ZyXEL Communications IES-5000 Series User Manual
ZyXEL Communications IES-5000 Series User Manual

ZyXEL Communications IES-5000 Series User Manual

Integrated ethernet switch
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IES-5000 Series
Integrated Ethernet Switch
User's Guide
Version 1.1
1/2006

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Summary of Contents for ZyXEL Communications IES-5000 Series

  • Page 1 IES-5000 Series Integrated Ethernet Switch User’s Guide Version 1.1 1/2006...
  • Page 2: Copyright

    Published by ZyXEL Communications Corporation. All rights reserved. Disclaimer ZyXEL does not assume any liability arising out of the application or use of any products, or software described herein. Neither does it convey any license under its patent rights nor the patent rights of others.
  • Page 3: Federal Communications Commission (Fcc) Interference Statement

    This equipment has been tested and found to comply with the limits for a Class A digital switch, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a commercial environment. This equipment...
  • Page 4 Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada. Certifications 1 Go to www.zyxel.com 2 Select your product from the drop-down list box on the ZyXEL home page to go to that product's page. 3 Select the certification you wish to view from this page.
  • Page 5: Safety Warnings

    • Make sure to connect the cables to the correct ports. • Do NOT obstruct the device ventilation slots, as insufficient airflow may harm your device. • Do NOT store things on the device. • Connect ONLY suitable accessories to the device. Safety Warnings IES-5000 Series User’s Guide Safety Warnings...
  • Page 6: Zyxel Limited Warranty

    Any replacement will consist of a new or re-manufactured functionally equivalent product of equal or higher value, and will be solely at the discretion of ZyXEL. This warranty shall not apply if the product has been modified, misused, tampered with, damaged by an act of God, or subjected to abnormal working conditions.
  • Page 7: Customer Support

    +7-3272-590-689 1-800-255-4101 www.us.zyxel.com +1-714-632-0882 +1-714-632-0858 ftp.us.zyxel.com +47-22-80-61-80 www.zyxel.no +47-22-80-61-81 IES-5000 Series User’s Guide REGULAR MAIL ZyXEL Communications Corp. 6 Innovation Road II Science Park Hsinchu 300 Taiwan ZyXEL Communications Czech s.r.o. Modranská 621 143 01 Praha 4 - Modrany Ceská...
  • Page 8 IES-5000 Series User’s Guide METHOD SUPPORT E-MAIL SALES E-MAIL LOCATION info@pl.zyxel.com POLAND http://zyxel.ru/support RUSSIA sales@zyxel.ru support@zyxel.es SPAIN sales@zyxel.es support@zyxel.se SWEDEN sales@zyxel.se support@ua.zyxel.com +380-44-247-69-78 UKRAINE sales@ua.zyxel.com support@zyxel.co.uk UNITED KINGDOM sales@zyxel.co.uk a. “+” is the (prefix) number you enter to make an international telephone call.
  • Page 9: Table Of Contents

    2.1.5 Operating Environment ...24 2.1.6 Storage Environment ...24 2.2 Fan Module ...25 2.2.1 Fan Physical Specifications ...25 2.2.2 Fan Mechanical Operation: ...25 2.2.3 Fan Fuse Ratings ...25 2.3 Power Modules ...26 Table of Contents IES-5000 Series User’s Guide Table of Contents...
  • Page 10 3.1 General Installation Instructions ...27 3.2 Chassis Installation ...27 3.2.1 Rack-mounted Installation Requirements ...27 3.2.2 Mounting the IES-5000 Chassis on a Rack ...28 3.2.3 Connecting the Frame Ground ...29 3.3 Card Installation ...30 3.3.1 Installing MSC and Line Cards ...30 3.3.2 Removing MSC and Line Cards ...32...
  • Page 11 IES-5000 Series User’s Guide 4.3.4 Testing Wiring ...53 Appendix A Product Specifications ... 57 Specification Tables... 57 Index... 61 Table of Contents...
  • Page 12 IES-5000 Series User’s Guide Table of Contents...
  • Page 13: List Of Figures

