Char-Griller 72424 - Portable Grill Manual

Also See for 72424:

Owner's manual (68 pages)

Table of Contents

Contents

1 Introduction
2 ASSEMBLY INSTRUCTIONS
- 2.1 PORTABLE TABLE TOP GRILL
- 2.2 SIDE FIRE BOX
3 OPERATING INSTRUCTIONS
4 IMPORTANT SAFETY WARNINGS
5 Documents / Resources
- 5.1 References
- 5.2 Download manual

Char-Griller 72424 - Portable Grill Manual

Introduction

You have purchased a product that can be used as EITHER a Portable Table Top Charcoal Grill OR as a mounted side fire box on a Char-Griller barrel grill.
This application turns your existing Char-Griller barrel grill into an authentic Texas-style Offset Smoker!

ASSEMBLY INSTRUCTIONS

PORTABLE TABLE TOP GRILL

PARTS LIST AND TOOLS REQUIRED

Parts List:
1 Cooking Chamber
2 Damper Circle
2 Cast Iron Grates
2 Metal Rod Handle
1 Front Handle
1 Wire Rack (for wood)
1 Side Drawer / Ash Pan / Fire Grate
1 Cast Iron Lifter

Attach LEGS to GRILL BODY with four (4) 1/2" HEX BOLTS and four (4) HEX NUTS, see below.
Attach HANDLE and BEZELS to SFB HOOD with two (2) 1/4" WING NUTS and two (2) LOCK WASHERS.
Attach WIRE HANDLE to GRILL BODY with four (4) HEX BOLTS and four (4) HEX NUTS, see below.
Attach DAMPER CIRLCE to GRILL BODY with one (1) 3/4" HEX BOLTS, one (1) FLAT WASHER, one (1) LOCK WASHER, and one (1) HEX NUT.
Attach DAMPER CIRCLE to the ASH DRAWER with 3/4" HEX BOLT, FLAT WASHER, LOCK WASHER, and HEX NUT, see below.
Attach U HANDLE to ASH DRAWER with two (2) LOCK WASHERS and two (2) HEX NUTS.
Tighten ALL BOLTS and NUTS. Insert a 1/2" BOLT and tighten with a NUT for any open holes in GRILL BODY after assembly.
Place FIRE GRATE onto ASH DRAWER then slide it into GRILL BODY.
Place COOKING GRATES onto the GRILL BODY.

SIDE FIRE BOX

PARTS LIST AND TOOLS REQUIRED
(Tools Not Included)

Parts List:
1 Cooking Chamber
2 Damper Circle
2 Cast Iron Grates
2 Metal Rod Handle
1 Front Handle
1 Wire Rack (for wood)
1 Side Drawer / Ash Pan / Fire Grate
1 Cast Iron Lifter

Remove the FILLER PLATES from the SFB and main GRILL BODY that you plan to install the SFB onto.
Attach SFB to main GRILL BODY. With a helper align the SFB in place over the opening on the grill body then attach with six (6) 1/2" HEX BOLTS and HEX NUTS.
Attach SPACER TUBES in between SFB and SIDE BRACE and secure with two (2) 2" HEX BOLTS and HEX NUTS. The HEX BOLTS should go through from the SFB side, see below. Align the SPACER TUBES with the corresponding holes on the leg brace and SFB. Insert the 2" HEX BOLT through the SFB then through the SPACER TUBE, and finally through the LEG BRACE. Then secure the HEX BOLT with the HEX NUT.
Attach the WIRE HANDLE to the SFB right side with two (2) 1/2" HEX BOLTS, two (2) LOCK WASHERS, and two (2) HEX NUTS, see below.
Attach HANDLE and BEZELS to SFB HOOD with two (2) 1/4" WING NUTS and two (2) LOCK WASHERS.
Attach DAMPER CIRCLE to the ASH DRAWER with 3/4" HEX BOLT, FLAT WASHER, LOCK WASHER, and HEX NUT, see below.
Attach U HANDLE to ASH DRAWER with two (2) LOCK WASHERS and two (2) HEX NUTS.
Tighten ALL BOLTS and NUTS. Insert a 1/2" BOLT and tighten with a NUT for any open holes in GRILL BODY after assembly.
Place FIRE GRATE onto ASH DRAWER then slide it into SFB.
Place COOKING GRATES onto SFB.

