Samsung joule HHSM-G600005-1 Installation Manual
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Samsung joule HHSM-G600005-1 Installation Manual

Samsung joule HHSM-G600005-1 Installation Manual

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Generation 6 Samsung Heat Pump
& Kodiak Smart Pre Plumb Cylinder
Installation Manual
REGISTER THIS PRODUCT
ONLINE WITHIN 28 DAYS OF
COMMISSIONING
UNITED KINGDOM / IRELAND
JG-ASHP-012
https://register-products.joule.ie
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Summary of Contents for Samsung joule HHSM-G600005-1

  • Page 1 Generation 6 Samsung Heat Pump & Kodiak Smart Pre Plumb Cylinder Installation Manual REGISTER THIS PRODUCT ONLINE WITHIN 28 DAYS OF COMMISSIONING UNITED KINGDOM / IRELAND JG-ASHP-012 https://register-products.joule.ie...
  • Page 2 Heat Pump MUST BE COMPLETED AND Commissioning Sheet THEN REGISTERED ONLINE TO For Extended Warranty (7 Years) COMPLETE WARRANTY Company Name Home owner Company/Installer Address Address Installer Name Contact No. Email Contact Number Date Unit Email Installed Date Unit EHS Approved Commissioned Installer? Has customer training been...
  • Page 3 Heat Pump MUST BE COMPLETED AND Commissioning Sheet THEN REGISTERED ONLINE TO For Extended Warranty (7 Years) COMPLETE WARRANTY Heating Controls Ground Floor Heat Type of Control Serial Number Emitter Used Type of Control 1st Floor Heat Emitter Blending Valve Fitted Used Type of control i.e.
  • Page 4 Heat Pump MUST BE COMPLETED AND Commissioning Sheet THEN REGISTERED ONLINE TO For Extended Warranty (7 Years) COMPLETE WARRANTY Domestic Hot Water & Heat Pump Settings Menu Code Function Default Site Settings 3011 Domestic Hot water Tank Use(Hysteresis: Thermo Off) 3021 Max Temp.
  • Page 5 Cylinder Plumbing (Indoor Unit) Is the flow sensor correctly installed? Is Flow and Return pipe work connected the right way around? Is the heating expansion vessel correctly sized, secured and charged to correct pressure? (Not applicable for Kodiak Compact & Smart Plumb) Is the Potable expansion vessel secured and charged to the correct pressure? Are all pump valves and isolating valves fully open? Has system been completely flushed of air and charged to the correct operating pressure of 2 bar?

  • Page 6: Table Of Contents

    Electrical ..........23 Potable Pipework ........49 Commissioning ........50 Indoor Units Samsung Controller Product specifications ......25 Samsung Controller ........ 52 Pipe work ..........26 Detailed Schematics Smart Plumb Cylinder Smart Plumb Pre-plumbed Mechanical ..58 Smart Plumb Cylinder ......28 Smart Plumb Pre-plumbed Electrical ..
  • Page 7 Field Setting Parameters Field Setting Parameters ......64 Miscellaneous Fault Codes ..........65 Troubleshooting ........68 Control Kit EHS Mono-block Wiring ..69 Commissioning, Service & Maintenance Package ......70 Service to Validate Warranty ......71 Warranty ..........73 ERP Information ........77...
  • Page 8 Introduction These instructions have been prepared to ensure the Smartplumb, Kodiak Pre-Plumb, and Kodiak Compact cylinders, designed and constructed by Joule Group Limited, is installed, operated, and maintained efficiently and safely. This manual provides essential information regarding safe handling, installation, operation, and maintenance of the equipment and should be read in conjunction with the vendor manuals and other information that forms part of the Documentation Pack supplied with this equipment.
  • Page 9 Safety Information DANGER indicates a hazardous situation that will result in death or severe injury DANGER if the hazard situation is not prevented. WARNING indicates a hazardous situation that can result in death or severe WARNING injury if the hazard situation is not prevented. CAUTION indicates a hazardous situation that can result in minor or moderate CAUTION injury if the hazard situation is not prevented.
  • Page 10 Prior to starting any maintenance work, ensure the sourrounding is clear of all CAUTION unnecessary components, debris, trip hazards and people. Use authorised replacements parts, the use of unauthorised components could CAUTION cause injury or machine damage. All safety devices temporarily removed for set up, maintenance or repair CAUTION purposes must be refitted and checkec immadiently upon completion of the maintenance and repair work prior to operation.
  • Page 11 Conditions of Manufacture The following condition are required of the manufacturing process for compliance with the approval • It is the responsibility to ensure that all the equipment fitted is installed and commissioned in accordance with the O.E.M’s instructions and recommendations. •...

