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Related Manuals for FLUX POWER GSE3
Summary of Contents for FLUX POWER GSE3
- Page 1 Installation Flux Power GSE3 Installation Guide WARNING – Risk of Fire – No User Serviceable Parts...
- Page 2 Installation 1 Deliverables Battery Power Cables QTY: 1 Qty: 1 External Harness (if applicable, varying connector and length) Telematics Box (if applicable) QTY: 1 QTY: 1 External CAN Harness (if applicable) QTY: 1...
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Page 3: Battery Installation
Installation 2 Battery Installation 2.1 Installing Battery into Truck 2.1.1 Lifting Points The battery has two lifting points on the front face and back to be used to lift and install the battery into the truck. A set of hooks with proper chains or lifting straps is recommended. - Page 4 Installation 2.1.2 Tugger Lift and align the battery into the truck’s battery compartment. Some trucks may have a top lid to cover the battery compartment. The power ON switch should be closest to the side of the driver. Tighten the truck gate and bumper if the battery compartment has adjustable stoppers present.
- Page 5 Installation 2.1.3 Belt Loader Lift and align the battery into the truck’s battery compartment. Some trucks may have a top lid to cover the battery compartment. The power ON switch should be closest to the side of the driver. Tighten the truck gate and bumper if the battery compartment has adjustable stoppers present.
- Page 6 Installation 2.1.4 Push-Back A push-back truck will require two batteries in parallel. The batteries will also be dropped into the truck on their side. The batteries do not have lifting points to properly lift them on their side for this orientation. Instead, the truck’s battery compartment may come with a sleeve that has lifting points of its own to remove or insert each battery.
- Page 7 Installation 2.2 Installing Power Cables 2.2.1 Power Connections Power connections can only be inserted into the same color and key receptacles. An orange insert will slide into an orange receptacle, and a black insert into a black receptacle. Align the keys of the insert to that of the receptacle to properly insert the connection.
- Page 8 Installation 3 External Accessories Installation 3.1 Telematics 3.1.1 Mounting Points Use the 4 holes on the side to mount the telematics box onto the truck by tapping into the truck frame; or use the 2 slots on the side to zip-tie the telematics box onto the truck frame. 3.1.2 Mounting Location Some battery compartments allow for the telematics box to be mounted on top of the battery without the battery...
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Page 9: Operation
Installation 3.2 12-pin External Harness 3.2.1 Mounting Points and Location The battery will have a 12-pin receptacle to the right of the power switch. There may be a rubber dust cap covering this receptacle. If an external harness is shipped with the order, then it will be plugged into this receptacle. If one is not present, then the rubber dust cap should remain on. - Page 10 Installation An external harness connection to the 12-pin communications port’s connection: Telematics harness connection is a 4-pin connection:...
- Page 11 Installation In a Trepel configuration both batteries need to communicate with one another. Harness 500670 will be shipped with these configurations. This harness will have four connections. The two plugs on this harness will connect to the battery’s 3-pin receptacle. The other 2 receptacle ends will be connected to the truck. If the truck only has one connection then leave the second receptacle unpopulated.
- Page 12 Flux Power, Inc. All other brands and product names are trademarks or registered trademarks of their respective owners. This information is intended for the use of Flux Power customers only. Any other use without the express written consent of Flux Power, Inc. is strictly prohibited...