FLUX POWER LiFT Pack M36 Service And Parts Manual

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Service and Parts
Flux Power LiFT Pack M36
Service and Parts Manual
WARNING – Risk of Fire – No User Serviceable Parts

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Summary of Contents for FLUX POWER LiFT Pack M36

  • Page 1 Service and Parts Flux Power LiFT Pack M36 Service and Parts Manual WARNING – Risk of Fire – No User Serviceable Parts...
  • Page 2 Service and Parts Safety Precautions The Flux Power Lithium-ion Battery is composed of lithium-ion cells and is classified as Class 9 miscellaneous hazardous material. Precautions to correctly handle the Flux Power Lithium-ion Battery include: • The battery shall only be handled by Flux Power authorized personnel familiar with handling, storing, and the installation of a lithium-ion battery.
  • Page 3: Table Of Contents

    Table of Contents Introduction .............................5 Basic Troubleshooting..........................5 Flux Power Battery Control of Hazardous Energy Procedure ............5 State of Charge (SOC) Gauge and Device Trouble Codes (DTCs) ..........6 Temperature (DTC 4) ........................7 No Lights on SOC Gauge and No Power to the Truck ..............7 Overdischarged ..........................8...
  • Page 4 Service and Parts Appendix A-14: Push Button ........................17 Appendix A-15: Push Button Contact Block ................... 17 Flux Power Contact Details ........................18...
  • Page 5: Introduction

    The LiFT Pack M36 is a lithium-ion battery specialized for the material handling industry. This User Guide is intended to provide basic information on how to service a Flux Power LiFT Pack M36 and its service kits. A more detailed and interactive troubleshooting process can be found in the Online Troubleshooting Guide that is accessible on the Flux Power website in the Product Support section.
  • Page 6: State Of Charge (Soc) Gauge And Device Trouble Codes (Dtcs)

    DTC is present then the SOC gauge will indicate so with a specific LED flashing. DTCs let the user or technician quickly assess why a battery may be disrupting operation. The following list details each DTC. Table 1: Situations where the Flux Power lithium battery will cut power and display a DTC. Fault...
  • Page 7: Temperature (Dtc 4)

    2.3 Temperature (DTC 4) Flux Power lithium batteries without the heater option have an operational ambient temperature range of -20°C / -4°F to 56 ̊ C / 133°F when discharging. The BMS2 will prevent operation outside these temperatures. Batteries subjected to low temperatures (0°C / 32°F or lower) may experience decreased performance.
  • Page 8: Overdischarged

    Flux Power LiFT Packs are completely sealed and require no watering. No electrolyte must be added and there is no danger of acid spills or explosive vapors during normal use. In addition, the Flux Power LiFT Pack M36 is designed to pass the UL 2580 standard.
  • Page 9: Heavy Water Spray

    Contact Flux Power Product Support if you need assistance. If you are unable to locate a lithium-ion recycler in your area, Flux Power agrees to take back any battery that is at its end of life (does condition matter?). 4.2 Re-Use There are options for re-use when an M-Series battery pack no longer holds enough charge, including: •...
  • Page 10: Warranty

    This guide is available on the Flux Power website at www.fluxpower.com. 6 Warranty Thank you for purchasing a Flux Power M-Series Lithium-ion Battery Pack. Please take a few moments to complete the registration form at https://www.fluxpower.com/warranty-registration. Your registration allows us to update you on product information.
  • Page 11: Appendix A-1: M36 Charge Port -01 Service Kit

    Service and Parts Appendix A-1: M36 Charge Port -01 Service Kit Appendix A-2: M36 Charge Port -03 Service Kit...
  • Page 12: Appendix A-3: M36 Charge Port -04 Service Kit

    Service and Parts Appendix A-3: M36 Charge Port -04 Service Kit Appendix A-4: Accessory Kit PCAN Dongle...
  • Page 13: Appendix A-5: Pcan Diagnostics Connection Cable

    Service and Parts Appendix A-5: PCAN Diagnostics Connection Cable Appendix A-6: M36 Discharge Contactor Service Kit...
  • Page 14: Appendix A-7: M36 Charge Contactor Service Kit

    Service and Parts Appendix A-7: M36 Charge Contactor Service Kit Appendix A-8: M36 BMS2.0 Service Kit...
  • Page 15: Appendix A-9: M36 Main Fuse Service Kit

    Service and Parts Appendix A-9: M36 Main Fuse Service Kit Appendix A-10: M36 Small Fuse Service Kit...
  • Page 16: Appendix A-11: M36 Dcdc Converter Kit

    Service and Parts Appendix A-11: M36 DCDC Converter Kit Appendix A-12: M36 Current Sensor Service Kit...
  • Page 17: Appendix A-13: M36 Communications Port

    Service and Parts Appendix A-13: M36 Communications Port Appendix A-14: Push Button Appendix A-15: Push Button Contact Block...
  • Page 18 Flux Power, Inc. All other brands and product names are trademarks or registered trademarks of their respective owners. This information is intended for the use of Flux Power customers only. Any other use without the express written consent of Flux Power, Inc. is strictly prohibited...

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