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Major 4200 Operator's Manual & Parts List

Rollermower
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Operator Manual
& Parts List
MAJOR RANGE OF
ROLLERMOWERS
Rev.2-070711

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Summary of Contents for Major 4200

  • Page 1 Operator Manual & Parts List MAJOR RANGE OF ROLLERMOWERS Rev.2-070711...
  • Page 2 Major reserves the right to modify the machinery and the technical data contained within the manual without prior notice. Further to this, Major assumes no liability for any damages which may result from the use of the information contained within this manual.

  • Page 3: Table Of Contents

    Contents Introduction Thank you Using Your Operator’s Manual Safety Issues Product Identifi cation Machine Serial Numbers Product Specifi cations Register Your Product and Warranty Online Safety Machine Safety Labels Operating Safely Workstation Regulations for use of the transmission PTO Shaft Safety Driving Safely on Public Roads Noise Levels Operating the Machine...
  • Page 4 EN ISO 13857 - Safety of machinery: Safety distances to prevent hazard zones being reached by upper and lower limbs. I certify on behalf of Major Equipment Int. Ltd., that this machine when properly installed and operated correctly, complies with all the essential Health & Safety requirements of all legislation referred to above.

  • Page 5: Thank You

    Product Identifi cation Machine Serial Numbers If you need to contact MAJOR or your MAJOR dealer for information on servicing or spare parts, always provide the product model and serial numbers. We suggest that you record your machine details below:...

  • Page 6: Register Your Product And Warranty Online

    Register Your Product and Warranty Online To register your product through the Internet, simply go to the Support section on www.major-equipment.com. Com- pleting the information, either online or with the product warranty card, will ensure the customer that their product receives all post sales service and important product information.
  • Page 7 Slips and falls often result from: 1. Slippery footing on the ground 2. Cluttered steps and work platforms. The potential for slips and falls can be greatly reduced by using good judgement and practicing good housekeeping on and around equipment. www.major-equipment.com...

  • Page 8: Operating Safely

    Operating Safely The MAJOR Rollermower is designed to operate at 540 RPM. Ensure tractor PTO output is set at 540 RPM. The MAJOR Rollermower must only be used for cutting grass. Moreover, it must only be used with a suitable tractor (see product specifi...

  • Page 9: Workstation

    Trim and chamfer the two cut ends of the PTO and clean off all swarf and shavings. • Grease the two profi les and join the two halves of the PTO together. • Mount the PTO shaft and check that its length is correct as before. www.major-equipment.com...

  • Page 10: Driving Safely On Public Roads

    Models: T292 Oil fi ller LF205 12000GR Oil fi ller plug 18000GR plug Oil level Oil level plug plug Rotor gearbox Models: Oil fi ller T27A 4200GR plug 6300GR 8000GR Oil level 8400GR plug 11000GR 15000GR www.major-equipment.com...

  • Page 11: Key To Main Parts

    Jack - T/port Position 11 Wing PTO Shaft Jack - Parking Position 12 Gearbox cover Roller 13 Roller Adjuster & Guide Wing Ram 14 Wing Transport Locking Wing 15 Drawbar Ram Stopper Hinge 16 A-Frame Axle 17 Strap Axle Ram 18 PTO Cover 1100GR & 15000GR www.major-equipment.com...

  • Page 12: Starting Regulations

    An unlocked shaft could slip out of position, causing notable mechanical damage and serious injury to both operator and bystanders. Hitching to the Tractor ALWAYS OPERATE ON LEVEL GROUND WHEN HITCHING/UNHITCHING THE IMPLEMENT. THIS WILL PREVENT DANGEROUS MOVEMENT. NEVER ALLOW ANYONE TO STAND BETWEEN THE TRACTOR AND THE ROLLERMOWER. www.major-equipment.com...

  • Page 13: Operating The Machine

    Operating the Machine The MAJOR Rollermower is designed to operate at 540 RPM. Ensure tractor PTO output is set at 540 RPM. Hitch the machine as outlined. Ensure bystanders are clear from the machine & cannot be hit with debris expelled from the machine.

  • Page 14: Adjusting The Rollers

    Indicators are provided on both sides of the machine to allow the skids to be adjusted level from front to rear accurately. 4200/ 6300 / 8400/ 11000 / 12000 / 15000 / 18000 Models • Slacken the Height adjuster stop lock nuts (B) and •...
  • Page 15 FRONT OF MACHINE 4200 and 8000 Blades must always be timed at 90 degrees to each other as shown below. Failure to do so can cause the blades to foul and in turn may damage the transmission. www.major-equipment.com...

