CARLO GAVAZZI VariFlex2 RVCF Series Quick Start Manual

CARLO GAVAZZI VariFlex2 RVCF Series Quick Start Manual

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CARLO GAVAZZI
A u t o m a t i o n
C o m p o n e n t s
VariFlex
RVCF Series
Quick Start Guide
230V
Class 1ph or 3ph
480V
Class 3ph
2
0.4~30.0kW
0.5~40HP
0.75~55kW
1.0~75HP

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Summary of Contents for CARLO GAVAZZI VariFlex2 RVCF Series

  • Page 1 CARLO GAVAZZI A u t o m a t i o n C o m p o n e n t s VariFlex RVCF Series Quick Start Guide 230V Class 1ph or 3ph 0.4~30.0kW 0.5~40HP 480V Class 3ph 0.75~55kW 1.0~75HP...
  • Page 2 This may also apply to drives returned from the Carlo Gavazzi Service Centre. If there is any doubt, please contact your local Carlo Gavazzi representative or Distributor. Environmental Statement The electronic variable speed drives have the potential to save energy and (through increased machine/process efficiency) reduce raw material consumption and scrap throughout their long working lifetime.
  • Page 3: Quick Start Guide

    Advanced User Manual supplied with the CD in your inverter . Step 0: Products Inspection Carlo Gavazzi’s inverters are all passed the function test before delivery. Please check the followings when you received and unpacked the inverter: • The model and capacity of the inverter are the same as those specified in your purchase order.
  • Page 4 RVCF Quick Start Guide 1. SEQLED: 1-00 = 0001, LED Lit. 2. FRQ LED: 1-06 = 0001/0002/0003/0004/0005, LED Lit 3. FWD LED: Forward Direction, LED action(Flash in stop, Keep Lit in operation). 4. REV LED: Reverse Direction, LED action(Flash in stop, Keep Lit in operation). 5.
  • Page 5: Table Of Contents

    RVCF Quick Start Guide CONTENTS Quick Start Guide ............2 Contents .
  • Page 6: Introduction

    (rated - 10°C to 50°C Ambient). NEMA 1/ UL Type 1 with shielding cover and optional conduit box kit installed (rated -10°C to 40°C Ambient). LISTED Exxxxxx Carlo Gavazzi Via Milano 13, IT-20020 Lainate (MI) Made in: Ordering Key RVCF B 3 40 0220 F...
  • Page 7: Type Selection

    RVCF Quick Start Guide i.2 Type Selection Voltage Output Motor rating Model Dimension rating voltage RVCFA1200040 200-240VAC 0.75 RVCFA1200075 (+10%-15%) RVCFB1200150 1-phase RVCFB1200220 0.40 0.50 RVCFA3200040 0.75 RVCFA3200075 RVCFA3200150 0÷240V RVCFB3200220 3-phase RVCFB3200370 200-240VAC 0.1÷650Hz RVCFC3200550 (+10%-15%) 10.0 RVCFC3200750 3-phase 11.0 15.0 RVCFD3201100...
  • Page 8: Environmental Limits

    RVCF Quick Start Guide i.5 Environmental Limits Instructions within the supplied data and information within the VariFlex Advanced User Manual regarding transport, storage, installation and the use of the drive must be complied with, including the specified environmental limits. Drives must not be subjected to excessive physical force.
  • Page 9: Electrical Installation

    If the drive has failed in a manner that causes the display to go blank immediately, it is possible the capacitors will not be discharged. In this case, consult Carlo Gavazzi or their authorised distributor. i.10.5 Equipment supplied by plug and socket Special attention must be given if the drive is installed in equipment which is connected to the AC supply by a plug and socket.
  • Page 10: Chapter 1 Notice For Wiring

    RVCF Quick Start Guide Chapter 1: Notice for Wiring 1.1 Fuse types Drive input fuses are provided to disconnect the drive from power in the event that a component fails in the drive’s power circuitry. The drive’s electronic protection circuitry is designed to clear drive output short circuits and ground faults without blowing the drive input fuses.
  • Page 11: Precautions For Peripheral Applications

    RVCF Quick Start Guide 1.2 Precautions for peripheral applications Power supply: • Make sure the voltage applied is correct to avoid damaging the inverter. Power • A molded-case circuit breaker must be installed between the AC source and the inverter. Molded-case circuit breaker: •...
  • Page 12 RVCF Quick Start Guide 1.3 Wiring diagram RVCF series inverter Wiring diagram I: Valid for 0.4 - 1.5 kW at 240V and 0.75 - 1.5 kW at 480V Specifications are subject to change without notice. Pictures are just an example. For special features and/or customization, please ask to our sales network. 282011...
  • Page 13 RVCF Quick Start Guide Wiring diagram II: Valid for 2.2 - 7.5 kW at 240V and 2.2 - 55 kW at 480V Specifications are subject to change without notice. Pictures are just an example. For special features and/or customization, please ask to our sales network. 282011...
  • Page 14 RVCF Quick Start Guide 1.4 Description of inverter terminals Descriptions of main circuit terminals Supply terminal Analog output terminal 1-phase L1, L3(N) Output terminal 3-phase L1, L2, L3 for all drives Motor terminal T1(U), T2(V), T3(W) Common terminal Multifunctional input terminal for 0.4~1.5kW at 220V and Input terminal S1~S6 (and AIN: High level...
  • Page 15: Dimensions

    RVCF Quick Start Guide 1.5 Outline Dimensions (1) Size A: Single phase RVCFA1200040, RVCFA1200075 Three phase RVCFA3200040, RVCFA3200075, RVCFA3200150, RVCFA3400075, RVCFA3400150 Size “A” 78/3.07” 90/3.54 (2) Size B: Single phase RVCFB1200150, RVCFB1200220 Three phase RVCFB3200220, RVCFB3200370, RVCFB3400220, RVCFB3400370 Size “B” 114.6/4.51”...
  • Page 16 RVCF Quick Start Guide (4) Size D: Three phase RVCFD3201100, RVCFD3201500, RVCFD3201850 RVCFD3401500, RVCFD3401850, RVCFD3402200 Size “D” 265/10.44” 4-Ø7/0.27 245/9.65” (5) Size E: Three phase RVCFE3202200, RVCFE3203000, RVCFE3403000, RVCFE3403700 Size “E” 210/8.27” 4-Ø10/0.39” 263.2/10.36” 530.0/20.87” 10/0.39” 351.8/13.85” 553.1/21.78” (6) Size F: Three phase RVCFF3404500, RVCFE3405500 Size “F”...
  • Page 17: Chapter 2 Software Index

    RVCF Quick Start Guide Chapter 2: Software Index 2.1 Operation Instruction of the keypad :LED Light Lit Power On :LED Light Flash Power Voltage (*1) 5 second later or Enter operation signal or Press DSP to modify frequency. Frequency/Speed /Line Speed Hz/RPM ∧...
  • Page 18: Control Mode Selection

    5. In SENSORLESS MODE control, the max. & min. value of 0-01~0-05 will be limited by grade upper or lower than CARLO GAVAZZI standard motor specification. In VF MODE control, there is no limitation. Specifications are subject to change without notice. Pictures are just an example. For special features and/or customization, please ask to our sales network. 282011...
  • Page 19 RVCF Quick Start Guide 2.3 RVCF Programmable Functions List Parameter Description Group No. Drive Operation Mode Start/Stop and Frequency Control Modes Manual/Automatic Restart Modes Operating Parameters Digital Display Operation Mode Multifunction Input Terminals (MFIT) Jog, and Preset (MFIT) Speed Setting on Keypad Analog Input Signal Operation Multifunction Output Relays and Output Signal Operation Drive and Load Protection Modes...
  • Page 20 RVCF Quick Start Guide 1- Start/Stop and Frequency Control Modes Function Factory LCD Display Description Range/Code Remarks Code No. Setting 0000: Keypad 0001: External Run/Stop Run Command Source 1-00 (Run Source) Control (See 1-01) 0000 Selection 0002: Communication 0003: Built-In PLC 0000: Forward/Stop- Reverse/Stop (MFIT...
  • Page 21 RVCF Quick Start Guide 2- Manual/Automatic Restart Modes Function Factory LCD Display Description Range/Code Remarks Code No. Setting 0000: Momentary power loss and restart disable 0001: Momentary power loss Momentary Power Loss and and restart enable 2-00 (PwrL Selection) 0000 Restart 0002: Momentary power loss and restart enable while CPU...
  • Page 22 RVCF Quick Start Guide 3- Operating Parameters Function Factory LCD Display Description Range/Code Remarks Code No. Setting 3-00 (Freq Upper Limit) Frequency Upper Limit (Hz) 0.01 - 650.00 50.00/60.00 *4 3-01 (Freq Lower Limit) Frequency Lower Limit (Hz) 0.00 - 650.00 0.00 3-02 (Accel Time 1)
  • Page 23 RVCF Quick Start Guide 3- Parámetros Operativos Function Factory LCD Display Description Range/Code Remarks Code No. Setting 0000: Auto (Depend on temp.) 0001: Operate while in RUN mode 3-19 (Fan Control) Fan Control 0000 0002: Always Run 0003: Always Stop 0000: Disabled 3-20 (Energy Save Mode) Energy Saving Mode *1...
  • Page 24 RVCF Quick Start Guide 4- Digital Display Operation Mode Function Factory LCD Display Description Range/Code Remarks Code No. Setting 0000: Disable Motor Current Motor Current Display Display 4-00 (Motor Curr Disp) 0000 Selection 0001: Enable Motor Current Display 0000: Disable Motor Voltage Motor Voltage Display Display 4-01...
  • Page 25 RVCF Quick Start Guide 5- Multifunction Input Terminals (MFIT) Function Factory LCD Display Description Range/Code Remarks Code No. Setting 0000: Forward/Stop Command Note 1 0001: Reverse/Stop Command Note2 5-00 (MFIT S1 Sel) Multifunction Input Term. S1 0000 0002: Preset Speed # 1 (6-02) 0003: Preset Speed # 2 (6-03) 0004: Preset Speed # 3 (6-05) 0005: Jog (6-01)
  • Page 26 RVCF Quick Start Guide 5- Multifunction Input Terminals (MFIT) Function Factory LCD Display Description Range/Code Remarks Code No. Setting 0000: When the MFITs are Programmed for Up/Down Frequency Control, the Set Frequency will remain when the Drive stops. And when the Drive stops, Up/Down Function Disabled.
  • Page 27 RVCF Quick Start Guide 7- Analog Input Signal Operation Mode Function Factory LCD Display Description Range/Code Remarks Code No. Setting 7-00 (AIN Gain) AIN Gain (%) 0 - 1000 *10 7-01 (AIN Offset) AIN Bias (%) 0 - 100 0000: Positive 7-02 (AIN Bias) AIN Bias Selection...
  • Page 28 RVCF Quick Start Guide 9- Drive and Load Protection Modes Function Factory LCD Display Description Range/Code Remarks Code No. Setting 0000: Enable Trip Prevention Trip Prevention Selection During Acceleration 9-00 (Trip ACC Sel) 0000 During Acceleration 0001: Disable Trip Prevention During Acceleration Trip Prevention Level During 9-01...
  • Page 29 RVCF Quick Start Guide 9- Drive and Load Protection Modes Function Factory LCD Display Description Range/Code Remarks Code No. Setting 0000: Drive will Continue to Operate After Over Operation After Over torque 9-13 (Torq Det Operat) torque is Activated 0000 Detection is Activated 0001: Coast-to-Stop After Over torque is Activated...
  • Page 30 RVCF Quick Start Guide 11- PID Operation Mode Function Factory LCD Display Description Range/Code Remarks Code No. Setting 11-04 (PID D Time) Differentiation Time (s) 0.0-10.0 0.00 0000: Positive 11-05 (PID Offset) PID Offset 0000 0001: Negative 11-06 (PID Offset Adj) PID Offset Adjust (%) 0-109 11-07...
  • Page 31 RVCF Quick Start Guide 13- Communication Mode Function Factory LCD Display Description Range/Code Remarks Code No. Setting 0000: Without Parity 13-03 (Comm Parity Sel) Parity Selection 0001: With Even Parity 00000 *2*3 0002: With Odd Parity 0000: 8-Bits Data 13-04 (Comm Data Format) Data Format Selection 0000 *2*3...
  • Page 32: Chapter 3 Troubleshooting And Maintenance

    50~100, until 0 4. The Current detect circuit fault 4. Send back to Carlo Gavazzi Specifications are subject to change without notice. Pictures are just an example. For special features and/or customization, please ask to our sales network. 282011...
  • Page 33: Error Which Can Be Recovered Manually But Not Automatically

    RVCF Quick Start Guide 3.1.3 Errors which can be recovered manually but not automatically Display Error Cause Remedy 1. Check the noise between Power line 1. Detection circuit malfunctions Over-current during stop and motor line 2. Bad connection for CT signal cable 2.
  • Page 34: Operation Errors

    RVCF Quick Start Guide 3.1.5 Operation errors Display Error Cause Remedy 1. Attempt to modify frequency Parameter and frequency /parameter while 3-17>0000 1. Set 3-17=0000 reverse already locked 2. Attempt to reverse while 1- 2. Set 1-02=0000 02=0001 1. Press while 1-06>0 or running at preset speed.
  • Page 35: General Functional Troubleshooting

    RVCF Quick Start Guide 3.2 General functional troubleshooting Status Checking point Remedy • Is the power applied? