Dover DESTACO PGM40 Series Service Manual
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Dover DESTACO PGM40 Series Service Manual

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Automating Tomorrow
™
PGM40 Series
Service Manual
WARNING: This is a controlled document. It is your responsibility to deliver this information to the end user of the
DESTACO CAMCO product. Failure to deliver this could result in your liability for injury to the user or damage to the
machine. For copies of this manual, call your Customer Service Representative at 1-800-645-5207.
destaco.com

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Summary of Contents for Dover DESTACO PGM40 Series

  • Page 1 Automating Tomorrow ™ PGM40 Series Service Manual WARNING: This is a controlled document. It is your responsibility to deliver this information to the end user of the DESTACO CAMCO product. Failure to deliver this could result in your liability for injury to the user or damage to the machine.

  • Page 2: Table Of Contents

    PGM SERIES PGM40 Service Manual Parallel Gear Servo Positioner | Table of Contents 1. Product Identification ....................2. Instructions for Use ....................... 3. Product Safety ......................3.1 Training of the personnel .......................... 8 3.2 Presentation of safety instructions ......................8 3.3 Symbols on the Unit ..........................

  • Page 3: Product Identification

    Parallel Gear Servo Positioner | Product Identification PGM SERIES 1. Product Identification 1. Confirm Product Service Manual The following contents are packed in this product. Please confirm that there are no mistakes. • PGM40 main unit • Accessories for motor mounting (bushing , plug, clamp collar, clamp collar screws, motor mounting screws •...
  • Page 4 PGM40 PGM SERIES Parallel Gear Servo Positioner | Product Identification Service Manual 4. Product Identification Manufacturer: DESTACO CAMCO PRODUCTS Street: 1444 SOUTH WOLF ROAD City: WHEELING, ILLINOIS 60090 USA Tel.: +1-847-459-5200 Fax: +1-847-459-3064 E-mail: marketing@destaco.com. Internet: http://www.destaco.com After-Sales Service address: camco@destaco.com / europe@destaco.com Unit designation:...
  • Page 5 PGM SERIES PGM40 Service Manual Parallel Gear Servo Positioner | Product Identification 6. Justification for classification in accordance with the Machinery Directive The products from the Automation division are divided into the following classes: • Index drive models. In accordance with the Machinery Directive 2006/42/EC, the above-mentioned products are classified as incomplete machines according to Article 2g).

  • Page 6: Instructions For Use

    PGM SERIES PGM40 Service Manual Parallel Gear Servo Positioner | Instructions for Use 2. Instructions for Use 1. Purpose of the document The operating manual is intended to help user familiarize with the unit and its intended application possibilities. The operating manual contains important information on the safe, proper operation of the unit. Observation of this information will help avoid hazards, reduce repair costs and downtimes and increase the reliability and service life of the unit.

  • Page 7: Product Safety

    PGM SERIES PGM40 Service Manual Parallel Gear Servo Positioner | Product Safety 3. Product Safety A basic precondition for the safe handling and trouble-free operation of this unit is thorough knowledge of the fundamental safety precautions. Organizational Measures Keep the operating manual available at the place of operation of the unit and in a legible condition always! a) Supplement the operating manual to include provisions to cover specific company aspects (e.g., supervisory and reporting obligations, work organization, work processes, personnel employed, and fire alarm and firefighting possibilities, operation of fire extinguishers).

  • Page 8: Training Of The Personnel

    PGM SERIES PGM40 Service Manual Parallel Gear Servo Positioner | Product Safety 3.1 Training of the Personnel Personnel selection and qualification a) Employ only qualified or trained personnel. Give the necessary instructions and check from time to time that only authorized personnel are working on/with the unit! b) Work on and with the unit may only be carried out by authorized, trained personnel.

  • Page 9: Symbols On The Unit

    PGM SERIES PGM40 Service Manual Parallel Gear Servo Positioner | Product Safety 3.3 Symbols on the Unit Electric Shock Hazard 3.4 Personal Protective Equipment (PPE) The personal protective equipment (PPE) described below must be provided by the unit owner and be worn by the responsible operating personnel when working with the unit.

  • Page 10: Unit Description

    PGM SERIES PGM40 Service Manual Parallel Gear Servo Positioner | Unit Description 4. Unit Description 4.1 Presentation and Identification General View of the Unit Figure 1: UNIT The unit consists of the following main components (FIGURE 1) 01 Housing: Machined Housing Casting (Top & Bottom) 02 Output Assembly: Parallel Gear, Output bearing 03 Input Assembly: Parallel Cam, Bevel Gear Set 04 Center-Bore: Allows passage of wires, robotics, and various tooling through unit.

  • Page 11: Intended Use

    PGM SERIES PGM40 Service Manual Parallel Gear Servo Positioner | Unit Description Identification of the Unit The following information can be found on the unit rating plate: PGM40-30-M12-BR Model: XXXXXXXX Serial No: destaco.com Company name with full address DESTACO CAMCO PRODUCTS 1444 SOUTH WOLF ROAD WHEELING, ILLINOIS 60090 USA Article No.: PGM40...

  • Page 12: Foreseeable Improper Use

    PGM40 PGM SERIES Service Manual Parallel Gear Servo Positioner | Unit Description 4.3 Foreseeable improper usage Any use, setting, application or alteration of the unit beyond the stated terms in section 4.5 is defined as improper and prohibited. 4.4 Design and components of the unit Please contact the manufacturer for detailed components or replacement parts.
  • Page 13 PGM SERIES PGM40 Service Manual Parallel Gear Servo Positioner | Unit Description Electrical Energy a) Use only original fuses with the prescribed amperage! In the event of faults in the electric power supply, switch off the unit immediately! b) Work on electrical installations or equipment may only be carried out by an experienced electrician or by trained persons under the instruction and supervision of an electrician.