    Figure 15 Loosening Splitter Chassis Card Thumbscrews ... 36 Figure 16 Removing a Splitter Chassis Card ... 36 Figure 17 IES-5000 Front Panel Telco-50 Connections (with 6 Line Cards) ... 38 Figure 18 IES-5005 Front Panel Telco-50 Connections (with 4 Line Cards) ... 38 Figure 19 MDF (Main Distribution Frame) Wiring ...
  • Page 14 IES-5000 Series User’s Guide List of Figures...
  • Page 15: List Of Tables

    IES-5000 Series User’s Guide List of Tables Table 1 Main Chassis Slots ... 23 Table 2 Main Chassis Dimensions and Weights (Without Cards) ... 23 Table 3 Splitter Chassis Dimensions and Weights (Without Cards) ... 24 Table 4 Wire Gauge Specifications ... 24 Table 5 Power Specifications ...
  • Page 16 IES-5000 Series User’s Guide List of Tables...
  • Page 17: Preface

    • “e.g.,” is a shorthand for “for instance”, and “i.e.,” means “that is” or “in other words”. Naming Conventions • The IES-5000 or IES-5005 may be referred to as the IES-5000 or the IES. Differentiation is made where needed. • Unless otherwise specified, IES-5000 refers to the IES-5000 or IES-5005 main chassis and its cards along with the IES-5000 or IES-5005 splitter chassis and its cards.
  • Page 18: User Guide Feedback

    User Guide Feedback Help us help you. E-mail all User Guide-related comments, questions or suggestions for improvement to techwriters@zyxel.com.tw or send regular mail to The Technical Writing Team, ZyXEL Communications Corp., 6 Innovation Road II, Science-Based Industrial Park, Hsinchu, 300, Taiwan. Thank you.
  • Page 19: Chapter 1 System Description

    The IES-5000 also has dual, hot-swappable power modules that reduce the chance of system shutdown. 1.2 Front Panel The following figures show the front panel of the IES-5000 main chassis with cards installed. Chapter 1 System Description H A P T E R System Description IES-5000 Series User’s Guide...
  • Page 20: Features

    IES-5000 Series User’s Guide Figure 1 IES-5000M Front Panel 1.3 Features The IES-5000 main chassis has slots for hot-swappable DSL line cards and management switch cards. Backplane Connect the hot swappable line cards and MSC cards to the backplane. The backplane is the inside rear panel of the IES-5000 main chassis.
  • Page 21: Applications

    The IES-5000 accommodates a management switch card that switches traffic and forwards it between the DSL line cards and other Ethernet switches. Hot Swappable Fan Module The IES-5000 is equipped with a hot swappable fan module with a filter to provide easy maintenance, greater reliability and increased system operating lifetimes. Power Modules The IES-5000 has dual, hot swappable power modules.
  • Page 22: Central Office Application

    IES-5000 Series User’s Guide Figure 2 MTU Application 1.4.2 Central Office Application The IES-5000 provides DSL service over telephone wires to subscribers. The following figure shows the IES-5000 setup in a telephone company’s central office. Figure 3 Central Office Application Example...
  • Page 23: Chapter 2 Unit Data

    NUMBER OF SLOTS: IES-5000M Chassis IES-5005M Chassis 2.1.2 Chassis Dimensions and Weight This table describes the IES-5000 main chassis dimensions and weight (including fan and power module weight; excluding card weights) Table 2 Main Chassis Dimensions and Weights (Without Cards) CHASSIS...
  • Page 24: Wire Gauge Specifications

    IES-5000 Series User’s Guide This table describes the IES-5000 splitter chassis dimensions and weight (excluding card weights) Table 3 Splitter Chassis Dimensions and Weights (Without Cards) CHASSIS IES-5000ST Chassis 440 mm (W) x 280 mm (D) x 240 mm (H) IES-5005ST Chassis 440 mm (W) x 280 mm (D) x 125 mm (H) 2.1.3 Wire Gauge Specifications...
  • Page 25: Fan Module

