Samsung AM160FNBFEB/EU Training Manual For Installation, Service

Samsung AM160FNBFEB/EU Training Manual For Installation, Service

New dvm hydro unit 5/10/16hp; ht 5/8 hp
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New DVM Hydro Unit
New DVM Hydro Unit (HT/HE) Model
(HT/HE) Model
5/10/16Hp (HE)
5/8Hp (HT)
MODEL : AM160FNBFEB/EU, AM160FNBFGB/EU, AM250FNBFEB/EU, AM250FNBFGB/EU
AM160FNBDEH/EU, AM320FNBDEH/EU, AM500FNBDEH/EU

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Summary of Contents for Samsung AM160FNBFEB/EU

  • Page 1 New DVM Hydro Unit New DVM Hydro Unit (HT/HE) Model (HT/HE) Model 5/10/16Hp (HE) 5/8Hp (HT) MODEL : AM160FNBFEB/EU, AM160FNBFGB/EU, AM250FNBFEB/EU, AM250FNBFGB/EU AM160FNBDEH/EU, AM320FNBDEH/EU, AM500FNBDEH/EU...
  • Page 2 Product Overview and Features Product Overview and Features Product Structure Product Structure New Features New Features Disassembly and Reassembly Disassembly and Reassembly Planar Figure and Parts List Planar Figure and Parts List Planar Figure and Parts List Planar Figure and Parts List Installation and Service Precautions Installation and Service Precautions Circuits...
  • Page 3: Product Overview And Features

    1. Product Overview and Features 1. Product Overview and Features Low temp. Heating/ Hot water supply Solution Efficient solution Low temp. Heating/ Hot water supply Solution l S l ti Efficient solution...
  • Page 4: Various Applications

    1. Product Overview and Features 1. Product Overview and Features Various Applications  Various Outdoor Unit Combination ( DVM S, DVM S HR, DVM Water ) Outdoor Side Water Solution Load Side  AHU (Water coil)  DVM S  DVM S HR ...
  • Page 5 1. Product Overview and Features 1. Product Overview and Features ■ S ■ Specifications Comparison Specification Company X SAMSUNG Company M LRD- LRD- PWFY-P100V PWFY-P200 AM160FN AM320FN AM500FN L3200A L5200A M-E-AU VM-E-AU BDEH BDEH BDEH 12.5 31.5 50.4 Heating capacity [kW] 46.4...
  • Page 6 1. Product Overview and Features 1. Product Overview and Features The competitor comparison 25kW capacity lineup superiority The competitor comparison 25kW capacity lineup superiority ■ Specifications Comparison : ■ Specifications Comparison : Company D SAMSUNG Company X Company M (AM160/250FNBFEB (EKHBRD011~ (ARNH08GK3A2) (PWFY-P100VM-E-BU)
  • Page 7 1. Product Overview and Features 1. Product Overview and Features ■ Operating Range - Hydro unit...
  • Page 8 ■ Operating Range - Hydro unit HT Continuous cooling operation possible Continuous cooling operation possible, Ta[℃ DB] with connecting to HR LWT[℃] ❈ Ta : Ambient temperature LWT : Leaving water temperature...
  • Page 9: Product Structure

