Related Manuals for BST ECOGuide MD.464.EN.05
Summary of Contents for BST ECOGuide MD.464.EN.05
- Page 1 Compact Web Guide Control Operating Manual ECOGuide MD.464.EN.05 Translation of the original instructions...
- Page 2 BST GmbH Remusweg 1 D-33729 Bielefeld Tel.: +49 (0) 521 400 70 0 Fax: +49 (0) 5206 999 999 E-Mail: info@bst.group Internet: www.bst.group This documentation is protected by copyright. The translation as well as reproduction and distribution in any form is forbidden without the approval...
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Page 3: Table Of Contents
Table of contents Table of contents 1 About This Document .................. 6 What You Need to Know .................... 6 Target Group ......................... 6 Storage and Distribution .................... 6 Meanings of the Safety Instructions and Symbols ............ 6 1.4.1 Safety Instructions...................... 6 1.4.2 Symbols ......................... 7 1.4.3 Operation Using Keys .................... 7 More Detailed Information ................... 7 2 About Safety...................... - Page 4 Table of contents 6 Assembly...................... 29 Safety instructions for installation................ 29 Selecting the installation location ................ 30 Space requirement ...................... 31 Tools and auxiliary aids.................... 31 6.4.1 Tools and auxiliary aids for EcoGuide................ 31 Recommendations for installation ................ 32 6.5.1 Alignment of the compact web guide control............. 33 6.5.2 Deflection pulleys ...................... 35 Installation positions .................... 35...
- Page 5 Table of contents 13 Customer Services ................... 63 14 Shutting Down and Disposal ................ 64 Index ....................... 65 ECOGuide – Operating Manual...
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Page 6: About This Document
About This Document About This Document What You Need to Know These instructions help you to work with the system in a safe, simple and successful manner. The following instructions must be observed in order to avoid haz- ards and incorrect operation: Every user must have read these instructions in full before ■... -
Page 7: Symbols
Observe the accompanying documents (e.g. order confirma- ► tion) for this system and the operating instructions of the en- tire system. The latest version of these instructions can be obtained in all available languages at: https://www.bst.help ECOGuide – Operating Manual 7/66... -
Page 8: About Safety
Connectable com- ponents, page 21 of these installation and operating instructions. BST GmbH will not be liable for any damage that results from op- eration using third party components (e.g. components of other BST systems or other manufacturers). -
Page 9: Non-Intended Use
About Safety guarantee claims on the BST web guiding system will be invalid- ated in such cases. All work on BST web guiding systems (such as installation, commissioning, operation, maintenance etc.) may only be carried out by instructed and qualified personnel. Adher- ing to the intended use also includes observing all information provided in the operating instructions. -
Page 10: Safety Instructions
About Safety Writing, deleting and editing of system data / files on BST ■ products is not permitted. Exempt from this is service work car- ried out at the instruction of BST GmbH. Access of any external software to BST products via networks is ■... - Page 11 About Safety DANGER Danger to life due to electrocution! Fatal injuries due to incomplete shut-down or residual currents. If insulation defects or defects on live components occur, imme- ► diately shut down the power supply and have the system re- paired by a qualified electrician.
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Page 12: Safety Instructions For Installation
Cordon-off the work area in order to prevent access by unau- ► thorized persons (e.g. by setting up barriers). Make sure that all parts of the machine where the BST compon- ► ents have to be installed have a sufficient load bearing capacity. -
Page 13: Qualification Of The Personnel
Do not deactivate or remove any protection and safety equip- ► ment belonging to the machine. If the protection and safety equipment has to be removed for the installation of the BST components, these must be reinstalled immediately after com- pleting the installation work. - Page 14 About Safety Moreover, qualified personnel have sufficient experience or prac- tice in the safe implementation of the tasks assigned. Specialists are in addition in the position to deal with the follow- ing tasks by themselves due to their training, knowledge and ex- perience as well as knowledge in the relevant regulations: Carrying out the tasks assigned to them ■...
