Photodiode array uv-vis detector for ultra high performance liquid chromatograph (118 pages)
Summary of Contents for Shimadzu RF-20A
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228-90749N RF-20A/RF-20AXS Spectrofluorometric Detector Service Manual Caution! This service manual has been prepared for engineers who have been trained for servicing. Untrained engineers are not allowed to use this service manual.
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Warnings and Safety Precautions The following Warning and Caution icons appear frequently throughout this manual. The meanings of these icons are as follows. This indicates the possibility of death, serious injury or medium-grade WARNING injury if the described precaution is ignored. This indicates the possibility of minor injury if the described precaution is ignored.
The change part is shown by the red font. Contents 1 Introduction ........................7 1.1 Outline ......................... 7 2 Installation and Startup Modes.................... 8 2.1 Checking Operation of the Lamp Cover Sensor ............8 2.2 Checking Performance by the Raman Spectrum of Water (S/N CHECK) ..... 8 2.3 Starting Up in the FACTORY Mode ................
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7.3 Wavelength Calibration Procedure ................40 7.4 Procedure of Wavelength Accuracy Automatic Check ..........42 7.4.1 Judgment of Wavelength Accuracy and Display of Results ........... 43 7.5 Wavelength Calibration Operation Procedure ............43 8 Compensating Sensitivity (Eliminating Physical Differences between Instruments) ..44 8.1 Compensating Sensitivity (SENS COMP) ..............
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13.2.2 Flow Cell/Piping Parts Maintenance Parts List ............72 13.2.3 Electrical and Other Parts List ..................74 14 Flow Cell Unit ......................... 75 14.1 Standard Flow Cell Unit....................75 14.1.1 Cell Structure ........................ 75 14.1.2 Parts Used List ......................75 14.2 Flow Cell for Semimicro (Option) ................
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B:Adjustment of the emission-side grating position was added, and adjustment of the internal Mercury lamp reflection mirror was changed. C:Flow chart for Optical Adjustment was added., New PTFE block It is related with use of JIG and is photograph change of the image of light. D: 6.2 6.
This service manual describes the work to be performed by service personnel. Repairs must be performed by Shimadzu service personnel. Work performed by the customer himself voids the product Warranty. Though this service manual contains some items that are also mentioned in the Instruction Manual, it does not contain references to installation and operations.
2 Installation and Startup Modes Checking Operation of the Lamp Cover Sensor Check operation of the lamp cover sensor at installation. [Procedure] 1. After installing the Xenon lamp, turn the power switch ON with lamp cover 1 removed, and make sure that the "LAMP COVER OPEN" error message is displayed and that the Xenon lamp does not light.
3 Outline of Optical System Outline of Optical System Light from the Xenon lamp is reflected by mirror EL and the back mirror, passes through the window and is focused to be incident on the slit EX. Light exiting the slit EX is incident on the EX grating. Light separated by the EX grating passes through the beam splitter to be incident on the flow cell.
Part Name XS 20A No. Part Name XS 20A 1 228-51451-91 Chassis Unit ASSY, XS 5 228-51454-91 Cover ASSY, RF-20A 1 228-51451-92 Chassis Unit ASSY 6 228-51146 Air Filter, Front 2 228-51540-91 Optical Unit ASSY, Super 7 228-51458-91 Filter Cover ASSY, Front...
OPT Unit 4.2.1 Exploded View 4.2.2 Parts Used List Part Name XS 20A No. Part Name XS 20A 1 228-51506-91 Lamp House ASSY, XS 8 228-45744-91 HG Mirror ASSY Temperature Sensor 1 228-51506-92 Lamp House ASSY 9 228-50675-41 ASSY 2 228-51539-91 EX Monochromator ASSY, S 10 228-51538-91 Mesh ASSY 2 228-51539-92 EX Monochromator ASSY, R 11 228-45749-01 Splitter 1...
When the EEPROM (M37) Is Defective Note) Wavelength calibration is required. So, the mercury lamp and mercury lamp holder jig is required in the case of the RF-20A. Open the instrument covers, read the -HV SENS.1, -HV SENS.2 and -HV SENS.3 values at (1) PMT applied voltage (-HV) and the (2) LM INPUT value (mirror Hg position) on the labels fixed to the monochromator unit, and enter the same values in the FACTORY mode.