    2. Product Structure 2. Product Structure Parts Layout Dimensions 626mm 330mm 520mm Ⅰ One hole for each of the power cord and the communication cable and a knock- out hole for external cabling Ⅱ Designed as a Cabinet NCT. For consistence appearance, die cast parts adopted for Cabi -RH/LF. Ⅲ...
  • Page 10 2. Product Structure 2. Product Structure Dimension Parts Layout MAIN PBA (NASA Protocol) CONTROL KIT INV PBA ASSY TUBE PARTS : * NEW PARTS : R410A Control EEV R134a Low pressure sensor ASSY CABI PARTS ASSY CABI PARTS 1210mm ASSY COND / EVAP PARTS ASSY FAN PARTS 330mm 518mm...
  • Page 11 2. Product Structure 2. Product Structure ▣ ▣ Assembly Assembly procedures procedures(5/10/16HP) (5/10/16HP) [Step 1]: Assembly ASS'Y [Step 2]: Assembly ASS'Y [Step 3]: Assembly ASS'Y CABI BASE COND. RH/LT. [Step 5]: Assembly ASS'Y CABI [Step 6]: Assembly ASS'Y CABI [Step 4]: Assembly ASS'Y CONTROL FRONT/BACK.
  • Page 12 2. Product Structure 2. Product Structure ▣ ▣ Assembly Assembly procedures procedures(5/10/16HP) (5/10/16HP) [Step 1]: Assembly ASS'Y [Step 2]: Assembly ASS'Y [Step 3]:Assembly ASS'Y [Step 4]: Assembly COMP COMP. TUBE Parts. FELT and SUB MATERIAL. COND/EVAP. [Step 5]: Assembly [Step 6]: Assembly [Step 7]: Assembly [Step 8]: Packing CABINET(1)
  • Page 13 2. Product Structure 2. Product Structure...
  • Page 14 2. Product Structure 2. Product Structure (DVM Hydro Unit HT) (DVM Hydro Unit HT)
  • Page 15 2. Product Structure 2. Product Structure CYCLE DIAGRAM – 5/10/16HP Symbol Symbol Description Description Symbol Symbol Description Description EVA In Defrost BP Valve EVA Out Check Valve Water In Water Out Ref Gas Ref. Gas Water Out Flow Switch Water In Ref.
  • Page 16 2. Product Structure 2. Product Structure CYCLE DIAGRAM – DVM Hydro Unit HT (5/8 Hp) Name T_EO Inveter Compressor PHE1 Plate Heat Excanger(R134a/water) PHE2 Plate Heat Excanger(R134a/R410a) PHE 2 E_EV Accumulator High Pressure Sensor T_EI T_CO Low Pressure Sensor M i EEV (R134 ) Main EEV (R134a) E_EV EVI EEV (R410a)
  • Page 17 2. Product Structure 2. Product Structure CYCLE DIAGRAM – DVM HT Controller Base Controller Base COM 2 DVM ECO NASA PBA DVM ECO NASA PBA Controller Base DVM S NASA PBA DVM LT Control kit DVM LT Control kit COM 1 COM 3 Tair Ref.
  • Page 18 2. Product Structure 2. Product Structure Plate Heat Exchanger <Structure and mechanism> - Consists of multiple, stacked metal plates - Filler metal (copper) is attached onto the contacting part of the plate in a high-temperature vacuum chamber. - A liquid transfers heat passing through the plates by transferring heat A li between it and another liquid.
  • Page 19: Temperature Sensor

    2. Product Structure 2. Product Structure Indoor EEV <Type> EDM type (The motor and needle parts are separated.) EDM type (The motor and needle parts are separated.) <Function> Expands the high-pressure liquid refrigerant in the outdoor unit to a low temperature, low pressure liquid-gas state through a wire drawing effect and sends it to the indoor heat exchanger when cooling operation is in progress and it throttles the amount of refrigerant to keep the degree of superheat of the...
  • Page 20: Flow Switch

    2. Product Structure 2. Product Structure Flow Switch <Function> Detects the flow of fluid in the pipe and opens and closes the valve Detects the flow of fluid in the pipe and opens and closes the valve. Delivers pipe clogging or water low information to the controller to prevent secondary damage to the pump or the system.
  • Page 21: New Features

    3. New Features 3. New Features Major changes DVM Air Conditioner Indoor Item DVM Hydro Unit Unit - No fan nor motor. - Inlet and outlet water temperature sensor added. Cycle - Refrigerant bypass circuit added. - Built-in flow switch. Heat Heat Fin &...
  • Page 22 3. New Features 3. New Features Major changes Major changes – DVM Hydro Unit HT DVM Hydro Unit HT Item EHS HT DVM HT Cycle ② ② Name Inveter Compressor PHE1 Plate Heat Excanger(R134a/water) PHE2 Plate Heat Excanger(R134a/R410a) ③ Accumulator High Pressure Sensor Low Pressure Sensor ①...
  • Page 23: Disassembly And Reassembly

    4. Disassembly and Reassembly 4. Disassembly and Reassembly...
  • Page 24 4. Disassembly and Reassembly 4. Disassembly and Reassembly...
  • Page 25 4. Disassembly and Reassembly 4. Disassembly and Reassembly...
  • Page 26 4. Disassembly and Reassembly 4. Disassembly and Reassembly...
  • Page 27 4. Disassembly and Reassembly 4. Disassembly and Reassembly...
  • Page 28 5. Planar Figure and Parts List 5. Planar Figure and Parts List Parts List...
  • Page 29 5. Planar Figure and Parts List 5. Planar Figure and Parts List Parts List...
  • Page 30 5. Planar Figure and Parts List 5. Planar Figure and Parts List Parts List...
  • Page 31 5. Planar Figure and Parts List 5. Planar Figure and Parts List ■ ■ DVM Hydro Unit HT 5/8Hp DVM Hydro Unit HT 5/8Hp...
  • Page 32 6. Installation and Service Precautions 6. Installation and Service Precautions DVM HT/HE INSTALL MANUAL...
  • Page 34 6. Installation and Service Precautions 6. Installation and Service Precautions...
  • Page 35 6. Installation and Service Precautions 6. Installation and Service Precautions...
  • Page 37 6. Installation and Service Precautions 6. Installation and Service Precautions...
  • Page 38 6. Installation and Service Precautions 6. Installation and Service Precautions...
  • Page 39 6. Installation and Service Precautions 6. Installation and Service Precautions...
  • Page 40 6. Installation and Service Precautions 6. Installation and Service Precautions - If you do not perform nitrogen flushing when welding the pipes, oxide may form inside the pipes and cause damage to parts such as the compressor and valves. - Adjust the flow rate of the nitrogen flushing with a pressure regulator to maintain 0.05m3/h or less.
  • Page 41: Installation Checklist

    Installation Checklist Installation Checklist Category Check Item Detailed Contents Check Result Specifications Is the minimum distance from the hydro unit kept? Front side: 60 cm Installation / Back side: 10 cm Yes ( ) , No ( The minimum distance for service should be kept. service space Left side: 30 cm Right side: 40 cm...
  • Page 42 Installation Checklist Installation Checklist Category Check Item Detailed Contents Check Result Specifications Mesh size ) mesh 50 mesh or higher should be used. Strainer Is the strainer installed in the proper location and Yes ( ) , No ( Install the strainer at the inlet of the hydro unit. direction? Air vent Is the air vent installed at the top of the pipe?
  • Page 43 7. Circuits 7. Circuits Power supply and communication cable configuration ■ Hydro Unit ■ Hydro Unit HT Connecting power and communication cable Communication Terminal block Power Terminal block...
  • Page 44 7. Circuits 7. Circuits Single-phase power ■ ■ DVM Hydro Unit DVM Hydro Unit DC power Communication Signal EEPROM: SUB PBA (Saving model option and MAIN MICOM address) 220V Power EMI FILTER EMI FILTER Power WATER IN, OUT Sensor SMPS Sensor EVA IN, OUT Sensor T/B Temperature Fuse...
  • Page 45 7. Circuits 7. Circuits ■ ■ DVM Hydro Unit HT DVM Hydro Unit HT Detection ZCP Water pump, External EVA, WATER Temperature contactor Temp. Sensor detection circuit Detection circuit NASA Communication Detection circuit NASA Communication Detection circuit NASA Communication Detection circuit T/B Temp.
  • Page 46 7. Circuits 7. Circuits ■ Control Box Parts Layout Picture of Drawing of C-BOX C-BOX...
  • Page 47 7. Circuits 7. Circuits ■ Hydro Unit HT Control Box Inner Parts Layout Picture of C-BOX Drawing of C-BOX 회로도_Single 회로도_3 phase...
  • Page 48 7. Circuits 7. Circuits ■ R ■ Removable EEPROM bl EEPROM EEPROM EEPROM SUB PBA ● For easier service, EEPROM has been designed as a SUB PBA. : Since the remote control option information is saved in the EEPROM, the option information does not need to be inputed again when replacing the board when replacing the board.
  • Page 49 7. Circuits 7. Circuits ■ R ■ Removable 4WIRE COMM PBA bl 4WIRE COMM PBA 4WIRE COMM SUB PBA ● PBA for communication with the wired remote control (4 wire) : While the previous DVM indoor unit had built-in wired remote control communication circuit on the main PBA, the new circuit is designed as a sub PBA in the DVM hydro unit extending functionality.
  • Page 50 7. Circuits 7. Circuits ■ Connecting External Contacts ■ Hydro Unit ■ Hydro Unit HT...
  • Page 51 7. Circuits 7. Circuits Connecting External Contacts...
  • Page 52 7. Circuits 7. Circuits Connecting External Contacts...
  • Page 53 7. Circuits 7. Circuits ■ W t ■ Water Pump and Booster Heater Connections Water pump Booster heater ● A dry contact type and a connection with an external power ● A dry contact type and the connection with an external power source is necessary.
  • Page 54 7. Circuits 7. Circuits ■ 3 ■ 3-way and 2-way valve Connections 2-way valve 3-way valve ● A wet contact type and the PBA provides the power. ● A wet contact type and the PBA provides the power. :Supports AC 220V of 0.5A or less. : Supports AC 220V of 0.5A or less.
  • Page 55 7. Circuits 7. Circuits ■ Th ■ Thermostat and Solar Pump d S l Solar Pump Thermostat ● Either type (AC230V, AC24V) can be used as a Thermostat. : When installing the unit, only one type of the thermostat should ●...
  • Page 56 7. Circuits 7. Circuits ■ Switch and Error Codes ■ Switch and Error Codes...
  • Page 57 7. Circuits 7. Circuits ■ Switch and Error Codes ■ Switch and Error Codes...
  • Page 58 8. External Contacts Point 8. External Contacts Point / Indoor Unit Control Flow / Indoor Unit Control Flow ■ External Contacts Control Operation If the air conditioner operation signal is input If the air conditioner operation signal is input Indoor unit on signal Pump is turned on →...
  • Page 59: Diagnosis Checklist

