GENTILIN ESK480/10 Instruction Manual
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GENTILIN ESK480/10 Instruction Manual

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Instruction Manual
Compressors
ESK480/10
ESK660/10
EN

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Summary of Contents for GENTILIN ESK480/10

  • Page 1 Instruction Manual Compressors ESK480/10 ESK660/10...
  • Page 3 Instruction Manual - Compressors ESK480/10 - ESK660/10 INDEX 1 PARTS LIST ..................4 2 TECHNICAL SPECIFICATIONS .............6 CE DECLARATION OF CONFORMITY ............7 CE LABEL ..................8 5 IMPORTANCE OF THE MANUAL ............8 6 RECIPIENTS ..................9 7 STATUS “APPLIANCE OFF” ............... 11 8 WARRANTY ................... 12 9 RIGHTS RESERVED ................

  • Page 4: Parts List

    Instruction Manual - Compressors ESK480/10 - ESK660/10 1. PARTS LIST 1) Switch 2) Pressure switch 3) Tank cap (do not touch) 4) Condensate pump 5) Support feet 6) Air outlet spigot (regulator) 7) Outlet pressure regulator 8) Tank outlet gauge...
  • Page 5 Instruction Manual - Compressors ESK480/10 - ESK660/10 DO NOT TOUCH! www.gentilinair.com 41035002 - 10/2023...

  • Page 6: Technical Specifications

    Instruction Manual - Compressors ESK480/10 - ESK660/10 2. TECHNICAL SPECIFICATIONS MODEL ESK480/10 ESK660/10 Supply voltage/Frequency (V/Hz) 230 - 50 400 - 50 Nominal power (kW) Max. operating pressure (bar) Level of output noise (dB) Driveshaft rotation speed (rpm) 1400 Tank volume (l)

  • Page 7: Ce Declaration Of Conformity

    • 2014/35/UE Directive of the European Parliament and of the Council of 26 February 2014, replacing Directive 2006/95/EC of the European Parlament and Council, of December 12, 2006 Person authorized to prepare the Technical Dossier Gentilin Giuseppe, in quality of Technical Manager Place: Via delle Tezze, 20/22 - 36070 Trissino (VI) ITALY...

  • Page 8: Importance Of The Manual

    Instruction Manual - Compressors ESK480/10 - ESK660/10 4. CE LABEL The CE label serves as evidence of the appliance’s compliance with essential health and safety requirements as specified by the Machinery Directive 2006/42/CE. It takes the for- mof a polyester sticker, with a black thermal transfermould, which are applied on themotor frame.
  • Page 9 Instruction Manual - Compressors ESK480/10 - ESK660/10 THE PRESENT INSTRUCTION MANUAL FORMS AN INTEGRAL PART OF THE APPLIANCE AND MUST BE KEPT FOR FUTURE REFERENCE AND UP UNTIL THE END OF APPLIANCE LIFE. IT MUST ALWAYS BE ACCESSIBLE TO AUTHO- RISED OPERATORS AND IT MUST BE SAFELY STORED AND KEPT WITHIN CLOSE PROXIMITY OF THE APPLIANCE ITSELF.
  • Page 10 Instruction Manual - Compressors ESK480/10 - ESK660/10 MECCHANICAL/PNEUMATIC MAINTENANCE PERSON A qualified technician, capable of carrying out exclusive interventions on mechanical/ pneumatic parts in order to oversee the regulation, maintenance and/or repairs even with protective devices disabled in complete compliance with the instructions pre- sently provided or with any other specific document supplied by the Manufacturer, whilst using the dedicated personal safety device items.
  • Page 11 Instruction Manual - Compressors ESK480/10 - ESK660/10 7. STATUS “APPLIANCE OFF” Before carrying out any type of maintenance and/or regulation operation on the appliance, you must: • Shut off the power supply ensuring that the switch (1) is in the “OFF (0)”...
  • Page 12 Instruction Manual - Compressors ESK480/10 - ESK660/10 8. GUARANTEE 1) GUARANTEE DECLARATION: the Manufacturer gives an undertaking to the End-User to repla- ce, repair or otherwise intervene in the machine, if it has conformity defects that compromise its correct use and operation, but only if such defects are attributable to the actual liability of the Manufacturer.

  • Page 13: Intended Use

    Instruction Manual - Compressors ESK480/10 - ESK660/10 9. RIGHTS RESERVED • Rights reserved with regards the “Instruction Manual” remain with the Manufacturer. • No parts of the present manual, in full or in part, may be copied and/or passed on in any way, without written authorisation from the Manufacturer.