  • Page 16: Blade Rotations

    Push Guard into position Click into place Tie check chain PTO Guard Greasing Intervals Maintenance Schedule INITIALLY 8 HOURS 16 HOURS ● ● PTO Shafts ● ● Axle Bushings ● ● Wing Hinge Plate ● ● Roller Height Adjusters www.major-equipment.com...

  • Page 17: Trouble Shooting

    Replace blades, in set Excessive vibration New blade or bolts matched with worn blade Replace blades or bolts in sets or bolts Drivelines not phased correctly. Implement Phase the driveline. Replace if necessary and tractor yokes must be in line www.major-equipment.com...
  • Page 18 Replace seal or use a sealant on outside Gearbox leaking Oil seal not sealing in the housing diameter of seal Oil level too high Drain oil to proper level Hole in gearbox Replace the gearbox Gasket damaged Replace gasket Bolts loose Tighten bolts www.major-equipment.com...

  • Page 19: Spare Parts

    REAR DEFLECTOR (PLAIN) 23 FWM12 M12 FLAT WASHER 49 9TGT-CB GEARBOX COVER BRKT 24 FWM20 M20 FLAT WASHER 50 GM6-4F GEARBOX REINF” 25 FWM8 M8 FLAT WASHER 51 RM-RSN2 ROLLER MOUNT 26 M12 M12 NYLOC NUT 52 RM-RSN4 SCRAPER MOUNT www.major-equipment.com...

  • Page 20: 8000Gr Rollermower

    6 SPLINE “T” BOX RATIO 1.92 20 FWM20 M20 FLAT WASHER 43 T500810ENC12RW6 FIXED SLIP CLUTCH 1200 Nm 21 FWM8 M8 FLAT WASHER 44 9TGT-CB GEARBOX COVER BRKT 22 8GMSTRP 8000 RM STRAP (3930mm) 45 RM-RSN28 8000 ROLLER MOUNT 23 GM2 STANDARD A-FRAME www.major-equipment.com...

  • Page 21: 6300Gr Rollermower

    PTO GUARD (EXTENDED OVAL) 84RM-RDT DEFLECTOR TUBE LF205H 6 SPLINE “L” BOX RATIO 1.92 GM12-A GUARD MOUNT BUFFER LF205TH 6 SPLINE “T” BOX RATIO 1.92 GM63-ROL 6300 ROLLER 5/8” FINE NYLOC NUT GM84-55L 8400 DRIVE TUBE (LONG) 1/2F 1/2” FINE NYLOC NUT www.major-equipment.com...
  • Page 22 6 SPLINE “T” BOX RATIO 1.92 T500810ENC12RW6 FIXED SLIP CLUTCH 1200 Nm 12T-BBS BLADE BACK SPACER RM-RSN3 SHAFT COLLAR DIA 35 63GM-CVR1 6300 BODY COVER 84RM-RD2 REAR DEFLECTOR (PLAIN) 84RM-RD2H REAR DEFLECTOR (PLAIN) RM-RSN2 ROLLER MOUNT RM-RSN4 SCRAPER MOUNT www.major-equipment.com...

  • Page 23: 8400Gr Rollermower

    Swinging Blades Anti Clockwise - see pg 38 Swinging Blades Clockwise - see pg 38 84RM-FAB 8400 BODY 84RM-RDT DEFLECTOR TUBE 84RM-SB1 8400 SCRAPER GM84-55L 8400 DRIVE TUBE (LONG) GM84-ROL 8400 ROLLER GM84/COV GEARBOX COVER 1/2F 1/2” FINE NYLOC NUT www.major-equipment.com...
  • Page 24 FIXED SLIP CLUTCH 1200 Nm 12T-BBS BLADE BACK SPACER RM-RSN3 SHAFT COLLAR DIA 35 84RM-RD1 REAR DEFLECTOR 84RM-RD1H REAR DEFLECTOR 9TGT-CB GEARBOX COVER BRKT GM6-4F GEARBOX REINF” GM84-USC UNDERSIDE COVER GM84-USCH UNDERSIDE COVER RM-RSN2 ROLLER MOUNT RM-RSN4 SCRAPER MOUNT www.major-equipment.com...

