Table Of Contents; Contents - EWM forceTig 1002 Operating Instructions Manual

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Contents

1 Contents....................................................................................................................... 3
2 For your safety.............................................................................................................. 6
2.1 Notes on using these operating instructions ............................................................... 6
2.2 Explanation of icons ............................................................................................... 7
2.3 Saf ety instructions .................................................................................................. 8
2.4 Transport and installation .......................................................................................11
3 Intended use ................................................................................................................13
3.1 Applications..........................................................................................................13
3.2 Use and operation solely with the following machines .................................................13
3.3 Documents which also apply ...................................................................................13
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
4 Machine description - quick overview ...........................................................................16
4.1 Front view ............................................................................................................16
4.2 Rear view ............................................................................................................18
4.3 Machine control ....................................................................................................20
4.3.1
4.4 Connection plan ....................................................................................................22
4.4.1
4.4.2
5 Design and function .....................................................................................................26
5.1 Transport and installation .......................................................................................26
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.1.6
5.1.7
5.1.8
5.1.9
5.1.10
5.1.11
5.1.12
5.1.13
5.1.14
5.1.15
5.1.16
5.2 Interf aces for automation ........................................................................................41
5.2.1
099-000161-EW501
28.03.2024
Warranty ................................................................................................13
Declaration of Conformity..........................................................................13
Welding in environments with increased electrical hazards.............................13
Service documents (spare parts and circuit diagrams) ...................................13
Calibration/Validation ...............................................................................14
Part of the complete documentation............................................................15
Function sequence ..................................................................................21
TIG hot wire welding ................................................................................22
4.4.1.1 Legend .....................................................................................23
TIG welding (cold wire) .............................................................................24
4.4.2.1 Legend .....................................................................................25
Power source for hot wire welding ..............................................................26
Ambient conditions ..................................................................................27
Machine cooling ......................................................................................27
Workpiece lead, general ...........................................................................27
Mains connection.....................................................................................28
5.1.5.1 Mains configuration.....................................................................28
Welding torch cooling system ....................................................................28
5.1.6.1 Permitted torch coolant ...............................................................29
5.1.6.2 Functional characteristics ............................................................29
5.1.6.3 Welding torch cooling unit connection ............................................29
Notes on the installation of welding current leads..........................................30
Stray welding currents ..............................................................................32
Current lead connection............................................................................33
Connection for workpiece lead ...................................................................34
Shielding gas supply (shielding gas cylinder for welding machine)...................34
5.1.11.1 Pressure regulator connection ......................................................34
5.1.11.2 Shielding gas hose connection .....................................................35
5.1.11.3 Gas test - setting the shielding gas volume ....................................35
5.1.11.4 Gas test ....................................................................................35
5.1.11.5 "Purge hose package" f unction .....................................................35
Connection of media separation box ...........................................................36
Connecting the wire feed unit ....................................................................37
Intermediate hose package strain relief .......................................................38
5.1.14.1 Possible attachment points ..........................................................38
5.1.14.2 Locking the strain relief ...............................................................38
Hot wire power source connection ..............................................................39
Welding torch connection ..........................................................................40
Connecting the RINT X11 robot interf ace/BUSINT X11 industrial bus interface..42
5.2.1.1 RINT X12 robot interf ace .............................................................43
Notes on using these operating instructions
Contents
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