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Summary of Contents for Major 800SM-HD
- Page 1 Operator Manual & Parts List MAJOR RANGE OF GRASS TOPPERS Models: 800SM-HD, 900SM-HD, 7FTGDX-HD, 9FTGDX-HD and 909HD Rev4-313...
- Page 2 Major reserves the right to modify the machinery and the technical data contained within the manual without prior notice. Further to this, Major assumes no liability for any damages which may result from the use of the information contained within this manual.
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Page 3: Table Of Contents
Maintenance PTO Shaft Maintenance Shearbolt Replacement Maintenance Schedule Trouble Shooting Spare Parts 7FTGDX-HD (709HD) Overview 9FTGDX-HD Overview 909HD Overview 9FTGDX-HD and 909HD Wheel Assembly 800SM-HD Overview 800SM-HD Body 900SM-HD Overview 900SM-HD Body 800SM and 900SM Hydraulics Blades PTO Shafts Gearboxes... - Page 4 • being reached by upper and lower limbs. I certify on behalf of Major Equipment Int. Ltd., that this machine when properly installed and operated correctly, complies with all the essential Health & Safety requirements of all legislation referred to above.
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Page 5: Thank You
Product Identification Machine Serial Numbers If you need to contact MAJOR or your MAJOR dealer for information on servicing or spare parts, always provide the product model and serial numbers. We suggest that you record your machine details below:... -
Page 6: Register Your Product And Warranty Online
Operating Safely The MAJOR Topper is designed to operate at 540 RPM. Ensure tractor PTO output is set at 540 RPM. The MAJOR Topper must only be used for cutting grass. Moreover, it must only be used with a suitable tractor (see product specifi- cations) and driven by an adequate drive-line by the tractor PTO. -
Page 7: Workstation
First cut shield “1” and use part “2” as a reference to cut the splined shaft. • Proceed in the same way for the second half. • Trim and chamfer the two cut ends of the PTO and clean off all swarf www.major-equipment.com... -
Page 8: Hazards Associated With Operating Grass Cutting Machinery
The acoustic pressure was measured at a distance of 2.6m from the centre of the machine and at a height of 2.0m, with the implement operating in a no load condition - 90 dBA. In a loaded condition & a PTO rate of 540 rpm the obtained value was 97dBA. www.major-equipment.com... -
Page 9: Driving Safely On Public Roads
9FTGDX Oil filler Oil filler Oil filler plug plug plug Oil level Oil level Oil level plug plug plug Rotor Rotor Gearbox Gearbox Oil filler Oil filler plug plug 9FTGDX 909HD 800SM Oil level 900SM Oil level plug plug www.major-equipment.com... -
Page 10: Key To Main Parts
Key to Main Parts 9FTGDX and 909HD No Name A Frame Strap PTO guard Gearbox cover Rotor gearbox Back guard Skid Front guard Wheel option 909HD & 9FTGDX only (if ordering a wheel kit post sale, please contact MAJOR for fitting instructions) www.major-equipment.com... - Page 11 Always ensure the pins lock the PTO shaft yoke ends onto the spline shafts on both the tractor and the implement. An unlocked shaft could slip out of position, causing notable mechanical damage and serious injury to both operator and bystanders. www.major-equipment.com...