  • Page 25: 6300Gr And 8400Gr Trailed Rollermower

    M16 NYLOC NUT 1” FINE NYLOC NUT 21 M16x40SZP M16x40 SET BOLT 10 1x5FBZP 1”x5” FINE BOLT 22 M20 M20 NYLOC NUT 11 26120012 DIA 650x320mm 23 M20x110BZP M20x110 BOLT 12 AGI2RAM_B AGITATOR RAM 24 84RM-ADAX25 RAM SPACER BUSH www.major-equipment.com...

  • Page 26: 11000Gr & 15000Gr Rollermower

    11RM-BP20 BODY PIVOT (REAR) 11RM-C11 COVER PIVOT 11RM-STRAP01 11000 CHAIN SLING 63RM-SB1 6300 SCRAPER Swinging Blades Anti Clockwise - see pg 38 Swinging Blades Clockwise - see pg 38 84RM-RDT DEFLECTOR TUBE GM12/A GUARD MOUNT BUFFER GM63-ROL 6300 ROLLER www.major-equipment.com...
  • Page 27 6 SPLINE “T” BOX RATIO 1.92 12T-BBS BLADE BACK SPACER RM-RSN3 SHAFT COLLAR DIA 35 11RM-BDFL01 UNDERSIDE COVER 11RM-BDFL02 REAR DEFLECTOR 11RM-BDFL02H REAR DEFLECTOR 11RM-BDFL03 UNDERSIDE COVER 11RM-C02 11000 BODY COVER 8T19 BUFFER SPACER GM6-4F GEARBOX REINF” RM-RSN2 ROLLER MOUNT RM-RSN4 SCRAPER MOUNT www.major-equipment.com...
  • Page 28 Description 11GMROLW 11000 RM WING ROLLER 11RM-SBW01 11000 WING SCRAPER 11RM-W001 11000 WING (RH) Swinging Blade Clockwise - see pg 38 84RM-RDT DEFLECTOR TUBE 12FTHRAS THREADED HEIGHT ADJUSTER 12GMRA2L HEIGHT ADJUSTER (LH) 12GMRA2R HEIGHT ADJUSTER (RH) 190000592 PTO HAT www.major-equipment.com...
  • Page 29 4418 CAT 0 TOP LINK GREASE NIPPLE M6 STR SW58 5/8” SPRING WASHER 12T-BBS BLADE BACK SPACER RM-RSN3 SHAFT COLLAR DIA 35 11RM-WDFL01 11ft WING UNDERSIDE COVER 84RM-RD1H REAR DEFLECTOR GM6-4F GEARBOX REINF” RM-RSN2 ROLLER MOUNT RM-RSN4 SCRAPER MOUNT www.major-equipment.com...
  • Page 30 15000GR Rollermower - Wing Item Part No Description 15GM-WDT DRIVE TUBE (355mm) 15GMROLW 15000 RM WING ROLLER 15RM-C02 15000 WING COVER 15RM-SBW01 15000 WING SCRAPER www.major-equipment.com...
  • Page 31 CAT 0 TOP LINK GREASE NIPPLE M6 STR SW58 5/8” SPRING WASHER 12T-BBS BLADE BACK SPACER RM-RSN3 SHAFT COLLAR DIA 35 15RM-WDFL01 15ft WING UNDERSIDE COVER 84RM-RD1H REAR DEFLECTOR 9TGT-CB GEARBOX COVER BRKT GM6-4F GEARBOX REINF” RM-RSN2 ROLLER MOUNT RM-RSN4 SCRAPER MOUNT www.major-equipment.com...

  • Page 32: 12Ft3Pl Rollermower

    M20x110 BOLT 15501 CAT 0 PIN DIA 16x97mm 3546 LINCH PIN DIA 9.5 LINCH PIN DIA 6 4418 CAT 0 TOP LINK GREASE NIPPLE M6 STR V600910ENC12RW6 V60 FIXED SLIP CLUTCH 12RM-WGA-07H 12000 WING (LH) 951-BL 951 BLADE (Anti_Clk) www.major-equipment.com...
  • Page 33 12000 3PL BODY 12GMROLB 12000 BODY ROLLER 12GMTC1 G/BOX RUBBER COVER END 12RM-SB2 12000 BODY SCRAPER 84RM-RDT DEFLECTOR TUBE Pro Cut Blades Pro Cut Blades (Anti_Clk) page 34 Pro Cut Blades Pro Cut Blades (Clk) page 34 GM12/A GUARD MOUNT BUFFER www.major-equipment.com...
  • Page 34 T292 G/BOX STUD 12B-USL 12ft BODY UNDERSIDE COVER 12GMTC-2 12000 BODY COVER 12RM-RD-RB BODY REAR DEFLECTOR 12RM-RD-RBH BODY REAR DEFLECTOR 12TC-E G/BOX COVER END GM6-4F GEARBOX REINF” RM-RSN2 ROLLER MOUNT RM-RSN4 SCRAPER MOUNT 12x3FSKS 1/2”x3” FINE SOCKET HEAD 12.9 www.major-equipment.com...