  • Page 12: Pre-Installation Notes

    If you need to adjust and touch the units, allow sufficient time for the unit to cool and be sure to wear protective gloves. In case of refrigerant leakage, try to avoid contact with the refrigerant because this could result in severe wounds. NO Pre Paid Meters are to be installed on a Samsung Air Source Heat Pump System...

  • Page 13: Main Components

    Main components Dimensions (Overall) (Unit : mm) HHSM-G600005-1 HHSM-G600008-1 HHSM-G600012-1 HHSM-G600016-1 12kW 16kW Dimensions (Water pipe) (Unit : mm) HHSM-G600005-1 HHSM-G600008-1 HHSM-G600012-1 HHSM-G600016-1 12kW 16kW...

  • Page 14: First Fix Notes

    Screened 0.75mm 2 core cable from outdoor unit to the indoor units MIM casing. • Screened 0.75mm 2 core cable from the indoor units MIM casing to samsung controller. • Power supply to outdoor unit to be terminated with IP67 isolator located next to the unit.
  • Page 15 All radiator zones to be controlled from 3rd party time clock and Thermostat; as per local building regulations. • The hot water control is managed through the Samsung controller. Hot water takes priority over heating above 0°C. • End user interacts with 3rd party controls only. It is the installers responsibility to ensure that attached designs are followed to achieve this or if a uniquely designed system is being installed the designer must allow for the 3rd party controls facility.

  • Page 16: Locating The Outdoor Unit

    Locating The Outdoor Unit Moving the outdoor unit • Select the moving route in advance. • Be sure that moving route is safe from weight of the outdoor unit. • Do not slant the product more than 30˚when carrying it. (do not lay the product down sideways) •...
  • Page 17 Locating The Outdoor Unit When the air outlet is opposite the wall. When the air outlet is towards the wall. 2,000 or mor e 300 or mor e 600 or mor e When 3 sides of the outdoor unit are blocked The upper part of the outdoor unit and the air by the wall.
  • Page 18 Locating The Outdoor Unit When Installing More Than 1 Outdoor Unit 300 or mor e 300 or mor e When the air outlet is toward the wall. When front and rear side of the outdoor unit is towards the wall. 300 or mo re 600 or mo re 600 or mor e...

  • Page 19: Installing The Unit

    Installing The Unit Installation Guidelines Make sure to follow below guides when installing at the seashore. Do not install the product in a place where it is directly exposed to sea water and sea breeze. • Make sure to install the product behind a structure (such as building) that can block see breeze •...
  • Page 20 copper pipe or connection pipe may corrode and refrigerant may leak. The place where there is a danger of existing combustible gas, carbon fiber or flammable dust. The place where thinner or gasoline is handled. • If the outdoor unit is installed at a height, ensure that its base is firmly fixed in position. •...
  • Page 21 Outdoor Unit Support (Ground) Outdoor Unit Support (Wall) • Ensure the wall will be able to suspend the weight of rack and outdoor unit. • Install the rack close to the column as much as possible. • Install proper grommet in order to reduce noise and residual vibration transferred by outdoor unit towards wall.

  • Page 22: Condensate Management

    Condensate Management When installing the outdoor unit, consider the direction of any strong wind. Strong wind can overturn the outdoor unit. If possible, position the unit so the wind direction is towards the side of the unit. blown air When the Air to Water Heat Pump is running in heating mode, ice can begin accumulate on the surface of the condenser.
  • Page 23 Condensate Management Air discharge side 13mm Drain plug x 1e a Drain cap x 3e a Prepare a water drainage channel around the foundation, to drain waste water from around the unit. If the water drainage of the unit is not easy, please build up the unit on a foundation of concrete blocks, etc.

  • Page 24: Outdoor Unit Pipe Work

    Outdoor Unit Pipe Work Freeze protection Freeze protection solutions must use propylene glycol with a toxicity rating of Class 1 Freezing Points of Propylene Glycol - Water Mixtures Percent Propylene Glycol [wt. %] Freezing Point [ °F ] Freezing Point [ °C ]...