1. The method for upgrading the ROM version is the same as that for other Prominence series instruments (LC-20AD, SPD-20A, etc.). 2. When upgrading the RF-20A (not XS), "RF-20A -> RF-20AXS" is displayed in the dialog box as shown below. Do not worry about this. Click [OK]. The instrument type (FACTORY – PRODUCT...
6 Optical Adjustments Optical Adjustments This chapter explains replacement methods when replacement of detector parts is required and the various adjustments to be made after replacement of parts. Warning Be sure to observe the following points when performing work inside the detector. ...
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Criteria2: It moves to right and left of PD ASSY, and the center and slit of the 0th light are united. Criteria3: Grating Mesh ASSY is attached so that the light from EX may not go into PD ASSY. Oval Mirror Adjustment Fine [ Jig requirement : Remove.
List of Jigs The following jigs are required for optical adjustments. Handle for moving the light source mirror, 037-38898-53 Length (excluding male screw): 30, M4 Spacer or equivalent female screw: M425.5, male screw: M48, EX Filter 228-52012-91 (mesh filter) Cell Position Target Jig 228-52369-91 PTFE Block Cell ASSY 228-52024-92...
Preparations for Adjustment (1) Remove the two screws on the rear for fixing the instrument cover, remove the filter cover on the right panel and the filter side, and remove the instrument cover. (2) Loosen the knurled screw (white) on lamp cover 1, and remove lamp cover 1 and the filter. (3) Remove the front panel assembly.
(7) To prevent burns or burning of the cell position target (graph paper) by 0-order light, attach the EX filter (mesh filter) at the position in the photo. EX Filter (8) Turn the instrument ON with the [Back] button held down, and light the Xenon lamp. ...
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(2) Loosen the two screws indicated in the figure, and adjust the forward/backward position of the light source mirror so that the image of the light emission point becomes long and thin in the vertical direction symmetrically on the left and right. (Any light emission point position is acceptable.) ...
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Xenon light emission 0.5 to 1 mm point image Slit opening...
Adjusting the Excitation Grating (1) Remove the EX grating. (2) Enter "0" at "FACTORY" - "EX PULSE". (The home position is detected again if "0" is entered even with "0" already entered at "EX PULSE".) Adjust the screw so that the 0-order reflected light at the location indicated in the figure is almost aligned with the beam splitter end surface (slit side).
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(4) Tighten or loosen the two screws in the figure below with a 5.5 mm spanner, adjust the tilt of the grating, and approximately align the height of the 0-order light flux with the center of the 7 mm dia. opening in the figure. Screws 7 mm dia.
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(8) Enter "900" at "EX PULSE", and irradiate the red light (approx. 630 nm) on the cell position target jig. (9) Loosen the set screw in the figure below, and adjust the grating in the ruling direction so that the red light is aligned with the cross mark position of the cell position target jig in the vertical direction.
Adjusting the Photodiode Assembly (PD ASSY) and Beam Splitter (1) Following on from section 6.5 (10), make sure that the 0-order light is at the center of the cell position target jig. (2) Loosen the two screws in the figure below, adjust the tilt of the splitter so that the height of the reflected light flux (0-order light) is the same as the height of the slit on the PD ASSY.
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Mount the mesh assembly with the screw (truss, M48) while bringing the mesh assembly into contact with the PD ASSY as shown in the figure below to prevent light from the EX grating from directly entering the PD ASSY. In contact with monitor ASSY...
Fine-Adjustment of the Light Source Mirror (Oval Surface Mirror) (1) With the EX grating at the 0-order light position, enter "500" at "EX PULSE" to select the light at about 350 nm. (2) Remove the cell position target jig from the cell position. Remove the light-filtering jig.
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Enter "-500" at "EX PULSE" to move the 0-order light to the cell position.
Adjusting Emission Mirror 1 (2) Turn the instrument OFF. (3) Attach the emission monochromator assembly, and fasten in place with three hexagon socket head bolts M512 and one SEMS P3M48 screw. Next, connect the cables. (4) Turn the instrument ON with the [Back] key held down. (5) Attach the PTFE block cell ASSY(P/N228-52024-92) at the cell position.
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(9) Remove the EM slit if it is attached. (10) Adjust emission mirror 2 in direction (1) while observing the light flux projected on the target so that the marked lines of the target are aligned with the center of the light flux. (Rough- adjustment is OK.) (11) Adjust emission mirror 2 in direction (2) in the same way by tightening and loosening the two screws in the figure below.
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(12) Attach the EM slit, adjust the slit position so that the light flux passes cleanly through the slit opening, and tighten the mounting screws. 0.5 mm Light on EM slit (1 to 1.5 mm) EM slit opening (13) Remove the target.