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Page 12: Machine Set Up
1. Check machine is hitched to the tractor as described. Ensure the tractor parking brake is applied 2. Lift the body clear from the ground with the tractor 3 point linkage 3. Transform the machine into transport position by hydraulic control. 4. Lock in position with the transport locking pin. www.major-equipment.com... -
Page 13: Hitching To The Tractor
3. Transform the machine into mowing position by hydraulic control. 4. Locate transport locking pin as shown previously Never place limbs under the machine while rotors are turning. Rotors can remain turning for up to 1 minute after disengaging PTO www.major-equipment.com... -
Page 14: Adjusting The Skids And Cutting Height
Mowing - All Models 1. The MAJOR Topper is designed to operate at a max 540 rpm. Always operate on level ground when connecting / unconnecting the implement. This will prevent dangerous movement. 2. Ensure bystanders are clear from the machine & cannot be hit with debris expelled from the machine. -
Page 15: Blade Rotations
Good, regular maintenance and correct use are if the Topper is to remain safe and long lasting. PTO Shaft Maintenance Guard Removal and Yoke End Greasing Prise back locking tabs Pull back PTO Guard Grease points as shown Push Guard into position Click into place Tie check chain PTO Guard Greasing Intervals www.major-equipment.com... -
Page 16: Shearbolt Replacement
4. Slide yoke shield securely in place IMPORTANT Fit PTO shaft with the shearbolt end connected to the Topper as directed on the PTO guarding Use only genuine MAJOR replacement shear bolts. M8X50 BZP -8.8 Maintenance Schedule Grease the following:... - Page 17 Advancing into grass too rapidly Reduce forward speed behind tractor while Very heavy crop Reduce forward speed and / or change cutting height cutting. Pressure relief valve is set too low Adjust relief valve until cutting deck stops falling back www.major-equipment.com...
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Page 18: Spare Parts
5/8” FINE NYLOC NUT SW58 5/8” SPRING WASHER 58x2FBZP 5/8”x2” FINE BOLT T27A267245 6 SPLINE “T” BOX RATIO 1.92 CAT 2 PIN DIA 25.4x110mm T600810ENC12RB2 T60 SHEAR BOLT O/R 8SM18 6 SPLINE STAR DRIVE 909-AF-01 909 A-FRAME 2011 9GTSTRP 900M STRAP (3226mm) www.major-equipment.com... -
Page 19: 9Ftgdx-Hd Overview
5/8F 5/8” FINE NYLOC NUT T27A267245 6 SPLINE “T” BOX RATIO 1.92 58x2FBZP 5/8”x2” FINE BOLT T600810ENC12RB2 T60 SHEAR BOLT O/R CAT 2 PIN DIA 25.4x110mm 8SM18 6 SPLINE STAR DRIVE 909-AF-01 909 A-FRAME 2011 9GTSTRP 900M STRAP (3226mm) www.major-equipment.com... -
Page 20: 909Hd Overview
CAT 2 PIN DIA 25.4x110mm V600910ENC12RW6 V60 FIXED SLIP CLUTCH 8SM18 6 SPLINE STAR DRIVE T292A-S1 T292 G/BOX STUD 909-AF-01 909 A-FRAME 2011 909GT-COV 909 GEARBOX COVER 9GTSTRP 900M STRAP (3226mm) EW29A 5/8” “D” SHACKLE FWM16 M16 FLAT WASHER www.major-equipment.com... -