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Page 15: Duties Of The Operating Company And Personnel
About Safety Duties of the Operating Company and Personnel 2.5.1 Duties of the Operating Company The operating company of the entire system is responsible for safety in the workplace as well as for the information and training of the personnel. In particular, for the entire life-cycle of the sys- tem and the entire system, the operating company must ensure that: All relevant legal safety, accident prevention and environ-... -
Page 16: Duties Of The Personnel
About Safety 2.5.2 Duties of the Personnel Each and every employee is responsible for their own safety. In particular, each and every employee must abide by the following instructions: Read these instructions completely before working on or with ► the system and follow all safety instructions. Observe all warning instructions on the system and entire sys- ►... -
Page 17: Personal Protective Equipment
The warranty terms are specified in the sales documentation. 2.8.1 Disclaimer BST GmbH is not liable for damage or defects arising from any in- correct or non-intended use of the product, see Non-intended Use, page 9. Liability for defects does also not apply if the fault originates from... -
Page 18: License And Liability For Software Supplied
Otherwise, the specific terms of license of BST GmbH apply. 2.8.3 License and Liability for Software Supplied Software supplied that has not been produced by BST GmbH un- derlies the respective liability and license agreements of the man- ufacturer. 18/66... -
Page 19: Design And Function
Design and function Design and function System description 3.1.1 System design General information The EcoGuide compact web guiding system consists of the follow- ing components: Rotating frame with two deflection pulleys ■ Enclosure ■ Control unit with control panel ■ Actuator ■... - Page 20 Design and function 3.1.1.1 Compact web guiding system with attached control unit The web guiding system is operated via the control panel of the control unit, which is factory-fitted to the operating side of the housing as specified in the order. Fig. 2: EcoGuide with attached control unit ①...
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Page 21: Functional Principle
The sensors of the compact web guiding system are referred to as “Sensor 1” and “Sensor 2” in these operating instructions. According to the BST definition, the following relationship applies between the selection switches for the scanning mode and the... - Page 22 Design and function Fig. 4: Sensor positions ① Sensor 1 ② Sensor 2 The sensors are factory-connected as follows: Sensor: Connection X101 X102 22/66 ECOGuide – Operating Manual...
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Page 23: Technical Specifications
Technical specifications Technical specifications Standard series 4.1.1 Series 1-3 left version right version Hub / stroke (commander left web running direction) (commander right web running direction) Fig. 5: EcoGuide dimensioned drawing Size Width Y Roll length L Correction length C Roll Ø D Actuating Max. -
Page 24: Ambient Conditions
12 to 30 V⎓ Mains voltage (including ripple) Current consumption 20 mA (24 V⎓) Light transmitter wavelength 630 nm Output signal (digital operation) BST CAN bus Polarity reversal protection (supply) Short-circuit protection (analogue output) Operating display LED (2-colour) 24/66... -
Page 25: Power Pack
12 mm (±6 mm) Mains voltage 12 to 30 V⎓ (including ripple) Current consumption 40 mA (24 V⎓) Ultrasonic frequency 164 kHz Output signal (digital operation) BST CAN bus Polarity reversal protection (supply) Short-circuit protection (analogue output) Operating display LED (2-colour) -
Page 26: Emissions
Technical specifications Power pack from Puls GmbH Type ML 100.100 BST order number 1ELNT103837 Power pack from Mean Well Type CLG-60-24 BST order number 1ELNT137535 Power pack with the following specifications 24 V⎓ ± max. 10 % Output voltage (including ripple) Power output Min. -
Page 27: Transport, Delivery And Storage
Transport, delivery and storage Transport, delivery and storage Transport WARNING Danger of death and material damage caused by incorrect trans- portation! Death and crushing from goods being transported falling. The lifting gear must not be fixed on the handles. ► Never stand under the suspended goods being transported. -
Page 28: Scope Of Delivery