    • Humidity: 5% - 95% (non-condensing) 2.2 Fan Module This section provides details on the fan module. 2.2.1 Fan Physical Specifications This table describes the fan module specifications of the IES-5000. Table 6 Fan Module Specifications UNIT IES-5000 Fan Module...
  • Page 26: Power Modules

    IES-5000 Series User’s Guide 2.3 Power Modules These sections provide details on the power modules. Table 8 Power Fuse Ratings UNIT IES-5000 Power Module 2 IES-5005 Power Module 2 2.3.1 IES-5000M Power Supply Module Details • Two 300V/20A 10mm terminal blocks with dual inputs •...
  • Page 27: Hardware Installation And Connections

    Make sure the rack will safely support the combined weight of all the equipment it contains. Note: Make sure the position of the IES-5000 does not make the rack unstable or top- heavy. Take all necessary precautions to anchor the rack securely before installing the unit.
  • Page 28: Mounting The Ies-5000 Chassis On A Rack

    • Make sure that nothing obstructs the airflow of the chassis. • If you are facing the IES-5000 chassis front panel, the fan exhaust vents are located on the right side panel of the unit and the fans along with the intake vents are located on the left side panel.
  • Page 29: Connecting The Frame Ground

    Refer to Section 2.1.3 on page 24 • The IES-5000 chassis frame ground is on the upper right corner of the front panel. • Connect the frame grounds to a building’s protective earthing terminals using a green- and-yellow frame ground wire.
  • Page 30: Card Installation

    3.3 Card Installation This section shows you how to install and remove chassis cards. • Install the line cards in the IES-5000 starting from slot 3 downwards. • Install the line cards in the IES-5005 starting from slot 2 downwards.
  • Page 31: Figure 7 Installing A Card

    IES-5000 Series User’s Guide Figure 7 Installing a Card Figure 8 Closing the Ejector Levers Chapter 3 Hardware Installation and Connections...
  • Page 32: Removing Msc And Line Cards

    IES-5000 Series User’s Guide Figure 9 Tightening Card Thumbscrews 3.3.2 Removing MSC and Line Cards 1 Disconnect all cables from the card. 2 Loosen the two thumbscrews. 3 Pull the two ejector levers firmly until the front of the card is clear of the chassis. Pull the ejector levers until they are perpendicular to the front panel.
  • Page 33: Figure 10 Loosening Card Thumbscrews

    IES-5000 Series User’s Guide Figure 10 Loosening Card Thumbscrews Figure 11 Opening the Ejector Levers Chapter 3 Hardware Installation and Connections...
  • Page 34: Installing A Splitter Chassis Card

    Use the following procedure to install a splitter card in the splitter chassis. 1 Install the splitter cards in the splitter chassis slots that correspond to the slot number of the line card in the main chassis (a management switch card does not need a splitter chassis card).
  • Page 35: Removing A Splitter Chassis Card

    3.3.4 Removing a Splitter Chassis Card Use the following procedure to remove a splitter card from the splitter chassis. 1 Disconnect the cable from the card. 2 Loosen the two thumbscrews. Chapter 3 Hardware Installation and Connections IES-5000 Series User’s Guide...
  • Page 36: Figure 15 Loosening Splitter Chassis Card Thumbscrews

    IES-5000 Series User’s Guide 3 Grasp the handles on the front panel of the card and start to pull the card out. 4 After you have the card partially out of the chassis, place one hand under the card to support it.
  • Page 37: Making Card Connections

    Telco-50 connector. Make sure that you use the appropriate length Telco-50 cables with the DSL line cards; using cables of the wrong length blocks access to other cards. See the specifications appendix for the lengths of ZyXEL’s optional Telco-50 cables.
  • Page 38: Figure 17 Ies-5000 Front Panel Telco-50 Connections (With 6 Line Cards)

    IES-5000 Series User’s Guide Figure 17 IES-5000 Front Panel Telco-50 Connections (with 6 Line Cards) Figure 18 IES-5005 Front Panel Telco-50 Connections (with 4 Line Cards) Chapter 3 Hardware Installation and Connections...
  • Page 39: Mdf Connections