Page 21: 9Ftgdx-Hd And 909Hd Wheel Assembly
NOTE: Outer guards must be replaced with shorter varient. Part number SL45-RG. Short guard (SL45 RG) Standard 9’ guard (SL65 RG) Short guard (SL45 RG) Note: Outer guards must be replaced with shorter variant. Part No: SL45 RG Wheel assembly www.major-equipment.com... -
Page 22: 800Sm-Hd Overview
800SM-HD Grass Topper Overview Item Part No Description CAT 2 PIN DIA 25.4x110mm 8SM-BGA 800SM BODY ASSY GREASE NIPPLE 1/8" STR 8SM5 DAMPER BAR 8SM11-2 PTO GUARD (OVAL) 8SM8 TOP LINK FLOAT HINGE 9162 CAT 2 PIN DIA 28.5x113mm 9SM-CA01... -
Page 23: 800Sm-Hd Body
800SM-HD Body MJRC-23 113 PCD COUPLING 4mm PLT Item Part No Description 8SM19 800SM GEARBOX COVER 1239V2-D-BL 1239 BLADE (Anti_Clk) 12HEX109 1/2F HEX 10.9 1239V2-D-BR 1239 BLADE (Clk) 12x112FSKS 1/2"x1 1/2" FINE SOCKET HEAD 12.9 12 8SM-CVR G/BOX COVER BRKT 190.000.545... -
Page 24: 900Sm-Hd Overview
SQ 34-38mm INSERT (POL) S15010 CAT 0 PIN DIA 16x54mm 190.000.545 PTO GUARD (EXTENDED OVAL) S820 GREASE NIPPLE 1/8" STR 190592 PTO HAT T304215 6 SPLINE 'T' BOX RATIO 1:1.93 199268 DIA 63.5mm (2-4mm) INSERT 9SM-HYD06 VALVE MOUNT LINCH PIN DIA 6 www.major-equipment.com... -
Page 25: 900Sm-Hd Body
M12x30 SET BOLT LS002 ANTI VIBRATION RUBBER M12x40SZP M12x40 SET BOLT MJ40L (347800) 6 SPLINE 'L' BOX RATIO 1.47 M8x16SZP M8x16 SET BOLT MJ40T (347801) 6 SPLINE 'T' BOX RATIO 1.47 NL12SP M12 SP NORDLOCK MJRC-23 113 PCD COUPLING 4mm PLT www.major-equipment.com... -
Page 26: 800Sm And 900Sm Hydraulics
Fit restrictor here Item Description Part No 900SM_HOSE 1/4”Hydraulic Hose Str to Block 90 EDOW12 1/2” DOWTY WASHER EDOW14 1/4 DOWTY SEAL EMM1214 1/2-14” M/M CONNECTOR EMM14 1/4” M/M CONNECTOR QRM12 1/2” QUICK RELEASE MALE EMM14RV 1/4” M/M RESTRICTOR (1mm) www.major-equipment.com... -
Page 27: Blades
Blades 240518 PRO-CUT BLADE SYSTEMS - on all machines from April 2009 MACHINE MODEL: 800SM-HD MACHINE MODEL: 900SM-HD, 9FTGDX-HD Blade System: 1239-D-BL and 1239-D-BR Blade System: 1385V3-D-BL and 1385V3-D-BR Item Part No Description Item Part No Description DF-BMP J205 G/BOX BLADE MOUNT 1/2F 1/2”... - Page 28 M20 NYLOC NUT M20x60BZP M20x60 BOLT M20x60BZP M20x60 BOLT 9GTB/A SWING BLADE (Anti-Clk) 12T-BBS BLADE BACK SPACER 12T-BBS BLADE BACK SPACER 12T-LBB OVERLAP BLADE BUSH 12T-LBB OVERLAP BLADE BUSH 9GTB/C SWING BLADE (Clk) MACHINE 1 clockwise 7FTGDX-HD 1 anti clockwise www.major-equipment.com...
- Page 29 FWM20 M20 FLAT WASHER M20 NYLOC NUT M20x60BZP M20x60 BOLT NTSB10A1 601 SLASHER BLADE (Anti-Clk) NTSB10A2 601 SLASHER BLADE (Clk) 12T-BBS BLADE BACK SPACER 12T-LBB OVERLAP BLADE BUSH 84RM-BAM BLADE BACK SPACER-PLATED MACHINE 1 clockwise 909HD 1 anti clockwise www.major-equipment.com...
