Related Manuals for FLUX POWER S8
Summary of Contents for FLUX POWER S8
- Page 1 Service and Parts Flux Power S8 Service and Parts Manual WARNING – Risk of Fire – No User Serviceable Parts...
- Page 2 Service and Parts Safety Precautions The Flux Power Lithium-ion Battery is composed of lithium-ion cells and is classified as Class 9 miscellaneous hazardous material. Precautions to correctly handle the Flux Power lithium-ion battery include: • The battery shall only be handled by Flux Power authorized personnel familiar with handling, storing, and the installation of a lithium-ion battery.
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Page 3: Table Of Contents
Appendix A-4: Current Sensor Replacement Kit ................... 14 Appendix A-5: S8 BMS2 Kit Service Fuse .................... 15 Appendix A-6: S8 BMS2 Kit Service External Power Cables ..............16 Appendix A-7: S8 BMS2 Kit Service Main Harness ................17 Appendix A-8: S8 BMS2 Kit Service Power Inlet .................. 18 Appendix A-9: S8 BMS2 Kit Service LED Board ................... -
Page 4: Introduction
Service and Parts 1 Introduction The LiFT Pack S8 battery is a lithium-ion battery specialized for the material handling industry. This User Guide is intended to provide general information on how to service a Flux Power LiFT Pack S8. The Online Troubleshooting Guide for this battery is an online tool that further details every potential issue for the battery and details how to resolve them. -
Page 5: State Of Charge Gauge And Device Trouble Codes (Dtcs)
A single LED blinking indicates a Device Trouble Code (DTC). DTCs let the user or technician quickly assess why the battery is causing a disruption of operation. The following list details each DTC. Table 1: Situations where the Flux Power lithium battery will cut power and display a DTC Fault... -
Page 6: Temperature (Dtc 4)
2.3 Temperature (DTC 4) Flux Power lithium-ion batteries without the heater option have an operational ambient temperature range of 32°F to 131°F when discharging. The BMS2 will prevent operation outside these temperatures, but a heater option is available for cold storage and freezing weather applications. Batteries subjected to low temperatures (0°C / 32°F or lower) may experience decreased performance if not equipped with the heater option. -
Page 7: No Lights On Soc, No Power To Truck
22.4V, the contactor opens. A battery with an overall voltage of 20V or less is severely overdischarged. Recovering a battery from this state requires the following: • Computer with the proper Flux Power GUI. • Cables to properly connect a computer to the battery. -
Page 8: Charger Troubleshooting
The Online Troubleshooting Guide for this battery thoroughly describes how to carry out a recovery process for this battery. It also allows a user to order the required parts to recover the battery. That tool can be found on the Flux Power website. - Page 9 Service and Parts Table 2: Charger Error and Fault Codes Code Description Solution Possible causes: wrong battery voltage for charger, other charger also attached, resistive Battery high voltage E-0-0-1 battery. Possible solutions: Check the battery voltage and cable connections. Check the E-0-2-1 battery size and condition.
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Page 10: Parts
3 Parts 3.1 Service Kits Part No. Part Name Appendix 131004 Circuit Breaker Replacement Kit 131015 S8 Accessory Kit w/o PCAN Dongle 131015-001 S8 Accessory Kit including PCAN Dongle 131051 Current Sensor Replacement Kit 131052 Main Fuse Replacement Kit 131053... -
Page 11: Appendix
Service and Parts 4 Appendix Appendix A-1: Circuit Breaker Replacement Kit Flux Power part number: 131004... -
Page 12: Appendix A-2: S8 Accessory Kit W/O Pcan Dongle
Service and Parts Appendix A-2: S8 Accessory Kit w/o PCAN Dongle Flux Power part number: 131015... -
Page 13: Appendix A-3: S8 Accessory Kit Pcan Dongle Included
Service and Parts Appendix A-3: S8 Accessory Kit PCAN Dongle Included Flux Power part number: 131015-001... -
Page 14: Appendix A-4: Current Sensor Replacement Kit
Service and Parts Appendix A-4: Current Sensor Replacement Kit Flux Power part number: 131051... -
Page 15: Appendix A-5: S8 Bms2 Kit Service Fuse
Service and Parts Appendix A-5: S8 BMS2 Kit Service Fuse Flux Power part number: 131052... -
Page 16: Appendix A-6: S8 Bms2 Kit Service External Power Cables
Service and Parts Appendix A-6: S8 BMS2 Kit Service External Power Cables Flux Power part number: 131053... -
Page 17: Appendix A-7: S8 Bms2 Kit Service Main Harness
Service and Parts Appendix A-7: S8 BMS2 Kit Service Main Harness Flux Power part number: 131055... -
Page 18: Appendix A-8: S8 Bms2 Kit Service Power Inlet
Service and Parts Appendix A-8: S8 BMS2 Kit Service Power Inlet Flux Power part number: 131056... -
Page 19: Appendix A-9: S8 Bms2 Kit Service Led Board
Service and Parts Appendix A-9: S8 BMS2 Kit Service LED Board Flux Power part number: 131057... -
Page 20: Appendix A-11: S8 Bms2 Service Kit Bms Fx 100Ah
Service and Parts Appendix A-11: S8 BMS2 Service Kit BMS FX 100Ah Flux Power part number: 131061... -
Page 21: Appendix A-13: S8 Bms2 Cord Box Harness Replacement Kit
Service and Parts Appendix A-13: S8 BMS2 Cord Box Harness Replacement Kit Flux Power part number: 131063... -
Page 22: Appendix A-14: S8 Bms2 Kit Service Charger
Service and Parts Appendix A-14: S8 BMS2 Kit Service Charger Flux Power part number: 131064... -
Page 23: Appendix A-15: S8 Bms2 Kit Service Contactor
Service and Parts Appendix A-15: S8 BMS2 Kit Service Contactor Flux Power part number: 131002... -
Page 24: Appendix A-16: Gasket, Cord Box
Service and Parts Appendix A-16: Gasket, Cord Box Flux Power part number: 131066... -
Page 25: Appendix A-17: Assy, Cable, 24V Power Jumper
Service and Parts Appendix A-17: Assy, Cable, 24V Power Jumper Flux Power part number: 160004... -
Page 26: Appendix A-18: Assy, Can Connection Cable
Service and Parts Appendix A-18: Assy, CAN Connection Cable Flux Power part number: 500040... -
Page 27: Flux Power Contact Details
Flux Power, Inc. All other brands and product names are trademarks or registered trademarks of their respective owners. This information is intended for the use of Flux Power customers only. Any other use without the express written consent of Flux Power, Inc. is strictly prohibited...