Transport, delivery and storage Scope of Delivery Obtain the scope of delivery from the delivery documents or con- firmation of order. Unpacking the Delivery 1. Check the outside of the packaging for damage and make a complaint to the supplier if necessary. 2. -
Page 29: Assembly
Cordon-off the work area in order to prevent access by unau- ► thorized persons (e.g. by setting up barriers). Make sure that all parts of the machine where the BST compon- ► ents have to be installed have a sufficient load bearing capacity. -
Page 30: Selecting The Installation Location
Do not deactivate or remove any protection and safety equip- ► ment belonging to the machine. If the protection and safety equipment has to be removed for the installation of the BST components, these must be reinstalled immediately after com- pleting the installation work. -
Page 31: Space Requirement
Assembly Minimum clearance of 100 mm to electro-magnetic fields (en- ■ ergy sources or high voltage lines) No sources of heat in the immediate vicinity ■ Space requirement The dimensions of the compact web guiding system may be found in the chapter Standard series, page 23 or in the supplied installa- tion drawing. -
Page 32: Recommendations For Installation
Assembly Recommendations for installation When installing the compact web guide control into the produc- tion machine, please observe the following points: Fig. 6: Recommendations for installation ① Last fixed roll before the infeed roll The wrapping angle of the web on the last fixed roll before the infeed roll should be between 45°... -
Page 33: Alignment Of The Compact Web Guide Control
Assembly Correction length The correction length is already determined when project- ing the compact web travel control and can no longer be changed. The correction length should be 0.7 to 1x the max- imum web width. 6.5.1 Alignment of the compact web guide control Observe the precise alignment of the compact web travel control! The support surface on which the compact web guide control is going to be mounted must be precisely parallel to the run of the... - Page 34 Assembly 90° Fig. 8: Horizontal alignment ① ekr CON 100 ② Last fixed roll before the infeed roll ③ Last fixed roll after the outfeed roll 34/66 ECOGuide – Operating Manual...
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Page 35: Deflection Pulleys
Assembly 6.5.2 Deflection pulleys Fig. 9: Position of the deflection pulleys ① Deflection pulleys ② Fixing screws Both deflection pulleys ① of the pivoting frame are aligned pre- cisely to the housing of the compact web guide control ex-factory. The position of the deflection pulleys must never be changed. The fixing screws (see pos. -
Page 36: Assembly Of The Compact Web Guiding System
Assembly ① Horizontal installation ② Vertical installation When delivered from the factory, the compact web travel control is prepared for installation in installation position W1U1. The ekr CON 100 controller is mounted at the operating side of the hous- ing specified in the order. Other installation positions are installed ex-factors according to the order. -
Page 37: Securing Hole Pattern
Assembly 6.7.2 Securing hole pattern The distances below for the four mounting holes have been de- termined for the standard series 1-3 of the compact web guiding system (see also the following table). NOTICE The maximum screw-in depth from the underside of the enclos- ure is 10 mm. -
Page 38: Changing The Attachment Position Of The Control Unit
Assembly Changing the attachment position of the control unit Fig. 13: EcoGuide with a control unit fitted on the left-hand side If it is necessary to change the attachment position of the control unit, please carry out the following steps: 1. Disconnect all cable connections (see item 1 in Fig. 14) from the control unit. - Page 39 Assembly Fig. 15: Loosen the fixing screws 4. Set the mounting bracket of the control unit to the desired new attachment position and fix it in position with the two fixing screws (see Fig. 16) Fig. 16: Secure the control unit and feed the connection cable into it NOTICE Damage is caused by striking the upper frame of the control unit! If the control unit is mounted too close to the upper frame, it is...
- Page 40 Assembly Fig. 17: Distance between control unit and upper frame 5. Feed the connection cables into the control unit (see Fig. 16). 6. Attach all the connection cables back into the control unit (see Fig. 18). Fig. 18: Attaching the connection cables 7.