  • Page 14: Incorrect Use

    Instruction Manual - Compressors ESK480/10 - ESK660/10 11. INCORRECT USE The appliance was designed and manufactured exclusively for the aim as described in Para- graph 10; in order to ensure the safety of authorised operators and appliance efficiency at all times, any other use is completely forbidden. IT IS STRICTLY FORBIDDEN TO START THE MACHINE IN ANY ATEX ZONE, I.E.
  • Page 15 Instruction Manual - Compressors ESK480/10 - ESK660/10 12. TRANSPORTATION AND MOVEMENT OF THE APPLIANCE The machine can be manually carried by an operator using the handle (A) and the wheels (B). TRANSPORTATION OF THE APPLIANCE MUST BE CARRIED OUT BY TWO QUALIFIED OPERATORS IN COMPLIANCE WITH REGULATIOSNS OVER- SEEING “MANUAL MOVEMENT OF LOADS”...
  • Page 16 Instruction Manual - Compressors ESK480/10 - ESK660/10 13. PACKAGING The machine is packed by the Manufacturer on a pallet, fixed with straps and covered by a cardboard box and can only be moved using a fork lift truck or a transpallet. The pack con- tains 1 compressor and 1 instructions manual. 14. UNPACKING Once the package has been placed on the floor on a flat surface which ensures stability, proceed with unpacking;...

  • Page 17: Electrical Connection

    Instruction Manual - Compressors ESK480/10 - ESK660/10 17. ELECTRICAL CONNECTION The machine can be connected to the mains electrical supply by plugging the power cable into the special socket (13). THE POWER SUPPLY NETWORK TO WHICH THE APPLIANCE IS CONNECTED...
  • Page 18 Instruction Manual - Compressors ESK480/10 - ESK660/10 EARTHING INSTRUCTIONS • This compressor must be earthed while in use to protect the operator from electric shocks. • It must be electrically connected by an electrician. • Never disassemble the compressor or make any other connections.
  • Page 19 Instruction Manual - Compressors ESK480/10 - ESK660/10 ELECTRICAL CONNECTION • SINGLE-PHASE compressors (1 ph) must be installed by a skilled technician. Single- phase compressors are supplied with a power cable without a 16A 6h “CE” certified plug. • THREE-PHASE compressors (3 ph) version L1+L2+L3+N+PE 380÷415V and version L1+L2+L3+PE 220÷240V) must be installed by a skilled technician. Three-phase compres- sors are supplied with a cable without a plug.
  • Page 20 Instruction Manual - Compressors ESK480/10 - ESK660/10 ONLY FOR COMPRESSORS WITH OPTIONAL PILOT VALVE GENERAL OPERATING INFORMATION • The compressor is only used to power/operate pneumatic tools. • The pumping unit is operated by an electric motor flanged to the motor which ensures a constant pressure in the tank, keeping it between the minimum and maximum calibration limit regulated by the Pilot Valve (default pressures) (see Fig.
  • Page 21 Instruction Manual - Compressors ESK480/10 - ESK660/10 18. AIR PIPE (EXTENSION) AND UTENSILS CONNECTION • Connect the utensil to the air pipe (extension). • Connect the air pipe (extension) to the appliance air outlet spigot (rif. 6). THE MANUFACTURER DECLINES ANY RESPONSIBILITY FOR DAMAGE TO PERSONS, ANIMALS AND OBJECTS CAUSED BY THE INOBSERVATION OF THE ABOVE DESCRIBEDWARNINGS.
  • Page 22 Instruction Manual - Compressors ESK480/10 - ESK660/10 19. SAFETY DEVICES ADOPTED SAFETY VALVE (10): a certified safety valve (set to 10.5 bar), installed to the pneumatic system, under the pressure switch. It tackles over-pressure in the instance where, owing to anomalies, the pressure switch does not function. Safety valve intervention ensures the operator switches off the appliance and requests the support of maintenance persons.

  • Page 23: Safety Signs

    Instruction Manual - Compressors ESK480/10 - ESK660/10 ALL SAFETY DEVICES INSTALLED ON THE APPLIANCE MUST BE REGULARLY CHECKED TO ENSURE THEY ARE FUNCTIONING CORRECTLY. ANY SAFETY DEVICES WHICH ARE NOT FUNCTIONING CORRECTLY OR WHICH ARE DAMAGED MUST BE IMMEDIATELY REPLACED.

  • Page 24: Residual Risks

    Instruction Manual - Compressors ESK480/10 - ESK660/10 21. PERSONAL PROTECTIVE EQUIPMENT (PPI) PERSONAL PROTECTIVE EQUIPMENT ISSUED BY THE MANUFACTURER MUST BE USED. AUTHORISED OPERATORS MUST WEAR PERSONAL PROTECTIVE EQUIPMENT ISSUED BY THE MANUFACTURERS OF THE UTENSILS EMPLOYED BA- SED UPON THE WORK TO BE CARRIED OUT.
  • Page 25 Instruction Manual - Compressors ESK480/10 - ESK660/10 23. AREAS ASSUMED BY AUTHORISED OPERATORS AREA A: on the rear side of the appliance next to the command devices , in order to com- mand the activation and deactivation of the compressor, to carry out connection/discon- nection of the utensils, reading of the gauge and the regulation of the pressure, cleaning or replacement of the air filter and opening/closure of the condensate pump.