OPERATING INSTRUCTIONS

Setting Up
Set grill up on solid, flat surface with adequate wind shelter. Do not move grill while hot, and do not leave unattended during operation.
This appliance is designed for use outdoors, away from any flammable materials. It is important that there are no overhead obstructions and that there is a minimum distance of 3 feet (90cm) from the side or rear of the appliance. It is important that the ventilation openings of the appliance are not obstructed. The barbecue must be used on a level, stable surface. The appliance should be protected from direct drafts and positioned or protected against direct penetration by any trickling water (e.g. rain).
** PLEASE NOTE: NO RETURNS ON USED GRILLS **

Seasoning and Preparing the Grill

BEFORE YOU USE YOUR GRILL FOR THE FIRST TIME YOU MUST SEASON THE CAST IRON COOKING GRATE(S).
Cure grill prior to your initial use to protect the interior and exterior finish, cooking grates, and to prevent unnatural flavors to your first meals.

Lightly coat ALL INTERIOR SURFACES (including grills, grates, and inside of barrel.) with vegetable oil (spray vegetable oil is easiest but do not use near hot coals or fire).
Build a medium sized fire on thefire grate. Always put charcoal on top of the fire grate and not directly into the bottom of the grill.
After coals ash over, spread out coals, replace cooking grates, close lid and heat at approximately 250 F for two hours.
Remove grates from the grill with oven mitts, allow to cool, then re-coat grates and return to grill at approximately 200° F for two hours.
You can lightly coat the exterior of the grill body (while warm) with vegetable oil. This will extend the life of the finish, much like waxing a car. Your grill is now ready for use.
NOTE: Grill will drip oil during this process and for several uses afterwards. This is normal.

NEVER EXCEED 400°F BECAUSE THIS WILL DAMAGE THE FINISH AND CONTRIBUTE TO RUST. PAINT IS NOT WARRANTED AND WILL REQUIRE TOUCH-UP. THIS UNIT IS NOT WARRANTED AGAINST RUST.

Lighting Instructions

To start a charcoal fire, stack 15 or so briquettes in a pyramid and saturate with lighter fluid.
NOTE: Do not use gasoline, kerosene or alcohol for lighting charcoal. Use of any of these or similar products could cause an explosion possibly leading to severe bodily injury.
Light coals in several places
After briquettes ash over or turn gray, spread them out and start cooking
If one end burns faster, use tongs to move coals from one end to the other for even heat.

Grill Operation & Tips

Control heat with amount and type of fuel, Dual dampers, and adjustable fire grate. Adjust grate one end at a time. Wood burns hotter than coals. More airflow is more heat.
To reduce flare-ups, cook with lid in the down position.
Add water soaked hardwood chips for a smoked flavor.
Ashes left in bottom too long hold moisture and will rust through any thickness of steel. This grill is made of steel and cast iron, which WILL RUST, ESPECIALLY IF NOT PROPERLY CARED FOR.
Do not use self-starting charcoal as it will give unnatural flavor. Burn lighter fluid completely before closing lid.
After each use, coat vegetable oil on the interior grates and bare metal while warm to reduce rust
On the EXTERIOR, remove dust with wire brush and touch up with a high heat paint, available at most hardware/auto stores.
You may place a coffee can on bottom shelf under the hole in the grill to catch drippings.
Heat guage may obtain moisture, which will steam out during cooking. Gauge can be removed and calibrated in oven.
You may fill unwanted holes with Nuts & Bolts (Not Provided).

NOTE: Smoke may escape from areas other than the smokestack. This should not affect cooking.

Finishing Up
When your are finished grilling you can shut down your grill by closing both dampers and allowing the fire to suffocate. Be patient. This make take an hour or more.

Emptying the Ashes & Ash Pan:
** ONLY EMPTY ASHES WHILE GRILL IS NOT IS USE **
After the fire is completely extinguished you should wait several hours before emptying the ashes to ensure they are not still hot and a burn hazard.

Knock any ashes that did not fall into the ash pan from the fire grate. (If there are pieces of partially burned charcoal on the fire grate you can save them for next time. They are still good).
Tap the sides of the fire bowl to knock loose any ash that is on the sides.
Unclip the ash pan from the bottom of the grill and slide out towards the front.
Give the ash pan a few firm taps to loosen any ash that may be stuck.
Place the ashes in a metal container and cover with water to ensure there are no lit coals then you can dispose of the ashes.