  • Page 25: Piping Work

    Piping Work Setting capacity and pre-pressure of the expansion vessel When it is required to change the default precharge pressure of the expansion vessel(1 bar), keep in mind the following guidelines: • Use only dry nitrogen or air to set the expansion vessel pressure.
  • Page 26 Piping work Pipe work system volume Primary Pipework Volume (L) Flow & Return 18 20 22 24 26 28 30 32 34 36 38 40 Length (m) 28mm Qualpex 19 20 28mm Polypipe 19 20 26mm Alupex 32mm Alupex 19 20 21 40mm Alupex 21 22 24 26 27 29 31 33 34 22mm Copper...
  • Page 27 Piping work Flow sensor Supplied with the Pre Plumbed cylinder is a Flow Sensor and a Flow Meter. The Flow Sensor should be mounted within 2 M of the Control Kit. This lead can be extended, it is a 4 core cable, if you do extend ensure that the cores are not crossed. The sensor must be located indoors as it is only splash proof.

  • Page 28: Electrical

    Electrical Power Cable Specifications 1 phase Rated Voltage Range Outdoor unit Volts Min. Circuit Amps. Max. Fuse Amps. HHSM-G600005-1 220-240 16 A 20 A HHSM-G600008-1 220-240 22 A 27.5 A HHSM-G600012-1 220-240 28 A 35 A HHSM-G600016-1 220-240 32 A 40 A •...
  • Page 29 Electrical Wiring diagram of power cable When using ELB/ MCCB for 1 phase CAUTION! • You should connect the power cable into the power cable terminal and fasten it with a clamp. • To protect the product from water and possible shock, you should keep the power cable and the connection cord of the control kit and outdoor units within ducts.
  • Page 30 Electrical Wiring diagram of communication cable 1 phase...

  • Page 31: Product Specifications

    Product specifications Product compatibility HHSM HHSM HHSM- HHSM- -G600005-1 -G600008-1 G600012-1 G600016-1 12kW 16kW Capacity Kodiak Compact HUKC-G6210C-3C 210L COMPACT Smartplumb HUGH-G61860-3C SMARTPLUMB 180/60L HUGH-G62060-3C SMARTPLUMB 200/60L HUGH-G62590-3C SMARTPLUMB 250/90L HUGH-G64013-3C SMARTPLUMB 300/130L HUGH-G64013-3C SMARTPLUMB 400/130L...

  • Page 32: Pipe Work

    Pipe work SmartPlumb Pipework Reference Description H.P Flow H.P Return Heating Return Heating Flow Zone 1 Heating Flow Zone 2 Heating Expansion Vessel Connection Heating Safety Valve Outlet Hot Outlet Cold Inlet Balanced Cold Water Potable Expansion Vessel Connection Secondary Return Connection Tundish Upon filling and commissioning, ensure all connections are completely watertight.
  • Page 33 Pipe work Kodiak Compact Pipework Reference Description Value Heat Pump Flow 1 inch BSP D E F G H Heating Zone 3 3/4 inch BSP Heating Zone 2 3/4 inch BSP Heating Zone 1 3/4 inch BSP Hot Outlet 3/4 inch BSP Cold Inlet 3/4 inch BSP System Return...

  • Page 34: Smart Plumb Cylinder

    Smart Plumb Cylinder Product Schematics 180L/60L 200L/60L 250L/90L 300L/130L 400L/130L 1870 1980 1950 1850 2160 Right Side View Left Side View Front View Top View...

  • Page 35: Transporting The Unit

    Transporting the unit Transport and Handling The Smart Plumb unit is delivered fully packaged and fixed to a wooden pallet base. Care should be taken when transporting the cylinder unit ensuring that the casing is not damaged by impact. At least two people should lift the cylinder to prevent injuries. The cylinder must be stored in a dry area and must never be dropped during handling.

  • Page 36: Installing The Unit

    Installing the unit Moving the Indoor unit • Select the moving route in advance. • Be sure that moving route is safe from weight of the cylinder. Moving the Indoor unit with a fork lift. • Insert the fork into the wooden pallet at the bottom of the cylinder carefully.