    9. Diagnosis Checklist 9. Diagnosis Checklist ■Meanings of First Alphabetical Character/Number of Error Code...
  • Page 60: Troubleshooting

    9. Troubleshooting 9. Troubleshooting Error Codes...
  • Page 61 9. Troubleshooting 9. Troubleshooting Error Codes...
  • Page 62 9. Troubleshooting 9. Troubleshooting Error Codes...
  • Page 63 9. Troubleshooting 9. Troubleshooting Check if the number of indoor units set in the ■ E201 DIP switches on the PCB of the outdoor unit is the same as that of the actually installed indoor units. Communication Error between Indoor and Outdoor Units and Outdoor Units I th...
  • Page 64 9. Troubleshooting 9. Troubleshooting ■ E202 Press the reset key (K3) of the outdoor unit PCB and check the display module. Communication Error between Indoor and Outdoor Units after Tracking and Outdoor Units after Tracking Is there no indoor unit response at all from the display module during the tracking? After two minutes, find the indoor unit which displays...
  • Page 65 9. Troubleshooting 9. Troubleshooting ■ E204 Check if the number of installed MCUs configured in the DIP switches on the PCB of the outdoor unit is the same as the number of actually installed MCUs. Communication Error between MCU and Outdoor Unit and Outdoor Unit Is the number of installed MCUs configured in the DIP switches on the PCB of the outdoor unit...
  • Page 66 9. Troubleshooting 9. Troubleshooting ■ E907 Check the water flow. Heat exchanger freezing burst protection If the Water Out temperature falls or the EVA If the Water Out temperature falls or the VA In or Out temperature falls during cooling or Does the water flow satisfy defrost operation.
  • Page 67 9. Troubleshooting 9. Troubleshooting ■ E908/909 Check the water flow. Heat Exchanger freezing/bursting prevention prevention and bursting of Heat Exchanger Does the water flow satisfy the recommended flow requirement? Check the pipe system of the water. (Pump, Strainer, Valves) Check the Water Out temperature. Is Water Out temperature higher than 3℃? -Check if the Water Out temperature-sensor is defective.
  • Page 68 9. Troubleshooting 9. Troubleshooting ■ E910 Check the mounting status of the Water Out temperature-sensor. Breakaway of Water Out temperature-sensor. - Check in the heating and the cooling trial Are the Water Out temperature sensor run states. and the sensor holder accurately If the difference between the Water Out mounted? Reconnect the sensor and...
  • Page 69 9. Troubleshooting 9. Troubleshooting ■ E911/913 Check the connection status of the Flow Switch. Breakaway of Water Out temperature- sensor Pump signal output: If the Flow Switch signal is not detected within 5 seconds, this error occurs. Are the Flow Switch and the PCB The signal detection is repeated six times.
  • Page 70 9. Troubleshooting 9. Troubleshooting ■ E914 Thermostat Wiring Error If both heating and cooling signals are simultaneously input to the terminals of Check the wiring of the thermostat. the thermostat on the PBA. Use only one of the 230V or 24V terminal types.
  • Page 71 10. References - Wired Remote Control 10. References - Wired Remote Control ■ Wired Remote Control for Water Heating (common with HT) Centre Control:...
  • Page 72 10. References - Wired Remote Control 10. References - Wired Remote Control ■ Wired Remote Control for Water Heating (common with HT)
  • Page 73 ■ Wired Remote Control for Installation / Service mode...
  • Page 74 10. References - Wired Remote Control 10. References - Wired Remote Control Device Compatibilty DVM Hydro Unit S-NET3 DMS2 MWR WW00N MWR-WW00N (Dedicated wired remote control) BACnet On/Off Controller...

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