Charcoal is porous and holds moisture. DO NOT leave charcoal in your grill while you are not using it. Charcoal and ashes leftinside the ash pan may reduce the life of your grill.

For pricing or to order accessories visit: www.CharGriller.com
OR CALL: 912-638-4724

IMPORTANT SAFETY WARNINGS

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL
Read the following instructions carefully and be sure your appliance is properly assembled, installed, and maintained. Failure to follow these instructions may result in serious bodily injury and/or property damage. If you have any questions concerning assembly or operation, call 912-638-4724.

Grill is for use outdoors and in well-ventilated areas, only.
Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges.
Do not use gasoline, kerosene, or alcohol to light charcoal. Use of any of these or similar products could cause an explosion possibly leading to severe bodily injury.
Do not leave a lit grill unattended. Keep children and pets away from grill at all times.
Use caution when moving grill to prevent strains.
Keep grill at least 15 feet from any combustible material (decks, buildings, fences, trees, bushes, etc).
When adding charcoal and/or wood, use extreme caution.
Never move grill when it is in use or when it contains hot coals or ashes.
Do not place grill near fl ammable liquids, gases, or where fl ammable vapors may be present.
Use caution since fl ames can fl are-up when fresh air suddenly comes in contact with fi re.
When opening the lid, keep hands, face, and body safe from hot steam and fl ame fl are-ups.
To avoid injuries gloves or other protective articles should be used when touching the ash pan hangers.
Do not exceed a temperature of 400°F.
Do not allow charcoal and/ or wood to rest on the walls of grill. Doing so will greatly reduce the life of the grill.
Always wear oven mitts to protect hands from burns. Avoid touching hot surfaces.
Exposed metal dampers on air vents and and/or metal handles are hot during usage. Again, always wear oven mitts when adjusting air fl ow to protect hands from burns.

FUELS USED IN WOOD OR CHARCOAL BURNING APPLIANCES, AND THE PRODUCTS OF COMBUSTION OF SUCH FUELS, CAN EXPOSE YOU TO CHEMICALS INCLUDING CARBON BLACK, WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, AND CARBON MONOXIDE, WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
www.P65Warnings.ca.gov.

When opening lid, make sure it is pushed all the way back so it rests against the lid support brackets. Use extreme caution as hood could fall back to a closed position and cause bodily injury.
Close lid and all dampers to help suffocate fl ame.
Always hold an open lid from the handle to prevent it from closing unexpectedly.
Never leave coals and ashes unattended. Before grill can be left unattended, coals and ashes must be removed. Use caution to protect yourself and property.
Carefully place remaining coals and ashes in a noncombustible metal container and saturate completely with water. Allow coals and water to remain in metal container 24 hours prior to disposing.
To protect against bacteria that could cause illness, keep all meats refrigerated and thaw in refrigerator or microwave. Keep raw meats separate from other foods, and wash everything that comes in contact with raw meat.
Cook meat thoroughly, and refrigerate leftovers immediately.
Use a calibrated food thermometer and the USDA guidelines to ensure that meat, poultry, seafood, and other cooked foods reach a safe minimum internal temperature.
Always have a fi re extinguisher near at all times. Maintain and check your fi re extinguisher regularly.

THESE WARNINGS ALSO APPLY TO THE SIDE FIRE BOX.

REGISTER YOUR GRILL:
To take full advantage of the Char-Griller warranty be sure to register your grill by visiting www.CharGriller.com/Register or calling Customer Service at 1-912-638-4724.
Registration provides important protections:

In the extremely unlikely event of a product recall Char-Griller can easily contact you and rectify the issue.
If a warrantied part is broken or missing we can send you the needed parts promptly.
NOTE: You will need your model #, serial number, and a copy of the original sales receipt when registering.

STOP! CALL FIRST!
Do NOT Return Product to Store.
This grill has been made according to the highest of quality standards. If you have any questions that are not addressed in this manual or if you need parts please call our Customer Service Department at 1-912-638-4724 (USA) or email Char-Griller at: Service@CharGriller.com and have your serial number handy.

Document Your Grill Model and Serial Numbers HERE:
(Model and Serial number are located on the back of the grill body or on the leg.)
(MODEL #)
(SERIAL #)