  • Page 37: Electrical

    Single Phase 220-240V, 50Hz Single Phase 220-240V, 50Hz For simplicity Earth connections have not been shown. Description Item Codes Description Item Codes Samsung 30A ELCB HZC-0000A25-70 Wilo Primary Circulating Pump HZC-0000A25-60 SmartPlumb Tank HUGH-G6x0x0-xC Wilo Secondary Circulating Pump HZC-0000A25-60 Samsung MIM-E03CN/DN...
  • Page 38 Connect ‘Live’ and ‘Neutral’ power line with the terminals marked ‘L, N’ of the ELCB which is located inside the MIM casing. Connect the ‘Protective Earth’ line with the ‘Earth screw’ inside the MIM casing. The rear casing of the MIM is the termination point for all Protective Earth Connections. Please use earth termination points provided. Samsung MIM...
  • Page 39 Electrical Protective Earth All pre-installed components are earthed. The integrity of a protective earth system relies on its primary connection. It is the installers responsibility to ensure the rear of the MIM casing is earthed, therefore providing a protective earth connection to all system components. Connecting the communication cable The communication cable carries the signal between the outdoor unit and the MIM casing.
  • Page 40 Electrical Connecting External Controls Connection of external controls to the Smart Plumb unit are made directly to the ‘Joule Kodiak PCB’ which is located behind the top vanity panel, as detailed in the image shown on the right. There is a dedicated 230V AC supply to power the external controls. These terminals are labelled ‘External Controls Power’...
  • Page 41 Electrical Example External Controls The schematic below shows examples of different types of external controls and how they connect to the ‘Joule Kodiak PCB’. Joule E91 Room Thermostat RTP5 Room Thermostat EXTERNAL CONTROLS POWER Underfloor Heating Wiring Center Joule PCB 1) Underfloor Heating Wiring Center to be powered locallt via fused spur...

  • Page 42: Temperature & Pressure Relief Valve

    Temperature & Pressure Relief Valve Connect the tundish and route the discharge pipe which must be routed in accordance with Building Regulations - Part G3 of schedule 1. When operating normally water will not be discharged from the temperature and pressure relief valve. Water discharge from the temperature and pressure valve will only occur under fault conditions.

  • Page 43: Heating System Connection

    Heating System Connection Connecting To The Cylinder If plastic pipes are used, they must be approved temperature resistant to 95°C at a pressure of 10 bar. A thermostatic mixer should be installed in the system to prevent the risk of scalding. Heat Pump Primary Connections Connect the primary connections as shown below.

  • Page 44: Potable Pipework

    Potable Pipework Fitting the Inlet Control Group Excess pressure can lead to the cylinder bursting. The inlet control set supplied has an expansion relief valve with a 15mm connection to allow it to be connected to a tundish, this is pre-plumbed. Make sure that there is enough space for future maintenance and for connection of the discharge pipe for the expansion relief valve.

  • Page 45: Commissioning

    Potable Pipework Secondary Circulation On larger installations long pipe runs to draw-off points can cause significant volumes of water to be drawn off before an acceptable temperature can be reached. Secondary pumped circulation using a stainless steel or a bronze pump and combined with effective time and temperature controls can overcome this problem. Where secondary return circulation is required the pipework should be run in 15mm pipe and the pipework must be insulated to prevent excessive heat loss, leading to high running costs.
  • Page 47 Kodiak Smart Plumb Cylinder Product components Standard Cylinder 150L 170L 200L 250L 300L 400L 500L 1150.00 1270.00 1661.00 1890.00 530.00 710.00 208.00 Slimline Cyldiner Solar Cyldiner 150L 170L 200L 200L 250L 300L 1390.00 1550.00 1840.00 1450.00 1765.00 1605.00 475.00 530.00 600.00 208.00 208.00...

  • Page 48: Transporting The Unit

    Transporting the unit Transport and Handling The Smart Plumb unit is delivered fully packaged and fixed to a wooden pallet base. Care should be taken when transporting the cylinder unit ensuring that the casing is not damaged by impact. At least two people should lift the cylinder to prevent injuries. The cylinder must be stored in a dry area and must never be dropped during handling.

  • Page 49: Installing The Unit

    Installing the unit Moving the Indoor unit • Select the moving route in advance. • Be sure that moving route is safe from weight of the cylinder. Moving the Indoor unit with a fork lift • Insert the fork into the wooden pallet at the bottom of the cylinder carefully.
  • Page 50 On removal of cover disengage the earth connection tab. Remove the cover be removing the 2 No. M4 screws of the front cover. On removal disengage the earth connection tab. Be aware Samsung controller cable and disconnect if required With front cover now removed full access can be gained to the electrical components of the system.