6.10 Checking the Position of the EM Grating With the TARGE removed, make sure that 0-order light is at the position marked A in the figure. * Part of the 0-order light may overlap the photomultiplier window. Enter "300" at "EM PULSE" and make sure that 0-order light is at the position marked B in the figure.
6.11 Adjusting the EM Grating (1) Fine-adjust the EM grating at "EM PULSE" so that 0-order light is cleanly incident to the slit opening on the EM outlet side.
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Tighten and loosen the two screws in the figure below with a spanner, adjust the tilt of the grating, and align the height of the 0-order light flux with the slit opening on the EM outlet side. Screws (3) Move the emission-side grating 1000 pulses away from the 0-order light to make red light (700 nm) incident to the slit opening on the EM outlet side.
6.12 Adjusting the Internal Mercury Lamp Reflection Mirror (RF-20AXS only) From V1.06, the completeness automatic mode (LM AUTO ADJ) and the semi auto mode (LM ADJ) are added. Please look at the following page, if attached to procedure. 6.12.1 When Adjusting Using the Conventional "LM PULSE" (V1.05 and earlier) Make sure that the EX and EM are in the 0-order light state and that the PTFE block cell (jig) is attached at the cell position.
6.12.2 Automatic Adjustment Mode of Reflective Mirror (Motor) for Hg Lamps (V1.06) From the ROM version V1.06 "Automatic mode (LM AUTO ADJ)" and "Semi-auto mode (LM ADJ)" were added to Hg lamp reflective mirror (motor) adjustment. The operation procedure in the automatic mode is as follows. - Procedure (1) Change a cell for a PTFE block cell.
6.12.3 When Adjusting Using Semi Auto Mode [LM ADJ] (V1.06 and later) In former type mirror adjustment (LM PULSE), the screen had to be changed repeatedly. In the semi auto mode (LM ADJ), it can do without changing a screen. Please use this mode, when you cannot do well in the completeness automatic mode [LM AUTO ADJ].
Wavelength Calibration Procedure Calibrate the wavelength of excitation and emission wavelength using the 0-order light of the low- pressure Hg (Mercury) lamp, 253.7 nm (1-order light), 507.3 nm (2-order light) and 761.0 nm (3-order light) of the emission line. When "FACTORY" - " is executed, the wavelength is calibrated WAVE ADJ"...
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11. Movement of the excitation-side grating to the 507 nm position The excitation-side grating is gradually rotated from near 500 nm slightly below 507 nm for the low-pressure Hg (Mercury) lamp, and the light intensity peak is recorded by the emission-side light sensor.
Procedure of Wavelength Accuracy Automatic Check After wavelength calibration by "WAVE ADJ" ends, the wavelength accuracy automatic check is automatically started. The wavelength accuracy of each point is automatically checked by the following procedure using the 254 nm, 507 nm (2-order light) and 761 nm (3-order light) of the emission line of the low-pressure Hg (Mercury) lamp.
(1) Wavelength calibration can be executed only in the 1-wavelength mode. Set the measurement mode to the 1-wavelength mode. (2) In the case of the RF-20A, turn OFF and remove the Xenon lamp, and attach the low- pressure Hg (Mercury) lamp.
JAIMAS either does not require verification using the peak height of water Raman spectrum. Therefore, verification using the water Raman spectrum is abolished in RF-20A validation. During the S/N CHECK, use the displayed F value just as reference.
Start sensitivity compensation on the RF-20A(XS) after at least 30 minutes of pump operation. Adjusting SENS 1 1) Connect the RF-20A(XS) to the jig, and deliver 0.1 N sulfuric acid to the RF-20A(XS). 2) Turn the RF-20A(XS) ON with the [Func] key held down, and light the Xenon lamp. (LAMP: 1) 3) Set up the RF-20A(XS).
4) Execute RF-20A(XS) zero position adjustment. ([ZERO] key) 5) Select the high-pressure valve, and deliver 0.005 μg/mL quinine sulfate/0.1 N sulfuric acid to the cell. 6) After making sure that changes in the signal have stabilized, note down the fluorescent intensity value.
Start recording of the Chromatopac. (ATTEN: 4) Execute RF-20A(XS) zero position adjustment. ([ZERO] key) Calculate the sensitivity compensation value. [RF-20A] Measure the room temperature (C) and calculate by the following formula: Sensitivity compensation value = 192 {1 - 0.005 (room temperature - 20)} [RF-20AXS] Sensitivity compensation value = 182 Make sure that 0.1 N sulfuric acid is being delivered and that the baseline has stabilized.