  • Page 14: Safety And Monitoring Installations

    PGM SERIES PGM40 Service Manual Parallel Gear Servo Positioner | Unit Description 4.8 Safety and Monitoring Installations • No safety or monitoring equipment is included with this unit. • All safety and monitoring installations, as well as their legal compliance with relevant ordinances, fall under the responsibility of the end-user/owner.

  • Page 15: Technical Data

    PGM SERIES PGM40 Service Manual Parallel Gear Servo Positioner | Unit Description 4.10 Technical Data The PGM unit is shipped with grease lubricated. Dimensions and Weights: Dimensions (LxWxH) [mm] High Geared Type: MODEL PGM40 190.5 72.5 Weight [kg]: Approximate weight of PGM model without drive motor MODEL WEIGHT (Kg) PGM40...

  • Page 16: Recommended Grease And Quantity

    PGM SERIES PGM40 Service Manual Parallel Gear Servo Positioner | Unit Description Power supply, interfaces, connections: Electrical Equipment Rated voltage: 100-115V/ 50-60Hz/ 1PH/ N + PE 200-230V/ 50-60Hz/ 3PH/ N + PE Control voltage: 24 V Rated current: SEE MOTOR NAME PLATE Installed load: SEE MOTOR NAME PLATE Lubrication See Section 7.

  • Page 17: Installation

    PGM SERIES PGM40 Service Manual Parallel Gear Servo Positioner | Installation 5. Product Installation 5.1 Installation safety protocol The unit must be installed on a firm, low-vibration surface in a dry, frost-free, ventilated room. Good accessibility to the unit must be ensured always to permit NOTICE simple and safe operation of the unit.

  • Page 18: Installation Prerequisites

    PGM SERIES PGM40 Service Manual Parallel Gear Servo Positioner | Installation 5.2 Installation Prerequisite a) Permits/Legal Documentation b) Be sure to comply with all local standards, ordinances, and legal requirements. c) Building/Installation Site Integrity: Be sure the conditions comply with requirements of parent and unit documentation requirements.
  • Page 19 PGM40 PGM SERIES Parallel Gear Servo Positioner | Installation Service Manual Caution • Please tighten screws with proper tightening torque by using torque wrench. Apply LOCTITE 243 equivalent agent when tightening screws to avoid being loosened during operation. (See Tables 1 and 2) Table 1: Tightening torque table Table 2: Tightening torque table.

  • Page 20: Procedure Of Assembling Servo Motor

    PGM40 Parallel Gear Servo Positioner | Installation PGM SERIES How to Install the Motor Service Manual 1. Check whether it is at the position where a screw can access from the access hole of the motor mounting flange. (If the position does not match, apply torque to the output table, rotate the input shaft and move it to a position where the screw can be accessed.)
  • Page 21 PGM SERIES PGM40 How to remove the motor Service Manual Parallel Gear Servo Positioner | Installation 3. Insert the wrench from the access hole of the motor mounting flange and tighten the fastening screw of the coupling. Follow these steps if you are removing the motor from the unit. 1.

  • Page 22: Motor Connection And Settings

    PGM SERIES PGM40 Service Manual Parallel Gear Servo Positioner | Connection and Operation 6. Connection and Operation 6.1 Motor and connection setting Please connect a servo motor, servo driver and controller exactly according to the instruction manual. When the connection is complete, please program it with appropriate parameter setting depending on operating conditions (speed, load factor, driving pattern).

  • Page 23: The Output Rotation Direction

    PGM SERIES PGM40 Service Manual Parallel Gear Servo Positioner | Connection and Operation 6.6 Input/output rotation direction The rotation direction of the output table with respect to the direction of rotation of the input (servomotor) is as shown in the figure below when looking from the T side. (See Table 5). Table 5: Input/Output Rotation Direction Rotation Direction Input...
  • Page 24 PGM40 PGM SERIES Service Manual Parallel Gear Servo Positioner | Connection and Operation 6.7.2 Power Operation Perform power driving after the confirmation that it is normal state by start driving. (The stop button, please have me in a state to be able to push anytime.) To start with, drive the unit at low speed and increase speed to application setting speed progressively.

  • Page 25: Maintenance

    PGM SERIES PGM40 Service Manual Parallel Gear Servo Positioner | Maintenance, Troubleshooting and Malfunction 7.Maintenance The cam system which the PGM 40 has built-in can maintain performance extremely for a long time when used in a proper environment and following all of the periodic maintenance procedures as required.
  • Page 26 PGM SERIES PGM40 Service Manual 8.Troubleshooting If this product does not operate properly, please check the following items. Condition Check Items • Are the motor, driver, and controller connected correctly? It does not work even if • Are the parameter setting of the driver and controller correct? you operate the startup •...

  • Page 27: Service And Warranty

    PGM SERIES PGM40 Service Manual Parallel Gear Servo Positioner | Service and Warranty 9. Service and Warranty • In the case where DESTACO confirms that a defect of the Product was caused due to DESTACO design or manufacture within the Warranty Period of the Product, DESTACO shall repair or replace such defective Product at its cost.
  • Page 28 Netherlands Auburn Hills, MI USA Red Wing, MN USA France Mt. Juliet, TN USA Germany Wheeling, IL USA China Spain India Thailand Global Locations NORTH AMERICA ASIA Corporate Headquarters Bangkok, Thailand Auburn Hills, Michigan Tel: +66-2-326-0812 Toll Free: 1.888.DESTACO Customer Service: info@destaco.com Marketing: marketing@destaco.com Shanghai, China Global Technology Center...

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