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Page 30: Pto Shafts
PTO Shafts Machine Primary Secondary T600610ENC12RB2 (T60BOOR-900) T501160ENC12C12 800SM-HD T60 SHAFT OVERRUN+SHEARBOLT T50 SHAFT COLLAR T600610ENC12RB2 (T60BOOR-900) T501160ENC12C12 900SM-HD T60 SHAFT OVERRUN+SHEARBOLT T50 SHAFT COLLAR T600810ENC12RW6 9FTGDX-HD T60 SHAFT SLIP CLUTCH T601210ENC12RW6L 9FTGDX-HD (front mounted) T60 SHAFT OVERRUN+CLUTCH FRONT V600910ENC12RW6... -
Page 31: Gearboxes
Gearboxes Machine Gearbox 7FTGDX-HD MJ40L T27A 267245 9FTGDX-HD MJ40L T27A 267245 909HD LF140J T292B/1 800SM-HD, 900SM-HD MJ40L MJ40T T304A LF140J Gearbox Breakdown Item Part No Description 0.248.7500.00 Shim Kit (60.3x71.7) 8.1.1.00041 Bolt M8X22 8.6.6.00088 1/2” Plug 0.140.302.00 Cover 0.124.7135.00 Name Plate 0.132.6004.00... - Page 32 8.5.2.00131 Snap Ring (72x75x2.5 , For Holes) 22 8.5.3.00955 Snap Ring SB 81 (81x82.8x2) 0.248.7500.00 Shim Kit (60.3x71.7) 23 0.205.7100.00 “Major” Name Plate 8.5.1.00680 Snap Ring (40x37.5x2.5 , For Shafts) 24 8.4.7.00823 Cotter Pin (4x40) 0.289.7102.02 Castle Nut (M20X1) 25 0.347.1300.00 Top Cover 10 8.3.2.00531...
- Page 33 Shim (35.5x48x2.5) 0.248.7500.00 Shim Kit (60.3x71.7) 22 8.5.3.00955 Snap Ring SB 81 (81x82.8x2) 8.5.1.00680 Snap Ring (40x37.5x2.5 , for shafts) 23 0.205.7100.00 “Major” Name Plate 0.289.7102.02 Castle Nut (M20x1) 24 8.4.7.00823 Cotter Pin (4x40) 10 8.3.2.00531 Flat Washer (21x37x3) 25 0.347.1300.00 Top Cover 11 0.102.7500.00...
- Page 34 Shim (35.3x48x2.5) 0.248.7500.00 Shim Kit (60.3x71.7) 22 8.5.3.00955 Snap Ring SB 81 (81x82.8x2) 8.5.1.00680 Snap Ring (40x37.5x2.5) 23 0.205.7100.00 “Major” Name Plate 0.289.7102.02 Castle Nut (M20x1) 24 8.4.7.00823 Cotter Pin (4x40) 10 8.3.2.00531 Flat Washer (21x37x3) 25 0.347.1300.00 Top cover 11 0.102.7500.00...
- Page 35 Snap Ring UNI7435 T27/8 Bearing 30207 T27/5 Spacer T27/6 SHAFT 1 3/8” Z6 T4A/5 Shim Kit (60.3x71.7) T27/13 Cover T27/16 Pinion Z17 M5.4 T4A/10 PLUG 3/8”GAS M10x20SZP Bolts M10x20 Name Plate T4A/5 Shim Kit (60.3x71.7) T27/17 Oil Filler Plug www.major-equipment.com...
- Page 36 T4A/21 Bolt M12x25B T4A/18 Bearing 30208 T4A/4 SHIM 35.3x48.0 T304A/7 Spacer T4A/5 Shim Kit (60.3x71.7) T4A/8 Bearing 32207 T4A/3 Snap Ring T304A/9 Pinion Shaft Z15 M5 T4A/1 Oil Seal 25x72x10 T4A/19 Gasket T4A/6 Bearing 6207 T4A/2 Snap Ring UNI7435 www.major-equipment.com...
- Page 37 Warranty: This machine is guaranteed for 12 months. No warranty is given where the machine is being used as a hire machine. Warranty is against faulty workmanship or parts, with the exception of components not of MAJOR’S manufacture or design, i.e.
- Page 38 HEAD OFFICE Major Equipment Intl Ltd Ballyhaunis, Co Mayo Ireland Tel: +353 (0) 9496 30572 UK OFFICE Major Equipment Ltd Major Ind. Estate, Heysham, Lancs, LA3 3JJ, UK Tel: +44 (0) 1524 850501 Netherlands & Germany OFFICE Major Equipment Intl Ltd...
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