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Page 41: Changing The Attachment Position Of The Sensor / Fitting An Additional Sensor
Assembly Fig. 19: Fix the connection cables with cable ties Changing the attachment position of the sensor / fitting an additional sensor Fig. 20: EcoGuide with a sensor fitted on the left-hand side If it is necessary to change the attachment position of the sensor or to mount another sensor, please carry out the steps described in the following chapters. -
Page 42: Removing The Sensor And Sensor Bracket
Assembly 1. Remove the two fixing screws (see item 1 in Fig. 21) of the sensor mounting rail (see item 2 in Fig. 21). 2. Move the mounting rail to its outermost position, as specified by the threaded holes marked in item 3 in Fig. 21. Fig. 21: Moving the mounting rail (example for the right-hand side) 6.9.2 Removing the sensor and sensor bracket... -
Page 43: Preparing The Sensor Bracket
Assembly 2. Disconnect the connection cable from the sensor. 3. Loosen the locking screw (see item 2 in Fig. 22) and pull the sensor bracket away from the mounting rail. 6.9.3 Preparing the sensor bracket If you want to change the attachment position of the sensor, you must first prepare the sensor bracket before you can fit the sensor. - Page 44 Assembly 2. Slide the sensor holder into the desired position on the mount- ing rail and fix it with the locking screw. Fig. 25: Slide and secure the sensor bracket onto the mounting rail 3. Place the sensor on the sensor bracket and fix it with the mounting screw (see item 1 in Fig.
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Page 45: Electrical Connection
Electrical connection Electrical connection Safety instructions DANGER Mortal danger from electric shock! Life threatening injuries caused by incomplete switching off or re- sidual current. Switch the machine off completely, switch to zero potential and ► wait 10 minutes before carrying out the electrical connection. Check that the unit is voltage-free. -
Page 46: Cable Routing
Electrical connection Cable routing WARNING Serious injury and material damage caused by improper cable routing! Route the cable so that it is not pulled tight and is anchored ► down. Make sure there are no points where people may trip or be ►... -
Page 47: Ensure Equipotential Bonding
Electrical connection The length of the metal sleeve of the wire end sleeve must be ■ at least 8 mm. We recommend using the crimping pliers VarioCrimp 4 pliers 206-204 from the company Wago. Cables from 0.75 mm to a maximum of 1.5 mm Connect the cables without the wire end sleeve. - Page 48 Electrical connection Fig. 28: Use of fan type washers ① Screw ② ③ Fan type washer ④ Washer ⑤ Grounding cable Fig. 29: Flat connectors for the equipotential bonding on the controller and bottom frame Establish the equipotential bonding on the controller 48/66 ECOGuide –...
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Page 49: Cable Connections
Electrical connection For the connection of a cable ① for the equipotential bonding (wire cross-section 1.5 – 2.5 mm2), please use the push-on con- nector ② on the flat connector ( ) on the back of the controller. Establish the equipotential bonding on the bottom frame For the connection of a cable ③... -
Page 50: Power Supply
Electrical connection Power supply 7.6.1 Requirements of the Supply Grid The power supply to the compact web guiding system is provided by an external power pack (for specifications see Power pack, page 25). NOTICE Incorrect power supply may cause damage to the compact web guiding system. Before connecting the power supply, make sure that the power ►... -
Page 51: Remote Control (Optional)
Electrical connection Remote control (optional) 7.7.1 General information The remote control inputs of the compact web travel control al- low the remote control of the functions via external switches or PLC signals. Attention! External switches block opposite function keys of the control panel. - Page 52 Electrical connection Fig. 33: Tightening the fixing screws of the holder on the ekr CON 100 control unit 3. Position the holder ① on the rotating frame ② as shown in the figure below. Fig. 34: Positioning the holder on the rotating frame 4.
- Page 53 Electrical connection Fig. 35: Tightening the fixing screws of the bracket on the rotating frame 5. Route the wiring of the control unit and the rotating frame ac- cording to the wiring diagram below. Fig. 36: Wiring diagram for cable extension ① ②...
