Related Manuals for Major SYNERGY MJ62-170
Summary of Contents for Major SYNERGY MJ62-170
- Page 1 Operator’s Manual MJ62-170, MJ62-190 SYNERGY and Parts List WARNING Read this instruction manual thoroughly before using your machine and follow all safety precautions. www.major-equipment.com...
- Page 2 Major reserves the right to modify the machinery and the technical data contained within the manual without prior notice. Further to this, Major assumes no liability for any damages which may result from the use of the information contained within this manual.
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Page 3: Table Of Contents
Attaching hydraulic hoses to the tractor (RANSOMES model only) AVANT hydraulic attachment Maintenance Machine storage PTO Shaft Maintenance Transmission Bolts Roller (if applicable) Replacement of wear parts Clearing out a blockage Wing shafts alignment (if applicable) Troubleshooting Lubrication schedule www.major-equipment.com... - Page 4 MJ62-170 Synergy Mower MJ62-190 Synergy Mower Roller End - Parts List Wheel assembly (RM2-CW-GA01) (MJ35, MJ61, MJ62 models) PTO shafts (MJ61 & MJ62) Tractor Linkage arms (MJ35, MJ61, MJ62 models) MJ62 - Blade Assemblies LF205 - 205.871 - 1.47 LF205T-205.873-1.47 MJ40T4-347.803-1.47-1 www.major-equipment.com...
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Page 5: Thank You
(see “Product Specifications” section of this booklet) and driven by an adequate drive-line of the tractor PTO. All other use is strictly prohibited. Major will not be held responsible for any loss or damage caused due to a misuse of the machine. -
Page 6: Tractor Requirements
Any exposed, rotating machine component is a potential wrap point. Injuries usually occur when loose clothing or long hair catch on and wrap around rotating parts such as PTO shafts or Drive shafts on the machine. Ensure all guarding is present. www.major-equipment.com... -
Page 7: Operating Safely
Operating Safely This MAJOR machine is designed to operate at a PTO rate which is stated in the Product Specifications part of this booklet. Ensure tractor PTO output is set at a correct RPM rate. This MAJOR machine must only be used for purposes outlined in the Intended Use section of this booklet. -
Page 8: Workstation
• Trim and chamfer the two cut ends of the PTO and clean off all swarf and shavings. • Grease the two profiles and join the two halves of the PTO together. • Mount the PTO shaft and check that its length is correct as before. www.major-equipment.com... -
Page 9: Driving Safely On Public Roads
Maximum transport speed of the implement is limited to 25-30km/h depending on the model of the machine (observe safety labels on the machine). Trailed Machines only (if applicable) The shaft must not reach the end of the tube or project from this. Ensure the PTO does not bottom when turning www.major-equipment.com... -
Page 10: Inspections Before Use
Always ensure the pins lock the PTO shaft yoke ends onto the spline shafts on both the tractor and the implement. An unlocked shaft could slip out of position, causing notable mechanical damage and serious injury to both operator and bystanders. www.major-equipment.com... -
Page 11: Product Identification
Machine Serial Numbers If you need to contact MAJOR or your MAJOR dealer for information on servicing or spare parts, always provide the product model and serial numbers. Model and Serial number can be found on the Serial Plate located on the machine. -
Page 12: Eec Certificate Of Conformity For Machines
• being reached by upper and lower limbs. I hereby certify on behalf of Major Equipment Int. Ltd., that this machine when properly installed and operated correctly, complies with all the essential Health & Safety requirements of all legislation referred to above. -
Page 13: Machine Safety Labels
DANGER identifies the most serious hazards. Rotating blade hazard To avoid injury, read the manual PTO entanglement hazard - keep clear of PTO drives. 2000 2000 2000 2000 Maximum PTO input Check tightness of the transmission bolts High oil pressure hazard Grease points www.major-equipment.com... -
Page 14: Key To Main Parts
Key to Main Parts Body Drivetrain cover Wheel Gearbox PTO cover Castor wheel bracket Rear roller Adjustable castor yoke Roller height adjuster rod Roller height indicator www.major-equipment.com... -
Page 15: Blade Rotation
A n t i - C l k P T O SHIBAURA, NEW HOLLAND, TYM (standard) O F F S H A F T ) ( C U T 6 5 m m ' L ' B O X ' T ' B O X www.major-equipment.com... -