9 Adjusting and Checking the Leak Sensor Adjusting Sensitivity 1) Perform this adjustment with the unit cover, control panel and right door attached. 2) Turn the power ON and wait at least five minutes. 3) Press the [VP] key several times until "CALIBRATION" is displayed. 4) Press the [Func] key, and enter "00000"...
10 FACTORY Parameters 10.1 FACTORY parameter list As for the parameter to which F was attached, only FACTORY mode is displayed. Screen Display Settable Range Description Remarks 1 ch1 EXxxx EMxxx 200 to 900 nm CH1 EX/EM setting screen 2 ch2 EXxxx EMxxx 200 to 900 nm CH2 EX/EM setting screen 3 ch3 EXxxx EMxxx 200 to 900 nm F CH3 EX/EM setting screen...
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28 PMT TYPE Input 0 to 3 0= OTHER photomultiplier to the 1= RF-20A STD (R212) option. 2= RF-20AXS STD (R3788) 3= WIDE RANGE (R928-08), Option PRODUCT TYPE 1: 20A 2: 20AXS F Set either 20A or 20AXS as the instrument.
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The following monitor screen <HP(P4x)>(HP sensor display) HP sensor for EM 128: Thru/Not connected, 0: Blocked HP sensor for EX 64: Thru/Not connected, 0: Blocked HP sensor for lamp mirror 32: Blocked/Not connected, 0: Thru HP(P4x) [Display example: 192=128+64 (Indicates the EVNT_TMP EM sensor+EX sensor thru state.)] <EVNT_TMP>(EX/EM motor phase display)
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output, 6: 10 mV output, 7: 100 mV output, 8: can be set, never 500 mV output, 9: 1000 mV output, 51: Triangle enter parameters wave A (up to 1 mV in 1 minute, down to 0 V in other than the values 1 minute) (conditions: RATIO "0", response "0"), on the left.
10.2 How to use FACTORY menu 10.2.1 Operation procedure in the temperature test mode [TEMP CHECK] . (Only RF- 20AXS model) Only 20AXS It 1) Temperature test TEMP CHECK displays. start Enter to Check screen [Enter] Countdown WAITING.* 30:00s 2) Aging Enter to Skip Display : "*"...
11 Error Messages and Remedying Errors This instrument has self-diagnostic functions. When an error occurs, a buzzer sounds, and an error message is displayed on the display. The following explains the causes of each error message and how to remedy errors. Note "Type"...
Ensure sufficient space for ventilation if the ventilation vents on the rear and side are blocked. Also, replace the filters if the filters inside the front cover and right side are clogged. When this error occurs, "LAMP" in the parameter setup group turns "0"...
This is displayed when the Peltier cooling fan stops. Turn PELTIER TEMP (Peltier the power OFF and then restart the instrument. Set the Alarm temperature error) *RF-20AXS only temperature again at "CELL TEMP" in the parameter setup group. This is displayed when the cooling fan for the Xenon lamp power supply stops.
13 Maintenance Parts List 13.1 Consumable Parts List Part Name Part No. Remarks Light source Xenon Lamp ASSY 228-51511-95 Two spacer,BSU-415(037-38871-74) is in accessories. Cell Gasket 228-50422-03 Excluding semi-micro cell Cell Gasket 228-51287-01 For semi-micro cell Flow Cell 228-48626 Excluding semi-micro cell Cell, Semi-micro 228-50502 For semi-micro cell...
Motor ASSY EM 228-45948-91 Grating motor Motor ASSY Hg Mirror 228-45744-95 Exclusively for XS Belt, EX 228-45937 Grating drive timing belt Belt, EM 670-11222 Grating drive timing belt PMT Base ASSY, XS 228-51703-91 W/ PMT socket for XS PMT Base ASSY 228-51703-92 W/ PMT socket for 20A Photomultiplier R212...
13.2.3 Electrical and Other Parts List Part Name Part No. Remarks Fuse 5AT, 250 V 072-02004-23 Printed Circuit Board, RF20- 228-45784-45 EEP-ROM mounted EEPROM 075-26526-01 Printed Circuit Board, RF20- 228-50355-45 Exclusively for XS TEMP Printed Circuit Board, LC20- 228-45600-42 Printed circuit board built into control panel KEY-S Display, VFD, CU16025- 228-51558-01...