  • Page 51: Electrical

    Electrical System Overview For simplicity Earth connections have not been shown. Description Item Codes Description Item Codes Samsung 30A ELCB HZC-0000A25-70 Wilo Primary Circulating Pump HZC-0000A25-60 SmartPlumb Tank HUGH-G6x0x0-xC P2 Wilo Secondary Circulating Pump HZC-0000A25-60 Samsung Flow Sensor HZC-0000A25-70 DHW - 2 Port Zone Valve...
  • Page 52 Electrical SmartPlumb Power Supply Power Cable MAX. Length Type GL Power Indoor Unit Load Supply mm2 wires 4.0 / 3 <10m Booster Heater (3kw) 6.0 / 3 10m<L20m 1Ø, 220- MIM-E03(CN/DN) 240Vac, 50Hz 6.0 / 3 <10m Booster Heater (~3kw) + Backup Heater (~3kw) 8.0 / 3 10m<L20m...
  • Page 53 Electrical Protective Earth All pre-installed components are earthed. The integrity of a protective earth system relies on its primary connection. It is the installers responsibility to ensure the rear of the Kodiak cover is earthed, therefore providing a protective earth connection to all system components. Kodiak Kodiak Plate Cover Earth...
  • Page 54 Electrical Connecting External Controls Connection of external controls to the Smart Plumb unit are made directly to the ‘Joule Kodiak PCB’ which is located behind the top vanity panel, as detailed in the image shown on the right. There is a dedicated 230V AC supply to power the external controls. These terminals are labelled ‘External Controls Power’...
  • Page 55 Electrical Example External Controls The schematic below shows examples of different types of external controls and how they connect to the ‘Joule Kodiak PCB’. Joule E91 Room Thermostat RTP5 Room Thermostat EXTERNAL CONTROLS POWER Joule PCB Power Supply 1) Underfloor Heating Wiring Center to be powered locally via fused spur 2) For simplicity Earth connections have not been shown.

  • Page 56: Temperature & Pressure Relief Valve

    Temperature & Pressure Relief Valve Connect the tundish and route the discharge pipe which must be routed in accordance with Building Regula- tions - Part G3 of schedule 1. When operating normally water will not be discharged from the temperature and pressure relief valve. Water discharge from the temperature and pressure valve will only occur under fault conditions.

  • Page 57: Heating System Connection

    Heating System Connection Connecting To The Cylinder If plastic pipes are used, they must be approved temperature resistant to 95°C at a pressure of 10 bar. A thermostatic mixer should be installed in the system to prevent the risk of scalding. Heat Pump Primary Connections Connect the primary connections as shown below.

  • Page 58: Potable Pipework

    Potable Pipework Fitting the Inlet Control Group Excess pressure can lead to the cylinder bursting. The inlet control set supplied has an expansion relief valve with a 15mm connection to allow it to be connected to a tundish, this is pre-plumbed. Make sure that there is enough space for future maintenance and for connection of the discharge pipe for the expansion relief valve.