  • Page 35: Star Drive Couplings

    NOTE: Collars are aligned with split in hub for effective clamping Tighten to 130NM On these machines from May 2008: 12000GR, 12000GR3PL & 18000GR Item Part No Description 1/2F 1/2” Nyloc Nut 17FT54SH 54mm SPLIT HUB 17FT-SHC Split hub collar 12x3FSKS 1/2”x3” FINE SOCKET HEAD 12.9 www.major-equipment.com...

  • Page 36: 12000Gr, 17000Gr & 18000Gr Rollermowers

    DRAWBAR PIVOT PIN 21 FWM16 M16 FLAT WASHER 45 TA-LGPLITL LGP LIGHT BRACKET (LH) 22 FWM20 M20 FLAT WASHER 46 TA-LGPLITR LGP LIGHT BRACKET (RH) 23 FWM24 M24 FLAT WASHER 51 98611210CE00900700 WIDE ANGLE V60 FIXED SLIP 24 LC2700 TRIANGLE REFLECTOR www.major-equipment.com...
  • Page 37 12000 BODY ROLLER 12GMTC1 G/BOX RUBBER COVER END 12RM-SB2 12000 BODY SCRAPER 17GMB1-07 12000/18000 RM BODY 84RM-RDT DEFLECTOR TUBE Pro Cut Blades Pro Cut Blades (Anti_Clk) see page 34 Pro Cut Blades Pro Cut Blades (Clk) see page 34 www.major-equipment.com...
  • Page 38 RM-RSN3 SHAFT COLLAR DIA 35 T292A-S1 T292 G/BOX STUD 12B-USL 12ft BODY UNDERSIDE COVER 12GMTC-2 12000 BODY COVER 12RM-RD-RB BODY REAR DEFLECTOR 12RM-RD-RBH BODY REAR DEFLECTOR 12TC-E G/BOX COVER END GM6-4F GEARBOX REINF” RM-RSN2 ROLLER MOUNT RM-RSN4 SCRAPER MOUNT www.major-equipment.com...
  • Page 39 WING REAR DEFLECTOR 58x214FBZP 5/8”x2 1/4” FINE BOLT 12W-USL 12ft WING UNDERSIDE COVER FWM12 M12 FLAT WASHER GM6-4F GEARBOX REINF” FWM20 M20 FLAT WASHER RM-RSN2 ROLLER MOUNT FWM8 M8 FLAT WASHER RM-RSN4 SCRAPER MOUNT M12 NYLOC NUT M12x100BZP M12x100 BOLT www.major-equipment.com...
  • Page 40 GEARBOX COVER BRKT 18 FWM12 M12 FLAT WASHER 40 GM6-4F GEARBOX REINF” 19 FWM20 M20 FLAT WASHER 41 RM-RSN2 ROLLER MOUNT 20 FWM8 M8 FLAT WASHER 42 RM-RSN4 SCRAPER MOUNT 21 M12 M12 NYLOC NUT 22 M12x100BZP M12x100 BOLT www.major-equipment.com...
  • Page 41 Front & rear Direction of travel hangers Item Part No Description 12T-BBS BLADE BACK SPACER FWM12 M12 FLAT WASHER M12 NYLOC NUT M12x40BZP M12x40 BOLT M12x60BZP M12x60 BOLT RM-RSN2 ROLLER MOUNT RM-RSN3 SHAFT COLLAR DIA 35 RM-RSN4 SCRAPER MOUNT www.major-equipment.com...

