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Summary of Contents for Ingersoll-Rand TS8
- Page 1 RELEASED 03/Aug/2021 20:37:49 GMT 22607402 Revision J June 2021 Two-Stage Reciprocating Air Compressors Models 2340, TS8, 2475, 2545, 7100, 15T & 3000 Owner’s Manual Owner’s Manual Manual del usuario Manuel de l’utilisateur Save These Instructions...
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Page 2: Table Of Contents
RELEASED 03/Aug/2021 20:37:49 GMT These compressors may be used for a variety of compressed air CONTENTS application up to 250 PSIG (17.5 kg/cm²). Application of these compressors as either a primary or supplementary source of air is CONTENTS ............2 virtually unlimited in industrial plants, service stations and auto repair shops. -
Page 3: Explanation Of Safety Signal Words
RELEASED 03/Aug/2021 20:37:49 GMT Lifting Equipment and Straps EXPLANATION OF SAFETY SIGNAL WORDS Indicates an imminently hazardous DANGER situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous WARNING situation which, if not avoided, could result in death or serious injury. -
Page 4: General Safety Rules
RELEASED 03/Aug/2021 20:37:49 GMT RISK OF BURSTING. Can cause serious injury. • GENERAL SAFETY RULES Use only suitable air handling parts acceptable for pressure of not less than the maximum allowable working pressure DANGER of the machine. Refer to compressor nameplate for this information. -
Page 5: Mounting
RELEASED 03/Aug/2021 20:37:49 GMT HUMID AREAS 1) Mark the location of the mounting holes. 2) Drill 2-1/4” deep holes using a concrete drill bit sized per the In frequently humid areas, moisture may form in the pump and following table. produce sludge in the lubricant, causing running parts to wear out prematurely. - Page 6 RELEASED 03/Aug/2021 20:37:49 GMT TRUCK BEDS (GASOLINE / DIESEL ENGINE POWERED Heavy duty filter elements and filtration equipment are available for fine airborne dust, such as cement and rock dust. COMPRESSORS ONLY) NOTICE Typical Remote Air Inlet Piping. Mounting hardware kit 46821641 or 47732397001 is available for mounting gasoline/diesel engine compressors to truck beds .
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Page 7: Electrical Connections
RELEASED 03/Aug/2021 20:37:49 GMT GROUNDING. In the event of an electrical short circuit, grounding NOTICE reduces the risk of electric shock by providing an escape wire for the electric current. Ground terminals are identified with a ground symbol All compressed air systems generate condensate which and/or the letters “G”, “GR”... - Page 8 RELEASED 03/Aug/2021 20:37:49 GMT Pressure Switch Wiring (For Compressors Not Requiring a Starter) 4. Refer to the torque values listed on side of the contactor when tightening the wire terminal screws. 5. The overload current setting formula is as follows: Motor Nameplate Amps X Motor Service Factor = Overload Setting Example: 10.0 (Motor Amps) x 1.15 (Service Factor) = 11.50 Overload...
- Page 9 RELEASED 03/Aug/2021 20:37:49 GMT Kohler Diesel (+) Positive cable connection point NOTE: Circuit Fuse location at (D). Electric Start will not work if Fuse is blown. Unit can be rope started, however will not charge battery if Fuse is blown 2) Connect the battery negative (-) cable (C) to the bolt shown in Kohler Gasoline Engine Battery (+) Positive cable connection the following illustration.
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Page 10: Compressor Lubrication
RELEASED 03/Aug/2021 20:37:49 GMT MODEL CRANKCASE CAPACITY COMPRESSOR LUBRICATION 2340 28 oz. (827 ml.) CAUTION 2475 41 oz. (1212 ml.) 2545 73 oz. (2158 ml.) Do not operate without lubricant or with inadequate lubricant. Ingersoll Rand is not responsible for compressor failure caused 7100 80 oz. - Page 11 RELEASED 03/Aug/2021 20:37:49 GMT PRESSURE SWITCH ADJUSTMENT CAUTION WARNING Unusual noise or vibration indicates a problem. Do not continue to operate until you identify and correct the source of the High voltage is present at the pressure switch contacts when problem.
- Page 12 RELEASED 03/Aug/2021 20:37:49 GMT STARTING UNLOADING SYSTEM If contact with the thrust pin cannot be felt, the following steps may be necessary to locate the contact point: The starting unloading feature exists on certain models. The purpose 1. Insert a small instrument (punch, rod, nail, etc.) into the end of the of the system is to relieve cylinder pressure when the unit stops, pilot valve until it contacts the valve stem.
