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Instructions–Parts List
Gun Flush Box
Automated flushing system for manual spray guns.
For professional use only.
100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure
Part No. 244105
U.S. PATENT NO. 6,554,204
Important Safety Instructions
Read all warnings and instructions in
this manual. Save these instructions.
TM
PROVEN QUALITY. LEADING TECHNOLOGY.
Module
309227H
EN
06162
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Summary of Contents for Graco 244105
- Page 1 Module Automated flushing system for manual spray guns. For professional use only. 100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure Part No. 244105 U.S. PATENT NO. 6,554,204 Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions.
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Page 2: Table Of Contents
Typical Installation of Gun Flush Box in Graco Information ......18 PrecisionMix System ..... . 8... -
Page 3: Warnings
WARNING FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and result in fire, explosion, or electric shock, which can result in serious injury. • Ground the equipment and the object being sprayed. See Grounding on page 7. •... - Page 4 • Read all instruction manuals, tags, and labels before operating the equipment. • Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco distributor. • Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
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Page 5: Introduction
If you do not have a by preventing solvent from being atomized during the copy of this manual, please contact your flush cycle. local Graco distributor. Traditional flushing procedures expose the operator to • Always turn off the electrostatics before placing the atomized solvent and accidental gun discharge. -
Page 6: Installation
(41, 8). To avoid hazardous concentrations of flammable or toxic fumes, install the Gun NOTE: The Graco PRO Xs3 and Xs4 guns use a Flush Box in a properly ventilated spray reversible gun holder (198405). Install the 198405 gun booth. -
Page 7: Enclosed Waste Container
Installation Enclosed Waste Container Grounding WARNING WARNING TOXIC FLUID HAZARD FIRE, EXPLOSION, AND ELECTRIC To reduce the risk of splashing, a minimum of two feet SHOCK HAZARD (0.6 m) of straight plastic or grounded metal pipe or To reduce the risk of fire, explosion, or tubing must be connected between the Gun Flush Box electric shock, the system must be properly and an enclosed waste container for the solvent. -
Page 8: Typical Installation Of Gun Flush Box In Precisionmix System
Installation Typical Installation of Gun Flush Box in PrecisionMix System Color Control Panel Air Supply Station Change Stack Catalyst Supply Ventilation Interlock Valve Resin Supply Fluid True Panel Atomizing Earth Resin Air Supply Dump Ground Fluid Supply to Gun Atomizing Air Safety Shutoff Flush... -
Page 9: Connect Tubing To The Pneumatic Controls
Installation Connect Tubing to the Pneumatic Controls Fig. 6 shows the bottom of the Gun Flush Box. The four 4. Connect a 5/32” (4 mm) OD tube between the air bulkhead fittings are labeled: supply and the P bulkhead. Use a clean, dry air supply;... -
Page 10: Trigger Height Adjustment
Trigger Height Adjustment Follow this procedure to ensure the gun triggers 5. Raise the cylinder (M) until the pin (N) opens the properly during a purge. trigger fully. See Fig. 9. 1. Insert the gun into the Gun Flush Box. 6. -
Page 11: Operation
Operation PrecisionMix II Controller Operation See your PrecisionMix II system manual 308916 for operation instructions. Operating Checklist ____ 7. All electrically conductive objects in the spray area, including paint containers; Gun Flush Check the following list daily, before starting to operate Boxes;... -
Page 12: Troubleshooting
Troubleshooting Problem Cause Solution Gun is in the Gun Flush Box, but the Air is shut off. Turn on the air to the system. system will not purge or mix. Gun switch is not activating. Test the switch. Replace it if it is damaged. -
Page 13: Maintenance
Maintenance Daily Weekly Every two weeks, minimum Gun Flush Box Keep the inside as clean as Clean the inside and outside Enclosure possible. Clean with a of the enclosure with a compatible solvent. compatible solvent. Door Keep hinge holes as clean Grease hinges. -
Page 14: Parts
Parts Detail A 6, 7, 8 8, 41 21, 22 6, 7, 8 6, 7, 8 See Detail A 42, 43, 44 9, 10 9, 10 TI0576 TI0577b Output to Interlock Trigger Input Gun In Box Output Air Inlet NOTE: Grease all cylinders and sensors with grease. - Page 15 Parts Ref. Part No. Description Qty. Ref. Part No. Description Qty. 196708 ARM, lever 196709 PANEL, cabinet, left 33 551793 CYLINDER, air, 0.438 dia. 196710 PANEL, cabinet, right 551890 NUT, jam, hex, 3/8–24 196711 COVER, cabinet 35 626523 BUTTON, cylinder 196712 WRAPPER, cabinet 551786...
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Page 16: Accessories
196770 Graco Alpha Gun For mounting the Gun Flush Box to the spray booth wall. 196771 Graco Alpha Plus, Alpha Plus with RAC Tip Kit mounts only to the right side of the gun flush box. 196767 Devilbiss JGA/MSA* Graco AirPro™ Gun... -
Page 17: Technical Data
Technical Data Weight ......................22 lbs. (9.6 kg) Height......................14” (356 mm) With door open ................... 21” (533 mm) Width......................7” (178 mm) Length......................11” (279 mm) Outlet ......................2” npt(f) Maximum Air Inlet Pressure ............... 100 psi (0.7 MPa, 7 bar) Wetted Parts .................... -
Page 18: Graco Standard Warranty
Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non–Graco component parts.
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