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Page 54: Commissioning
Safety instructions WARNING Danger of death and material damage caused by incorrect com- missioning! Have the installation and commissioning carried out by BST ser- ► vice personnel or authorized personnel only. DANGER Danger of death caused by the machine starting up! Parts of your body could be crushed, cut, drawn in or hit. -
Page 55: Further Documents On The Set-Up Of The Ekr Con 100
Commissioning If changes to the settings are necessary, they must be made on the ekr CON 100 control unit which is integrated in the compact web guiding system. Information on this may be found in the doc- umentation of the control unit. Further documents on the set-up of the ekr CON 100 A comprehensive description of all setup processes and settings of the ekr CON 100control unit which is integrated in the EcoGuide... -
Page 56: Operation
Operation Operation Thread in the material web WARNING Threading in the material web when the production machine is running can lead to death or crushing, cutting, entrainment, winding, pulling in, trapping and impacts of limbs. Thread the material web into the compact web guide control ►... -
Page 57: Operating The Controller
Operation 1. Carefully thread the material web into the compact web guide control. The arrow on the pivoting frame marks the direction of web travel. See the figure below with regard to the possible web threading options. Fig. 38: Threading type U threading (left) and Z threading (right) 2. -
Page 58: Maintenance And Cleaning
/ cleaning! Have the maintenance and cleaning carried out only by quali- ► fied personnel that have been instructed by BST service person- nel or authorized personnel. Carry out the maintenance and cleaning as described in the fol- ►... -
Page 59: 10.3 Maintenance And Cleaning Work
Maintenance and cleaning Component Maintenance work Maintenance interval See chapter Clean the housing of the Housing Clean housing Weekly compact web ■ ■ guide control, page 59 Clean the Clean the surface of the deflection pivoting ■ Pivoting frame 4 weeks ■... - Page 60 Maintenance and cleaning Fig. 40: Clean the deflection pulleys (the deflection pulleys are highlighted red) 10.3.3 Clean the sensors Clean the measuring lenses and transmission / receiver capsules: 1. To achieve the best possible control results, the measurement lenses of optical sensors or the transmission / receiver capsules of ultrasonic sensors must be cleaned once a week.
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Page 61: Troubleshooting
Danger of death and material damage caused by incorrect troubleshooting! Have the troubleshooting carried out only by qualified person- ► nel that have been instructed by BST service personnel or au- thorized personnel. Only have the faults rectified by BST customer services with the ►... -
Page 62: Accessories And Spare Parts
Accessories and Spare Parts Accessories and Spare Parts 12.1 Order Address BST GmbH Remusweg 1 D-33729 Bielefeld Germany Tel.: +49 (0) 521 400 70 767 E-Mail: service@bst.group http: www.bst.group 62/66 ECOGuide – Operating Manual... - Page 63 Customer Services Do you have any questions about this product? Or for any of the other products or services of BST? Then please contact the following address. In order to be able to reply to your request as soon as possible,...
- Page 64 Also note the legal regulations as well as local recycling guidelines for this purpose. Returning the system to BST GmbH is always possible. About this and for all other queries, please contact BST Customer Services, page 63.
- Page 65 Cable routing .......... 46 Commissioning Keyboard lock.......... 21 Requirements.......... 54 Components ........... 21 Connectable components....... 21 Contacting BST.......... 63 Last fixed roll after the outfeed roll .... 32 Control panel .......... 19, 60 Last fixed roll before the infeed roll.... 32 Assembly............ 36 Liability for defects......... 17 Display............ ...
- Page 66 Index Operating modes Technical specifications ......... 23 Automatic ............ 21 Terms used............. 21 Optical sensors .......... 25 Thread in the material web...... 56 Outfeed path .......... 32 Transport............ 27 Troubleshooting .......... 61 Truth table ............. 51 Personnel Duties............. 16 Instructed personnel........ 13 Ultrasonic sensors ..........
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