  • Page 59: Commissioning

    Potable Pipework Secondary Circulation On larger installations long pipe runs to draw-off points can cause significant volumes of water to bedrawn off before an acceptable temperature can be reached. Secondary pumped circulation using a stainless steel or a bronze pump and combined with effective time and temperature controls can overcome this problem.
  • Page 60 Heating System Filling the heating System The zone valves incorporated do not have a manual lever so they cannot be opened manually. The valves will remain in the last known state when power to the unit is disconnected. For this reason it is important to know if power has been applied to the unit as this will determine if the valves have remained open or have closed.
  • Page 61 Heating System 2. After the Heat Pump has been Powered On The Pre-plumb cylinders (Kodiak) are delivered with ALL heating and hot water zone valves OPEN so if the system is being filling AFTER the Heat Pump has been powered On, the heating and hot water zone valves WILL need to be opened.
  • Page 62 8B. Once highlighted push the power button and DHW should display. 8C. Once complete push to return to front Screen 8D. DHW is now active. Flush the DHW coil for approximately 15 minutes. Turn Off the DHW setting and create a Heat Demand (by turning On all room thermostats).
  • Page 63 Heating Systems Setting the primary flow rate In order to operate the heat pump efficiently the below flow rates are recommended. The circulation pumps on the primary circuit system are recommended to be set in order for the unit to perform correctly. 5 kW 8 kW 12 kW...
  • Page 64 Remove the PCB Mounting Plate from the Fixing Jig by removing the 4 No. M4 screws ( 2 No. above Samsung PCB and 2 No. between the Samsung and Joule PCB ). Note: Beware of cables connected...
  • Page 65 Accessing the manifold With the PCB Mounting Plate hooks on the left hand side of the plate hang the plate in the Fixing Jig holes as shown in the image. The brass manifold is now accessible. With access to the brass manifold all motor heads can be removed with disengaging the circlip as shown in the image.
  • Page 66 Flow Sensor DANGER: Danger to life through electric shock! Before carrying out any work on electrical components, isolate them from the power supply (230 V AC) (fuse, circuit breaker) and secure against unintentional Removing the Cover Remove the cover by removing the 2 No.
  • Page 67 Removing the Flow Sensor Once the nuts are free from the Flow Sensor threads the flow sensor can be taken out as shown in image. On replacing the flow sensor make sure the direction of flow is correct.
  • Page 68 Parts List...
  • Page 69 Parts List...
  • Page 70 Parts List Item Legend Item No. Part No. Description HZHP-KDK-00COV Project Kodiak: Cover MONO CONTROL CENTRE GEN6 HZSMC-G600000J (UNCASED) - Controller HMU-MS-M04X12N M4 x 12mm Machine Screw NYLON HZSMC-G600000J Mono Control Centre Gen6 (RAW) HZ-RS25-41-219 Rubber Grommet Cable Entry HMU-MS-M04X012 M4 x 12mm Machine Screw HZHP-KDK-00PLT Project Kodiak: Plate...
  • Page 71 Maintenance General Servicing should only be carried out by competent installers and any spare parts must be purchased from Joule Water drained off may be very hot! Draining Switch the electrical power off (important to avoid damage to element). Isolate the power supply to the unit. Turn off the cold water supply valve.
  • Page 74 Kodiak Compact Product Schematics Right Side View Left Side View Front View 50mm 1900mm 695mm 695mm 595mm 675mm 65mm 65mm 65mm Top View 70mm 65mm 65mm 70mm 675mm 595mm...
  • Page 75 Transporting the unit Transport and Handling The Kodiak Compact unit is delivered fully packaged and fixed to a wooden pallet base. Care should be taken when transporting the unit ensuring that the casing is not damaged by impact. At least two people should lift the unit to prevent injuries. The unit must be stored in a dry area and must never be dropped during handling.
  • Page 76 Installing the unit Installation space • Ensure to leave the appropriate space as indicated in the drawing. • Installation site should be secured with adequate ventilation so that the components of indoor unit will not be damaged from overheating. Moving the unit with a fork lift. •...
  • Page 77 Single Phase 220-240V, 50Hz Single Phase 220-240V, 50Hz For simplicity Earth connections have not been shown. Description Item Codes Description Item Codes Samsung 30A ELCB HZC-0000A25-70 Wilo Primary Circulating Pump HZC-0000A25-60 Kodiak Compact HUKC-G6210C-3C Wilo Secondary Circulating Pump HZC-0000A25-60 Samsung MIM-E03CN/DN...
  • Page 78 Connect the ‘Protective Earth’ line with the ‘Earth screw’ inside the units electrical enclosure. The rear casing of the units electrical enclosure is the termination point for all Protective Earth Connections. Please use earth termination points provided. Samsung MIM...
  • Page 79 Electrical Protective Earth All pre-installed components are earthed. The integrity of a protective earth system relies on its primary connection. It is the installers responsibility to ensure the rear of the units electrical enclosure casing is earthed, therefore providing a protective earth connection to all system components. Connecting the communication cable The communication cable is the signal between the outdoor unit and the MIM casing.
  • Page 80 Temperature & Pressure Relief Valve Temperature & Pressure Relief Valve Pipework Before placing the Kodiak Compact unit into position take note of the temperature and pressure relief discharge pipe route options. There are left and right points on the Kodiak Compact unit to exit the relief pipework. To access and connect the pipe work follow guidelines listed below.
  • Page 81 Temperature & Pressure Relief Valve Examples of Discharge Arrangements Left Side Pipe Exit Right Side Pipe Exit Front View Side View Front View Side View Waterway Schematic...
  • Page 82 Heating System Connection Heat Pump Primary Connections Connect the primary connections as shown below. The direction of flow is indicated by the arrows in the diagram below. In the Kodiak Compact the primary circulating pumps are pre-fitted along with the hot water motorised valves.
  • Page 83 Potable Pipework Fitting the Inlet Control Group Excess pressure can lead to the cylinder bursting. The inlet control set supplied has an expansion relief valve with a 15mm connection to allow it to be connected to a tundish, this is pre-plumbed. Make sure that there is enough space for future maintenance and for connection of the discharge pipe for the expansion relief valve.
  • Page 84 Hot Water Outlet Run the first part of the hot water distribution pipework in 22mm. This can be reduced to 15mm and 10mm as appropriate for the type of tap etc. Your aim should be to reduce the volume of the hot draw-off pipework to a practical minimum so that the time taken for the hot water is as quick as possible.
  • Page 85 Maintenance General Servicing should only be carried out by competent installers and any spare parts must be purchased from Joule Never bypass any safety devices or operate the unit without being fully operational. Draining Switch the electrical power off (important to avoid damage to element). Isolate the power supply to the unit. Turn off the cold water supply valve.