  • Page 42: Blades

    Anti-Clockwise Anti-Clockwise PRO CUT PRO CUT 725-SBL 725-SBR 640-SBL Clockwise Clockwise 640-SBR 725-SBL 725-SBR 640-SBL SWINGING BLADES PRO CUT PRO CUT SWINGING BLADES 11000GR 15000GR FRONT OF MACHINE FRONT OF MACHINE 725-SBR 725-SBL 725-SBL 725-SBR SWINGING BLADES SWINGING BLADES www.major-equipment.com...
  • Page 43 1/2”x2 1/2” FINE BOLT 12T-BBS BLADE BACK SPACER 12x114FBZP 1/2”x1 1/4” FINE BOLT MACHINE 8000 2 OFF (1 each direction) NOTE: Please have the serial number of your machine to hand when ordering blades to ensure you get the correct parts. www.major-equipment.com...
  • Page 44 BLADE MOUNT 8SM9/2 Blade Back M20 NYLOC NUT FWM20 M20 FLAT WASHER 12T-LBB Overlap Blade Bushing 12T-OLB Overlap Blade NTSB10A SWING BLADE (Anti-Clk) 8SM9/1 Swing Blade (Clockwise) M20X60BZP M20x60 BOLT 12X212FBZP 1/2”x2 1/2” FINE BOLT 12T-BBS BLADE BACK SPACER www.major-equipment.com...
  • Page 45 Swing Blade (Anti Clock) 84RM-SB02 Swing Blade (Clock) 84RM-SBB Blade Back (285 ctr) 84RM-SBB2 Blade Back (370 ctr) 84RM-SBOL Overlap Blade DF-BMP Mounting Plate FWM16 Washer Nyloc Nut M16X60BZP M16 X 60 Bolts Plated 12T-BBS Spacer 84RM-SBOB Overlap Bush www.major-equipment.com...
  • Page 46 Item Part No Description 1/2F 1/2” Nyloc Nut 12x2FBZP 1/2”x2” FINE BOLT 84RM-SB02 SWING BLADE (Clk) 84RM-SBB BLADE BACK (285 CTR) DF-BMP BLADE MOUNT FWM16 M16 FLAT WASHER M16 NYLOC NUT M16x50BZP M16x50 BOLT 84RM-SBBB BLADE BUSH 8SM9/3 BLADE BACK SPACER www.major-equipment.com...
  • Page 47 Item Part No Description 1/2F 1/2” Nyloc Nut 12x2FBZP 1/2”x2” FINE BOLT 84RM-SB02 SWING BLADE (Clk) 84RM-SBB2 BLADE BACK (370 CTR) DF-BMP BLADE MOUNT FWM16 M16 FLAT WASHER M16 NYLOC NUT M16x50BZP M16x50 BOLT 84RM-SBBB BLADE BUSH 8SM9/3 BLADE BACK SPACER www.major-equipment.com...
  • Page 48 725 Fixed Blade (Clockwise) MACHINE 6300 2 OFF 8400 2 OFF TDR16000 2 OFF TDR20000 3 OFF Item Part No Description 1/2F 1/2” FINE NYLOC NUT 12x2FBZP 1/2”x2” FINE BOLT 8FM8-1R 8400 BLADE (Clk) DF-BMP BLADE MOUNT 84RM-BSB BLADE SPACER BUSH www.major-equipment.com...

  • Page 49: Pto Shafts

    6300, 8400 LF205H 18000, TDR’s, LF205T 12000, 18000, 12000GR3PTL LF205T21 6300, 8400 LF205TH R/mower for Aebi MR90 TDR wing S2061 6000, 8000, 6300, 8400, T27A 6000, 8000, 6300, 8400 - front mounted T27A1 12000, 12000GR3PTL T292004 12000, 18000, 12000GR3PTL T292B www.major-equipment.com...
  • Page 50 Refers to part number MJRC-113 PCD Rubber Coupling. Fitted on all machines from 2011 and replaces the old coupling NT55A. Item Part No Description Item Part No Description MJRC-114 COUPLING BUSHING 12X214SKS12.9 1/2”x2 1/4” FINE SOCKET HEAD 12.9 1/2F 1/2” FINE NYLOC NUT MJRC-113 113 PCD RUBBER COUPLING www.major-equipment.com...
  • Page 51 Warranty: This machine is guaranteed for 12 months. No warranty is given where the machine is being used as a hire machine. Warranty is against faulty workmanship or parts, with the exception of components not of MAJOR’S manufacture or design, i.e.
  • Page 52 HEAD OFFICE UK OFFICE Netherlands & Germany OFFICE Major Equipment Intl Ltd Major Equipment Ltd Major Equipment Intl Ltd Ballyhaunis, Co Mayo Major Ind. Estate, Heysham, Postbus 29, NL-7700 AA Ireland Lancs, LA3 3JJ, UK Dedemsvaart, Nederland Tel: +353 (0) 9496 30572...

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