    3.5 MDF Connections This section shows you how to connect the IES-5000 splitter chassis to a Main Distribution Frame. 3.5.1 MDF Connections Overview Observe the following before you start: • Refer to Section 2.1.3 on page 24 • Follow the pin assignments shown in the line card User’s Guide to wire Telco-50 cables to Telco-50 connectors.
  • Page 40: Splitter Chassis Rear Panel Connections

    Section 3.5.5 on page 40 3.5.5 MDF Connections The following figure gives an overview on a possible installation scenario for the IES-5000 using the DSL line cards and splitter cards. Data and voice signals can coexist on the same telephone wiring.
  • Page 41: Mdf Installation Scenario A

    You want to install the IES-5000 in an environment where there are no previously installed MDFs. There is no phone service and you want to install the IES-5000 for data-access only. No connection from the Telco-50 CO connector is necessary. G.SHDSL connections carry data only, thus they are best suited to this installation scenario.
  • Page 42: Installation Scenario B

    IES-5000 Series User’s Guide Figure 22 Installation Scenario A Use the following procedure for this MDF installation scenario. 1 Connect the Telco-50 connector end of the cable to the Telco-50 connector labeled USER. 2 Connect the wiring on the other end of the Telco-50 cable to the upper ports of the MDF using a punch-down tool.
  • Page 43: Figure 24 Installation Scenario B

    50 connector labeled CO on the splitter chassis rear panel. 5 Connect the wiring on the other side of the Telco-50 cable to the lower ports of MDF 2 using a punch-down tool. Chapter 3 Hardware Installation and Connections IES-5000 Series User’s Guide...
  • Page 44: Installation Scenario C

    IES-5000 Series User’s Guide 6 Connect the upper ports of MDF 2 to the lower ports of MDF 1 using telephone wires. 7 Connect the upper ports of MDF 1 to the telephone company. 8 Telephone subscribers only (non-DSL subscribers) retain connections to the lower ports of MDF 1.
  • Page 45: Figure 26 Installation Scenario C

    7 Connect the top ports of MDF 4 to the bottom ports of MDF 1 using telephone wires. 8 Connect the top ports of MDF 1 to the telephone company. Chapter 3 Hardware Installation and Connections IES-5000 Series User’s Guide...
  • Page 46: Power Connections

    Section 2.1.3 on page 24 connections. • Keep the IES-5000 power switches in the OFF position until you come to procedure for turning on the power. • Keep the power supply switch in the OFF position until you come to procedure for turning on the power.
  • Page 47: Procedure To Turn On The Ies-5000 Power

    Figure 27 Connecting IES-5000 Power 3.6.2 Procedure to Turn on the IES-5000 Power 1 Turn on the power supply. 2 Move the power switches on both power modules to the ON position. Chapter 3 Hardware Installation and Connections IES-5000 Series User’s Guide...
  • Page 48 IES-5000 Series User’s Guide Chapter 3 Hardware Installation and Connections...
  • Page 49: Maintenance And Troubleshooting

    This chapter describes how to troubleshoot and maintain the system. 4.1 Fan Maintenance This section describes how to change a fan fuse or a fan module on the IES-5000. 4.1.1 Procedure to Remove and Install the Fan Module The main chassis has a hot-swappable fan module. The fan module is at the left on the front panel.
  • Page 50: Power Maintenance

    The power modules are hot swappable and can be disconnected from the power supply individually. 1 Make sure that the power module you want to disconnect has the power switch in the OFF position. 2 Turn off the power supply.
  • Page 51: Procedure To Reconnect The Power

    2 Reconnect the power wires to the power supply’s power terminals. 3 Turn the power supply back on. 4 Turn the IES-5000 power module switch back to the ON position. 4.3 Hardware Troubleshooting This section explains how to troubleshoot the system hardware.
  • Page 52: The Pwr Led Does Not Turn On