  • Page 86: Samsung Controller

    Samsung Controller Overview of the Samsung Initial Start Up Controller Initial Start Up Please refer to controller symbols and button functions on pages shown on the left for further guidance on the heat pump controls. Ensure that both the outdoor and indoor units are correctly wired and plumbed prior to turning on.
  • Page 87 Setting up the controller and Select daily schedule using up and down the time arrows, push right arrow to enter Select type of schedule using up and down Push the Gear Icon arrows, change from quiet to DHW Use the Arrows to highlight option and push Push right arrow to select either Off, or what the right arrow power mode you wish for the DHW mode...
  • Page 88 Self-Test Mode To access the Self-test mode, you must enter the Service Menu. Field setting values Enter Service mode Use down arrow to highlight field setting value Push right arrow to enter Use up and down arrows to select sub menu required.
  • Page 89 Set 3083 to 3 kw. should be set for Standard. Now use the to return to the front Use up and down to select Standard and screen. push OK. Use the to enter user menu, and use the Once complete push to return to front arrows to highlight “Energy”...
  • Page 90 Setting Quite Mode Manually Select add a schedule Push the Gear Icon to enter the menu Quite mode can then be turned on or off manually by selecting the ‘Quiet’ icon if quiet mode is turned on manually, the output of the heat pump will be reduced.
  • Page 91 How to read water flow rate Enter Service mode Use the arrows to move to ‘Indoor Zone Option’ Press the right arrow button Use the down arrow to find ‘Indoor Zone Status Information’ Press the right arrow button Use the down arrow to navigate to the ‘Flow Sensor’...

  • Page 92: Smart Plumb Pre-Plumbed Mechanical

    Smart Plumb Pre-plumbed Mechanical Diagram...

  • Page 93: Smart Plumb Pre-Plumbed Electrical

    Smart Plumb Pre-plumbed Electrical Diagram...
  • Page 94 Kodiak Compact Installation Mechanical Diagram...
  • Page 95 Kodiak Compact Installation Electrical Diagram...

  • Page 96: Unplumbed Installation Mechanical

    Unplumbed Installation Mechanical Diagram...

  • Page 97: Unplumbed Installation Electrical

    Unplumbed Installation Electrical Diagram...

  • Page 98: Field Setting Parameters

    If you set a field setting and go back to check it, it will not have changed. The field setting does not get written to th PCB unless you push Ok after changing it. Samsung Gen 6 Monobloc #FSV REVIEW - 26th May 2021 Applicable Products: SmartPlumb, Kodiak Compact, Standard & Slimline PrePlumb.
  • Page 99 Field Setting Parameters Field Setting Parameters For Smart Plumb Cylinder and SmartPlumb Compact Units - 2 & 3 Zone If you set a field setting and go back to check it, it will not have changed. The field setting does not get written to th PCB unless you push Ok after changing it. Field Setting Set To Description...
  • Page 100 Field Setting Parameters Field Setting Parameters For Unplumbed Cylinder Units If you set a field setting and go back to check it, it will not have changed. The field setting does not get written to the PCB unless you push SET after changing it. Field Set To Description...

