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Automating Tomorrow
™
TC1 Series
Service Manual
WARNING: This is a controlled document. It is your responsibility to deliver this information to the end user of the
DESTACO CAMCO product. Failure to deliver this could result in your liability for injury to the user or damage to the
machine. For copies of this manual, call your Customer Service Representative at 1-800-645-5207.
destaco.com
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Related Manuals for Dover DESTACO TC1 Series
Summary of Contents for Dover DESTACO TC1 Series
- Page 1 Automating Tomorrow ™ TC1 Series Service Manual WARNING: This is a controlled document. It is your responsibility to deliver this information to the end user of the DESTACO CAMCO product. Failure to deliver this could result in your liability for injury to the user or damage to the machine.
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Page 3: Table Of Contents
TC1 TOOL CHANGER Service Manual Service Manual Contents Product Specification ............................ 2 Product Safety ............................3 Lubrication and Maintenance ........................ 5 • Master Plate ............................5 • Master Plate Pneumatic O-Ring Seal Replacement ................. 6 • Tool Plate ............................7 •... -
Page 4: Product Specification
TC1 TOOL CHANGER Service Manual Service Manual DOCUMENT SYMBOLS AND MARKINGS SYMBOL DEFINITION Indicates a situation which, if not avoided, could result in damage to the unit, equipment, or environment. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. -
Page 5: Product Safety
TC1 TOOL CHANGER Service Manual Service Manual 1. Product Safety Recommended Decoupling Procedure Before decoupling the tool plate, depressurize any connected pneumatic utilities. Failure to do so may result in compressed air loss and/or damage to the O-Ring seals. Whenever possible, decouple the tool plate from the master plate while it is in a horizontal orientation (see Fig.1) so that the master plate can be removed in a horizontal direction rather than a vertical direction. - Page 6 TC1 TOOL CHANGER Service Manual Service Manual Considerations for Operation in the Vertical Orientation Use additional caution when operating the tool changer in the orientation shown in Fig.3, such that gravity would cause the tool plate to free fall in the event of an inadvertent decoupling. Operating in the orientation shown below may result in unintentional decoupling if the user overloads the tool changer or in high vibration conditions.
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Page 7: Lubrication And Maintenance
TC1 TOOL CHANGER Service Manual Service Manual 2. Lubrication and Maintenance Master Plate Fig.5 TABLE 1 ITEM DESCRIPTION MASTER PLATE TC1-050M-XX O-RING 2X5 M6 x 12MM DOWEL M6 SHCS, 12MM LG PATCH LOCK 5MM HEX KEY WRENCH Rev. A 24 Nov 2020... -
Page 8: Master Plate Pneumatic O-Ring Seal Replacement
TC1 TOOL CHANGER Service Manual Service Manual Master Plate Pneumatic O-Ring Seal Replacement The O-Ring seals ensure leak-proof air utility pass through when the master and tool plates are coupled. The seals should be inspected periodically for any cuts, damage, or abrasion. If any damage has occurred to the O-Rings, they must be replaced. -
Page 9: Tool Plate
TC1 TOOL CHANGER Service Manual Service Manual Tool Plate Fig.6 TABLE 2 ITEM DESCRIPTION TOOL PLATE TC1-050T-XX M5 x 8MM DOWEL M3 x 6MM DOWEL M3 SHCS, 10MM LG PATCH LOCK M5 SHCS, 8MM LG PATCH LOCK 5MM HEX KEY WRENCH 4MM HEX KEY WRENCH Rev. -
Page 10: Accessories And Maintenance Kits
TC1 TOOL CHANGER Service Manual Service Manual Accessories and Maintenance Kits TABLE 3 PART NUMBER DESCRIPTION SLKT-480 SEAL KIT TC1-E01M-C01 8 PIN M8 SOCKET ELECTRICAL PASS-THRU MASTER MODULE TC1-E01T-C01 8 PIN M8 PLUG ELECTRICAL PASS-THRU TOOL MODULE TC1-E01T-P01 PNP MAGNETO RESISTIVE 4MM SENSING MODULE TC1-E01T-N01 NPN MAGNETO RESISTIVE 4MM SENSING MODULE TC1-050H-01... -
Page 11: Electric Modules
TC1 TOOL CHANGER Service Manual Service Manual 3. Electric Modules Electric power and signal modules are available in various configurations. See Table 4 for compatibility with master and tool plates. TABLE 4 ITEM PART NUMBER DESCRIPTION COMPATIBILITY TC1-E01M-C01 8 PIN M8 SOCKET ELECTRICAL PASS-THRU MASTER MODULE TC1-050M-XX TC1-E01T-C01 8 PIN M8 PLUG ELECTRICAL PASS-THRU TOOL MODULE... -
Page 12: Electric Module O-Ring Seal Replacement
TC1 TOOL CHANGER Service Manual Service Manual TOOL PLATE TOOL ELECTRICAL MODULE M3 FLAT HEAD SCREW THREAD LOCKER 2.5mm HEX KEY WRENCH 0.9 Nm Fig.10 Electric Module O-Ring Seal Replacement The O-Ring seal in the master electric module protects the electrical interface between the master and tool plates. -
Page 13: Electric Module Connector Pin Inspection
TC1 TOOL CHANGER Service Manual Service Manual MASTER ELECTRICAL MODULE MASTER PLATE MASTER ELECTRICAL MODULE O-RING O-RING Fig.11 Electric Module Connector Pin Inspection 1. Check the electric module periodically for any debris or darkened pins (see Fig.12 or Fig.13). 2. If there is any contamination, use a nylon brush to clean the connector pins and socket. 3. -
Page 14: Troubleshooting Problems
TC1 TOOL CHANGER Service Manual Service Manual 4. Troubleshooting Problems Problem Possible Cause • Spring damage Tool changer doesn’t lock or unlock Burrs in the latch or tool plate notch • O-Ring damage • One or more O-Rings missing • Air leakage •... - Page 15 Service Manual...
- Page 16 Netherlands Great Britain Auburn Hills, MI USA Red Wing, MN USA France Mt. Juliet, TN USA Germany Wheeling, IL USA China Spain India Thailand Global Locations NORTH AMERICA ASIA Corporate Headquarters Thailand Auburn Hills, Michigan Tel: +66-2-326-0812 Toll Free: 1.888.DESTACO Customer Service: info@destaco.com Marketing: marketing@destaco.com China...
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