Page 16: Blade System
8 Blade pivot bush 3 Gearbox split pin 9 Blade 4 Blade back 5 Blade back bolt 6 Blade back spacer Drive-line gearboxes Primary gearbox Rotor gearbox Oil filler Oil filler plug plug Oil level Oil level plug plug www.major-equipment.com... -
Page 17: Operating The Machine
5. If the machine has hydraulic hoses connect them to the appropriate connection. Anti-flip bushing Ensure that anti-flip bushings are fitted to the linkage arms. This will prevent the machine from flipping back during reversing. Failure to do so can expose the blades and damage the PTO shaft. Bushing www.major-equipment.com... -
Page 18: Transport Position
2. Ensure moving parts become still then transform the machine into transport position by hydraulic control 3. During the transport and any time the machine shall be raised, the raising device shall be adjusted to assure that the machine is at least 250mm over the ground. Transport Position www.major-equipment.com... -
Page 19: Operating The Machine/Mowing
3. Lower the machine by hydraulic control to the ground or use tractor linkage controls. 4. Start up the tractor PTO at a low RPM. 5. Build up to operating speed, select a suitable forward gear & proceed to cut grass. Mowing Position www.major-equipment.com... -
Page 20: Roller And Castor Wheels Adjustment
THE INFORMATION CONTAINED IN THIS DRAWING IS THE PROPERTY MAJO OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN www.major-equipme PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. Route: Quantity Date Stock Code: Rev. -
Page 21: Attaching Hydraulic Hoses To The Tractor (Ransomes Model Only)
This will provide flotation during mowing. Ensure that there is space between the machine and the linkage arms. Avoid “bulldozing” the ground. Linkage bolt Slotted hole AVANT linkage arm Space between the body of the machine and the linkage arm GROUND LINE www.major-equipment.com... -
Page 22: Maintenance
Maintenance 061120 In order to keep your Major machine in a good working order it is necessary to conduct maintenance on a regular basis. Only competent and skilled persons who have fully read and understood this operator’s manual are allowed to carry out maintenance on this machine. -
Page 23: Transmission Bolts
Blades, blade backs, blade bushing, blade bolts and nuts must be checked on a regular basis for wear and defection. MAJOR recommends to visually check the blade assemblies every 40 hours of operation. This interval may change depending on the operational conditions. -
Page 24: Troubleshooting
Check PTO rate & adjust as necessary Noisy machine Rotors bent / broken Replace bent or missing blades Check PTO shafts are aligned correctly Bent PTO shaft Check output shaft on gearboxs are not bent Check driveline between gearboxes is aligned. www.major-equipment.com... - Page 25 Replace seal or use a sealant on outside diameter Gearbox leaking Oil seal not sealing in the housing of seal Oil level too high Drain oil to proper level Hole in gearbox Replace the gearbox Gasket damaged Replace gasket Bolts loose Tighten bolts www.major-equipment.com...
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Page 26: Lubrication Schedule
● All PTO Shaft Yoke Ends ● ● PTO tubes ● ● Roller Roller height adjuster 2 x 2 ● Castor wheel pivot ● Castor wheel axle ● Check oil levels in the gearboxes ● Replace oil in gearboxes www.major-equipment.com... -
Page 27: Spare Parts - Mj62
THE INFORMATION CONTAINED IN THIS DRAWING IS THE PROPERTY MAJOR OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN www.major-equipment.com PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. ntity Date Rev. Drawing No. Route:... - Page 28 THE INFORMATION CONTAINED IN THIS DRAWING IS THE PROPERTY MAJO OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN www.major-equipme PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. ntity Date Stock Code: Rev. Drawing No.
- Page 29 DISC SPRING 39x17x4 (YELLOW) 640-BLDXS-R 640mm SHORT X-BLADE Anti-Clk FWM10 M10 FLAT WASHER 8400RM-HG65 M20 THREADED ADJUSTER FWM12 M12 FLAT WASHER RM2-CW-GA01 MAJOR CASTOR WHEEL FWM16 M16 FLAT WASHER 8400RM-RPV01 ROLLER PIVOT FWM8 M8 FLAT WASHER 8400RM-RPV10 ROLLER PIVOT M10 NYLOC NUT...
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Page 30: Mj62-190 Synergy Mower
MJ62-190 Synergy Mower DRIVE DETAIL www.major-equipment.com 1:10... - Page 31 www.major-equipment.com...