14.2 Flow Cell for Semimicro (Option) 14.2.1 Specifications Flow Cell for Semimicro P/N: 228-51950-91 3 μL Cell Capacity 17 μL Capacity from Inlet Pipe Tip to Center of Cell 7 μL Capacity from Center of Cell to Pipe Tip Cell Pressure Resistance 2 MPa {19.7 kgf/cm Wetting Parts Materials SUS316L, Quartz, PTFE, PEEK...
14.3 Flow Cell for Inert LC (Option) 14.3.1 Specifications Flow Cell for Inert LC P/N: 228-51951-91 12 μL Cell Capacity 16 μL Capacity from Inlet Pipe Tip to Center of Cell 16 μL Capacity from Center of Cell to Pipe Tip Cell Pressure Resistance 2 MPa {19.7 kgf/cm Wetting Parts Materials...
15 Type of Photomultiplier (Option) and Replacement Procedure 15.1 Type and Settable Wavelength Range Settable Wavelength Model Remarks Range Photomultiplier R212 (20A Standard) 200-75033 Photomultiplier R11568(New 20A 200 to 650 nm 10AXL Standard 228-59173 Standard) Photomultiplier R3788 (XS Standard, 10AXL Super 200-75031 200 to 750 nm 20A Option)
15.4 Replacing the Photomultiplier 15.4.1 Overview of Replacement Procedure Follow the procedure below to replace the photomultiplier. Use the existing photomultiplier to measure the peak value of the Raman spectrum of water (F value). Replace the photomultiplier. Calibrate the wavelength. ...
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(2) The PMT unit assembly is stored in the instrument. Remove the three screws indicated below, then screw two of the screws into the two M4 threaded holes indicated below (hand tight is fine). Use the screws just inserted to pull the PMT unit assembly out from the main unit.
Pull the photomultiplier from its socket and replace it with the optional photomultiplier (do not disassemble other parts). Photomultiplier Photomultiplier window Reassemble the assembly and reinstall the PMT unit assembly by reversing the procedure above. Note: When fastening the PMT housing assembly to the PMT base assembly, fasten them so the slit in the PMT housing assembly is as close to the photomultiplier window as possible.
Adjust the "-HV SENS2 xxx" voltage value according to the "-HV SENS2 xxx" value in the FACTORY mode, so that signal value on the WS matches the F value recorded before replacing the photomultiplier (50, for example). 15.6.3 Adjusting [Sens1] (1) Set [GAIN] to 1 (x1) and [SENS] to 1 (high).
16.2 Replacement Procedure 16.2.1 Removing Front Panel ASSY Remove the Front Panel ASSY, referring to 6.4 Preparations for Adjustment. 16.2.2 Removing Emission Monochromator emission monochromator, Remove the referring to 6.4 Preparations for Adjustment. EM monochrome meter - 83 -...
16.2.3 Removing Xenon lamp Remove the Xenon lamp for safety reasons. Xe lamp 16.2.4 Removing All Cables Connecting to Optical System Remove all cables connecting with the MAIN Board, TEMP Board to the optical system. - 84 -...
16.2.5 Removing Xenon Power Supply Cable Loosen the two screws so that the Xenon power supply cable can be removed. Xe power supply high-pressure output terminal (cable fixed screw) 16.2.6 Removing Power Supply Cable Loosen the two cable clamps so that the power supply cable can be removed. Clamp,E-20-3C - 85 -...
16.2.9 Removing Four Screws for Fixing Base ASSY 16.2.10 Removing Photomultiplier Cable Loosen the two cable clamps so that the photomultiplier cable can be removed. - 87 -...
PMT Unit ASSY Base ASSY,XS Removing the Base ASSY has been completed successfully. 16.3 Re-Assembling Base ASSY Replace the Base ASSY, XS with the new one. Then return parts to their original positions by following the above procedures in reverse order. 16.4 Adjustment of Emission Monochromator Optical Axis The adjustment of the optical axis at the EM side is necessary, since it may be out of position when the Base ASSY is replaced,...
16.6 Disconnecting Peltier ASSY From Base ASSY, XS (For reference) 1. Loosen the five screws so that the Block part can be removed. Block part 2. Disconnect the Peltier ASSY from the Base ASSY. The Peltier ASSY (228-51008-41) cannot be purchased as a maintenance part. HEAT SINK,HSC-100 are painted.
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