Related Manuals for FLUX POWER S24
Summary of Contents for FLUX POWER S24
- Page 1 Service and Parts Flux Power S24 Service and Parts Manual WARNING – Risk of Fire – No User Serviceable Parts...
- Page 2 Service and Parts Safety Precautions The Flux Power Lithium-ion Battery is composed of lithium-ion cells and is classified as Class 9 miscellaneous hazardous material. Precautions to correctly handle the Flux Power lithium-ion battery include: • The battery shall only be handled by Flux Power authorized personnel familiar with handling, storing, and the installation of a lithium-ion battery.
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Page 3: Table Of Contents
Table of Contents Introduction .............................4 Basic Troubleshooting..........................4 Flux Power Battery Control of Hazardous Energy Procedure ............4 State of Charge Gauge and Device Trouble Codes (DTCs) ............5 Temperature (DTC 4) ........................6 Solid Red Light on SOC, No Power to Truck ................6 No Lights on SOC, No Power to Truck ..................7... -
Page 4: Introduction
Service and Parts 1 Introduction The LiFT Pack S24 battery is a lithium-ion battery specialized for the material handling industry. This User Guide is intended to provide general information on how to service a Flux Power LiFT Pack S24. The Online Troubleshooting Guide for this battery is an online tool that further details every potential issue for the battery and details how to resolve them. -
Page 5: State Of Charge Gauge And Device Trouble Codes (Dtcs)
A single LED blinking indicates a Device Trouble Code (DTC). DTCs let the user or technician quickly assess why the battery is causing a disruption of operation. The following list details each DTC. Table 1: Situations where the Flux Power lithium battery will cut power and display a DTC Fault... -
Page 6: Temperature (Dtc 4)
2.3 Temperature (DTC 4) Flux Power lithium-ion batteries without the heater option have an operational ambient temperature range of 32°F to 131°F when discharging. The BMS2 will prevent operation outside these temperatures, but a heater option is available for cold storage and freezing weather applications. Batteries subjected to low temperatures (0°C / 32°F or lower) may experience decreased performance if not equipped with the heater option. -
Page 7: No Lights On Soc, No Power To Truck
Service and Parts a. If the red light starts flashing and you hear an alarm, the pack must be plugged in for charging. The SOC is too low to power the truck. b. If the state of charge gauge lights up and shows the SOC, the battery can be used. If it has been in storage, it should be plugged in and allowed to fully charge. -
Page 8: Overdischarged
The Online Troubleshooting Guide for this battery thoroughly describes how to carry out a recovery process for this battery. It also allows a user to order the required parts to recover the battery. That tool can be found on the Flux Power website. - Page 9 Service and Parts Table 2: Charger Error and Fault Codes Code Description Solution Possible causes: wrong battery voltage for charger, other charger also attached, resistive Battery high voltage E-0-0-1 battery. Possible solutions: Check the battery voltage and cable connections. Check the E-0-2-1 battery size and condition.
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Page 10: Parts
Service and Parts 3 Parts 3.1 Service Kits Part No. Part Name Appendix 131031 Service Contactor Kit 131032 Current Sensor Service Kit 131033 Service Fuse 131034 Service Main Harness 131035 Service INT Power Cables 131036 Service Kit BMS 131038 Service Gasket 131039 Service Passthru Power Jumper 131040... -
Page 11: Appendix
Service and Parts 4 Appendix Appendix A1: KIT SERVICE CONTACTOR Flux Power part number: 131031... -
Page 12: Appendix A2: Kit Service Current Sensor
Service and Parts Appendix A2: KIT SERVICE CURRENT SENSOR Flux Power part number: 131032... -
Page 13: Appendix A3: Kit Service Fuse
Service and Parts Appendix A3: KIT SERVICE FUSE Flux Power part number: 131033... -
Page 14: Appendix A4: Bms2 Kit Service Main Harness
Service and Parts Appendix A4: BMS2 KIT SERVICE MAIN HARNESS Flux Power part number: 131034... -
Page 15: Appendix A5: Kit Service Int Power Cables
Service and Parts Appendix A5: KIT SERVICE INT POWER CABLES Flux Power part number: 131035... -
Page 16: Appendix A6: Kit Service Bms Fx 100Ah
Service and Parts Appendix A6: KIT SERVICE BMS FX 100Ah Flux Power part number: 131036... -
Page 17: Appendix A7: Kit Service Gasket
Service and Parts Appendix A7: KIT SERVICE GASKET Flux Power part number: 131038... -
Page 18: Appendix A8: Kit Service Passthru Power Jumper
Service and Parts Appendix A8: KIT SERVICE PASSTHRU POWER JUMPER Flux Power part number: 131039... -
Page 19: Appendix A9: Kit Service Heater Pad
Service and Parts Appendix A9: KIT SERVICE HEATER PAD Flux Power part number: 131040... -
Page 20: Appendix A10: Assy, Can Connection Cable Dongle
Service and Parts Appendix A10: ASSY, CAN CONNECTION CABLE DONGLE Flux Power part number: 160001... -
Page 21: Appendix A11: Kit, Damaged Battery Shipping
Service and Parts Appendix A11: KIT, DAMAGED BATTERY SHIPPING Flux Power part number: 190025... -
Page 22: Appendix A-12: Assy, Can Connection Cable
Service and Parts Appendix A-12: ASSY, CAN CONNECTION CABLE Flux Power part number: 500040-02... -
Page 23: Appendix A-13: Bms2 Kit Service Led Board
Service and Parts Appendix A-13: BMS2 KIT SERVICE LED BOARD Flux Power part number: 131057... -
Page 24: Appendix A-14: Bms2 Kit Service Charger
Service and Parts Appendix A-14: BMS2 KIT SERVICE CHARGER Flux Power part number: 131064... -
Page 25: Flux Power Contact Details
Flux Power, Inc. All other brands and product names are trademarks or registered trademarks of their respective owners. This information is intended for the use of Flux Power customers only. Any other use without the express written consent of Flux Power, Inc. is strictly prohibited...