- Page 32 GREASE NIPPLE M8x1.25 STR 8400RM-HG65 M20 THREADED ADJUSTER AN099/10 LINCH PIN DIA 9.5 GM63-ROL 6300 ROLLER CW39174 DISC SPRING 39x17x4 (YELLOW) RM2-CW-GA01 MAJOR CASTOR WHEEL FWM10 M10 FLAT WASHER SW2-190-BSCRPR-01 190 SOCKET HEAD SCRAPER BAR FWM12 M12 FLAT WASHER 8400RM-RPV01 ROLLER PIVOT FWM16...
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Page 33: Roller End - Parts List
M8x12SK M8x12mm SOCKET HEAD 12.9 RM-04NUT NUT-WASHER WELDMENT RM-04REH ROLLER END HOUSING RM-04REP ROLLER END PLATE RM-04RES ROLLER END SHAFT RM-RSN3 SHAFT COLLAR DIA 35 S1500 SPLIT PIN 1/8"x1 1/2" S851 GREASE NIPPLE M8x1.25 STR SWM12 M12 SPRING WASHER www.major-equipment.com... -
Page 34: Wheel Assembly (Rm2-Cw-Ga01) (Mj35, Mj61, Mj62 Models)
M30 FLAT WASHER M16x40SZP M16x40 SET BOLT ASSEMBLED PTO shafts (MJ61 & MJ62) Tractor PTO shaft Tractor PTO shaft JOHN DEERE S2D052CES54001 SHIBAURA & NEW HOLLAND S1D030CES54001 ISEKI S1D030CES60001 T401060CEC12B02 KUBOTA S2D033CES57001 Tractor Linkage arms (MJ35, MJ61, MJ62 models) www.major-equipment.com... -
Page 35: Mj62 - Blade Assemblies
MAJOR Item Part No. Description Item Part No. Description PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN Quantity Date Stock Code: Rev. Drawing No. - Page 36 M16 NYLOC NUT 2 off - JOHN DEERE, TYM (stepped g/box). 2 off - KUBOTA, SHIBAURA, NEW HOLLAND, TYM 1 off - KUBOTA, SHIBAURA, NEW HOLLAND, TYM (STANDARD), RANSOMES. (STANDARD), RANSOMES. 1 off - JOHN DEERE, TYM (stepped g/box). www.major-equipment.com...
- Page 37 OF MAJOR EQUIPMENT INTL. LTD. Item Part No. Description Item Part No. Vendor: Description ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN www.major-equipment.com PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. Quantity Date Stock Code: Rev. Drawing No. Scale Route: Drawn Title...
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Page 38: Lf205 - 205.871 - 1.47
27 85200131 8.5.2.00131 Circlip LF135/15 8.0.1.00870 Bearing 6207 10 LF135/9 8.0.1.00871 Bearing 6208 11 LF135/1 8.2.2.00515 Castle Nut 12 LF135/2 8.3.2.00409 Washer 13 LF135/19 8.4.1.00993 14 M10x20SZP 8.11.00054 Bolt 15 LF135/6 8.5.1.00030 Snap Ring 16 LF135/3 8.5.3.00955 Snap Ring www.major-equipment.com... -
Page 39: Lf205T-205.873-1.47
Bearing 6208 (LF135/9) 25 N/A 0.205.7100.00 Name Plate 11 8.2.2.00515 8.2.2.00515 Castle Nut (LF135/1) 26 0.248.7500.00 Shim Kit (60.3x71.7) 12 8.3.2.00409 8.3.2.00409 Bolt Washer (LF135/2) 27 LF135/27 8.5.2.00131 LF205/27 Circlip Parallel Key 10x8x30 13 8.4.1.00993 8.4.1.00993 (LF135/19) 28 LF135/16 0.113.7500.00 Shim www.major-equipment.com... -
Page 40: Mj40T4-347.803-1.47-1
MJ40T4-347.803-1.47-1 www.major-equipment.com... - Page 41 All MAJOR machines must be registered when sold, to ensure that you receive the correct warranty cover and service bulletins. To register your machine for warranty, please go to the SALES & SUPPORT section of our website www.major-equipment.com and enter your details.
- Page 42 Ballyhaunis, Co. Mayo, F35 C891, Ireland Tel: + 353 (0) 9496 30572 info@major-equipment.com UK Office Major Equipment Ltd Major Ind. Estate, Heysham, Lancs, LA3 3JJ, UK Tel: + 44 (0) 1524 850501 ukinfo@major-equipment.com Netherlands Office Major Equipment Intl Ltd (EU)
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