    See step 2 if the unit is overheated, step 3 if the problem is with the fans and step 4 if the voltages are out of the allowed ranges. Ensure that the IES-5000 is installed in a well-ventilated area and that normal operation of the fans is not inhibited. Keep the bottom, top and all sides clear of obstructions and away from the exhaust of other equipment.
  • Page 53: Testing Wiring

    “B” as shown in the chapter on MDF connections. The logic for other scenarios should be similar. Use steps A-D if there is no voice but you can transmit data. Use all of the steps if there is no voice and you cannot transmit data. Chapter 4 Maintenance and Troubleshooting IES-5000 Series User’s Guide...
  • Page 54: Figure 30 Testing In-House Wiring

    Disconnect the Telco-50 cable from the IES-5000 splitter chassis’ Telco-50 CO connector. Connect a telephone to the appropriate pins of the Telco-50 cable’s Telco-50 connector. If there is no dial tone, then the problem is between the IES-5000 splitter chassis Telco-50 CO connector and MDF 2.
  • Page 55 If the problem remains, check the pin assignments of the USER Telco-50 connector. If the problem remains, then the IES-5000 or MDF 3 is faulty. Repeat the test in step A using MDF 3 to determine if MDF 3 has problems. Contact the telephone company if that is the case.
  • Page 56 IES-5000 Series User’s Guide Chapter 4 Maintenance and Troubleshooting...
  • Page 57: Product Specifications

    Complies with ETSI 300019 440.0 mm (W) x 250 mm (D) x 288.9 mm (H) 19-inch or 23-inch, 6.5 U rack mountable 10.0 kg Eight line cards Two management switch cards One fan module Two power modules IES-5000 Series User’s Guide Appendix A...
  • Page 58: Table 15 Ies-5000St Chassis Specifications (Without Cards)

    IES-5000 Series User’s Guide Table 14 IES-5000M Chassis Specifications (without cards) Fan Module Power Module Power Consumption Backplane Table 15 IES-5000ST Chassis Specifications (without cards) Dimensions Weight Number of Slots Table 16 IES-5005M Chassis Specifications (without cards) Dimensions Weight Number of Slots...
  • Page 59: Table 17 Ies-5005St Chassis Specifications (Without Cards)

    The following table describes required wire types and sizes. Table 18 Wire Gauge Specifications WIRE TYPE Ground Wire Telephone Wire Power Wire The following table describes the lengths of ZyXEL’s optional Telco-50 cables. Table 19 Telco-50 Cable Lengths CABLE Long Telco-50 Short Telco-50 Appendix A 440 mm (W) x 280 mm (D) x 125 mm (H) 19-inch or 23-inch, 6.5 U rack mountable...
  • Page 60 IES-5000 Series User’s Guide Appendix A...
  • Page 61: Index

    Exposure Failure Fan Exhaust Vents Fan Maintenance Fan module 21, 25 Compliance Rules, Part 15 FCC Rules Federal Communications Commission Finland, Contact Information Fitness Frame Ground France, Contact Information Functionally Equivalent Fuse Ratings IES-5000 Series User’s Guide Index 30, 32...
  • Page 62 IES-5000 Series User’s Guide Germany, Contact Information God, act of Ground Harmful Interference High Voltage Points Hungary, Contact Information Indirect Damages Installation Installation Requirements Installing a Splitter Chassis Card Installing Cards Insurance Interference Interference Statement Kazakhstan, Contact Information Labor Legal Rights...
  • Page 63 Tampering Telco-50 Cables Telecommunication Line Cord. Telephone Thumbscrews 30, 32, 34, 35 Thunderstorm Trademark Trademark Owners Trademarks Translation Ukraine, Contact Information Undesired Operations United Kingdom, Contact Information Value Vendor Ventilation Slots Vents Voice Signals Voltage, High IES-5000 Series User’s Guide...
  • Page 64 IES-5000 Series User’s Guide Warnings Warranty Warranty Information Warranty Period Water Web Site Wet Basement Workmanship Worldwide Contact Information Written Permission ZyNOS ZyXEL Communications Corporation ZyXEL Limited Warranty Note ZyXEL Network Operating System Index...

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