  • Page 101: Fault Codes

    Fault Codes Error Contents Measure Product op. in Error Type Code error condition Outdoor unit / Comp. / Ind. unit Indoor unit communication Check the communication cable of indoor unit. Operation off Communication error Check the DC output voltage at the communica- error tion terminal.
  • Page 102 Fault Codes Error Contents Measure Product op. in Error Type Code error condition Outdoor unit / Comp. / Ind. unit Heating operation blocked Check the operation setting state Operation off Self diagnostic error Check temperature sensor Outdoor fan 1 error Check input power connection status Operation off Self diagnostic error...
  • Page 103 Fault Codes Error Contents Measure Product op. in Error Type Code error condition Outdoor unit / Comp. / Ind. unit Outdoor fan 2 error Check th einput power connection status Operation off Self diagnostic error Check the connection status of the motor and the outdoor unit PCB Check the indoor/outdoor unit fuse Gas leak error...

  • Page 104: Troubleshooting

    DPM) (This error doesn’t occur in EMF 150-AM) E911 Emergency stop Ensure flow sensor is fitted onto pipework and connected to Samsung PCB. Ensure flow rate is above 16 litres per minute. Ensure all air is removed from system.

  • Page 105: Control Kit Ehs Mono-Block Wiring

    Switch Live back from Time Clock for Heating Zone 1 230V AC Live Input Switch Live back from Time Clock for Heating Zone 2 Comms Communication to ODU Comms Communication to ODU 12Vdc Output Ground Samsung Controller Samsung Controller Earths Connected to Earth Bar...

  • Page 106: Commissioning, Service & Maintenance Package

    From as little as £480 Inc VAT (Only applicable to UK) Annual Servicing All Samsung Air Source Heat Pumps supplied by Joule must be serviced annually to validate the product warranty under the terms of the EUW agreement. Items that must be inspected annually to validate the warranty include, •...

  • Page 107: Service To Validate Warranty

    City: Country: Post Code: Email: Outdoor Unit Model: Serial No: Engineer Name: Company: Telephone: Email: Samsung certified Course year? Service Engineer? Outdoor Unit Description Comment Outdoor unit Check for undue noise and vibration Casings and panels Inspect for damage and clean (ph. neutral...
  • Page 108 Service to Validate Warranty Indoor terminals Inspect wiring connections and tighten all terminals System Description Comment Wet circuit Check pipe work insulation, repair as required Wet circuit Clean strainers Wet circuit Remove any trapped air in the system Wet circuit Check / Charge expansion vessel Wet circuit Check system water pressure is within...

  • Page 109: Warranty

    The 7 Year Extended Warranty is not transferable and no alternative will be offered. Statement For Samsung This offer only applies to the purchase of a new (not second-hand) Samsung air conditioning Product which is sold in the UK or ROI after 1st May 2016...
  • Page 110 Warranty Extent Of Warranty During the extended warranty period Samsung continues to warrant that the Samsung Product shall be free from defects in materials and workmanship. If the relevant product does not function as warranted, against defective materials or workmanship, you should contact the Joule technical department or your local sales representative.
  • Page 111 Samsung is not responsible for paying any travel or delivery costs where the product is located outside the UK or ROI. Services performed by Samsung in rectifying damage or defect caused as a result of any excluded conditions shall be subject to additional charges for labour, transportation and parts.
  • Page 112 Promotion. Promoter: Samsung Electronics (UK) Ltd, Samsung House, 1000 Hillswood Drive, Chertsey, Surrey, KT16 0PS. (Please do not send any Warranty applications to this address - they will not be registered for...

  • Page 113: Erp Information

    ERP Information...
  • Page 114 ERP Information...
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  • Page 125 ERP Information...
  • Page 126 JOULE IE JOULE UK Unit 407 NW Business Park, Unit 1 & Unit 3, Cappagh Road,Ballycoolin, Leftfield Park, Park Road, West Yorkshire, Blanchardstown, Dublin WF8 4PS, United Kingdom +353 (1) 623 7080 +44 (0) 330 808 8488 +353 (1) 626 9337 +44 (0) 1513 568 336 mail info@joule.ie...

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