- Page 13 RELEASED 03/Aug/2021 20:37:49 GMT START-UP (GASOLINE / DIESEL ENGINE Yanmar diesel engine shut off valve (Shown in off position) COMPRESSORS) WARNING Do not operate gasoline or diesel engine compressors in an enclosed area. 1) Release any residual tank pressure by slowly opening the manual drain valve.
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Page 14: Maintenance
RELEASED 03/Aug/2021 20:37:49 GMT FILTER INSPECTION & CLEANING MAINTENANCE 1. Unscrew and remove the wing nut (A) securing the filter housing (B) to its base (C). MAINTENANCE SCHEDULE 2. Remove the filter housing and withdraw the old filter element (D). •... - Page 15 RELEASED 03/Aug/2021 20:37:49 GMT ELECTRIC DRAIN MAINTENANCE NOTICE The following maintenance schedule has been developed for typical applications. Maintenance intervals should be shortened in harsher environments. DRAIN VALVE MAINTENANCE SCHEDULE Test the valve for Proper DAILY operation. Clean the filter screen if needed.
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Page 16: Troubleshooting
RELEASED 03/Aug/2021 20:37:49 GMT TROUBLESHOOTING PROBLEM CHECK POINT Abnormal piston, ring or cylinder wear 4, 8, 9, 19, 28, 35 Air delivery drops off 1, 6, 15, 16, 18, 19, 29 Automatic drain valve leaks or does not drain automatically Auxiliary valve chatters or leaks around stem 23, 24 Broken intercooler or aftercooler tubes... - Page 17 CHECK POSSIBLE CAUSE POSSIBLE SOLUTION POINT Clogged or dirty inlet and/or discharge line filter. Clean or replace. Loose beltwheel or motor pulley, excessive end play in Check beltwheel, motor pulley, crankshaft, drive belt tension and motor shaft or loose drive belts. alignment.
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Page 18: Diagrams & Tables
RELEASED 03/Aug/2021 20:37:49 GMT CHECK POSSIBLE CAUSE POSSIBLE SOLUTION POINT Fuel exceeds storage time or contains water. Replace fuel and add fuel stabilizer. Evaulate local temperature ranges for proper stabilization. No fuel in tank. See manufacturer’s instructions for refueling. Fuel valve closed. Open fuel valve. -
Page 19: Electrical Wiring Diagrams
RELEASED 03/Aug/2021 20:37:49 GMT ELECTRICAL WIRING DIAGRAMS SINGLE PHASE WIRING To supply Wiring for optional electric drain valve Electric drain valve Supply Line Terminal Load Terminal Control Circuit Fuse HATS High Air Temperature Switch (#) LOLS Low Oil Level Switch (#) Motor Starter Coil Motor Starter Overload Pressure Switch... - Page 20 RELEASED 03/Aug/2021 20:37:49 GMT TYPICAL BASEPLATE UNIT TYPICAL HORIZONTAL SIMPLEX UNIT EN-20 22607402 Rev.J...
- Page 21 RELEASED 03/Aug/2021 20:37:49 GMT TYPICAL VERTICAL SIMPLEX UNIT TYPICAL GASOLINE ENGINE UNIT 22607402 Rev.J EN-21...
- Page 22 RELEASED 03/Aug/2021 20:37:49 GMT TYPICAL DIESEL ENGINE UNIT ENGINE EXHAUST RECEIVER PRESSURE GAUGE, MUFFLER DISCHARGE & RECEIVER RELIEF VALVE, DISCHARGE UNLOADER DIESEL ENGINE AIR INLET ENCLOSED FILTER BELTGUARD INTERSTAGE RELIEF VALVE ENGINE FUEL TANK 1.4 GALLONS (5.4 LITERS) ENGINE AIR FILTER OIL SIGHT GLASS OIL FILL AIR FLOW...
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Page 23: Warranty And Limitation Of Liability
RELEASED 03/Aug/2021 20:37:49 GMT WARRANTY AND LIMITATION OF LIABILITY WARRANTY Ingersoll Rand company warrants that the equipment manufactured by it and delivered hereunder shall be free of defects in material and workmanship for a period of twelve (12) months from the date of placing the equipment in operation or eighteen (18) months from the date of shipment, whichever shall occur first. - Page 24 RELEASED 03/Aug/2021 20:37:49 GMT ingersollrandproducts.com © 2021 Ingersoll-Rand...
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