  • Page 26: Command Devices

    Instruction Manual - Compressors ESK480/10 - ESK660/10 24. COMMAND DEVICES The command devices are: 1) Electrical supply cable 2) Pressure switch 3) “ON-OFF” switch 4) Outlet pressure regulator 5) Air outlet spigot (regulator) 6) Tank pressure gauge 7) Tank outlet gauge 8) Safety valve www.gentilinair.com...

  • Page 27: Pre-Start-Up Checks

    Instruction Manual - Compressors ESK480/10 - ESK660/10 25. PRE-START-UP CHECKS BEFORE STARTING UP THE APPLIANCE, AUTHORISED OPERATORS MUST CARRY OUT THE FOLLOWING CHECKS. • Ensure that no unauthorised persons are in close proximity of the appliance. • Ensure that safety devices are not damaged and that they are correctly installed and ope- rational (see Paragraph 19).
  • Page 28 Instruction Manual - Compressors ESK480/10 - ESK660/10 THE AUTHORISED OPERATORS MAY ONLY START UP THE APPLIANCE ONLY AF- TER HAVING CARRIED OUT THE COMPLULSARY CHECKS DESCRIBED IN PARA- GRAPH 25. BEFORE USING THE APPLIANCE IN QUESTION, AUTHORISED OPERATORS MUST READ AND UNDERSTAND ALL PARTS OF THE PRESENT MANUAL.
  • Page 29 Instruction Manual - Compressors ESK480/10 - ESK660/10 AIR PIPES (EXTENSIONS), CONNECTIONS AND UTENSILS WHICH CONFORM TO DETAILS AS SPECIFIED IN THE INSTRUCTION MANUALS PROVIDED BY THE RELEVANT MANUFACTURERS MUST BE USED. IT IS STRICTLY FORBIDDEN TO USE UNSUITABLE AIR HOSES (EXTENSIONS), FIT- TINGS AND TOOLS THAT DO NOT COMPLY WITH CURRENT REGULATIONS.

  • Page 30: Emergency Stop

    Instruction Manual - Compressors ESK480/10 - ESK660/10 28. VOLTAGE OVERLOAD SAFETY RESET In the instance where current overload and/or a short circuit of the appliance electrical sy- stem is noted, a safety devicerestore intervenes, disabling the electric motor. To carry out the reset intervention, proceed as follows: •...

  • Page 31: Standard Maintenance

    Instruction Manual - Compressors ESK480/10 - ESK660/10 30. START-UP SUBSEQUENT TO AN EMERGENCY STOP After having resolved the issues which offset the emergency, and checked that no damage and/or anomalies have been caused to the appliance, with the consent of the safety mana- ger (where the appliance is used in a business context) start the appliance as described in Paragraph 26.
  • Page 32 Instruction Manual - Compressors ESK480/10 - ESK660/10 STANDARD MAINTENANCE TABLE FREQUENCY INTERVENTION AREA INTERVENTION TYPE ONCE A DAY Safety devices. Ensure they are intact, correctly installed and functioning. Electrical cable and plug. Visual check of usage status. Tank. At the end of each work cycle, put the machine on a flat surface and drain the moisture from the tank.

  • Page 33: Extraordinary Maintenance

    Instruction Manual - Compressors ESK480/10 - ESK660/10 32. EXTRAORDINARY MAINTENANCE All activities carried out to ensure use and operation of the appliance, via various interven- tion types (regulation, valve checks, cleaning of air filters, etc.) executed by the Manufactu- rer’s technicians according to preestablished time intervals and in the instance of faults or wear and tear.
  • Page 34 Instruction Manual - Compressors ESK480/10 - ESK660/10 ABNORMALITIES CAUSE SOLUTION The appliance will not No electrical supply. • Check that the switch (3) is in the start or it stops and “ON (I)” position. will not re-start. • Check that the electrical plug is fun- ctioning correctly and is correctly plugged in.
  • Page 35 Instruction Manual - Compressors ESK480/10 - ESK660/10 ABNORMALITIES CAUSE SOLUTION Fall of pressure in the Leakages in the air • Check that the pneumatic system is not air tank. pipe, utensil or the damaged. pneumatic system. • Check that the air pipe and utensil are not damaged.
  • Page 36 Instruction Manual - Compressors ESK480/10 - ESK660/10 SINGLE TABLE FOR PACKAGING DISPOSAL D.LGS. 116/2020 (ITA) - UE 2018/852 D.Lgs. 116/2020 (ITA) - UE 2018/852 Scatola (cartone Scatola (cartone Busta / Film Vite / Staffa / Pallet Foglio Reggia Reggia Protezione...
  • Page 37 Via delle Tezze, 20/22 36070 TRISSINO (VI) Italy phone +39 0445 96 20 00 info@gentilinair.com www.gentilinair.com...

This manual is also suitable for:

Esk660/10

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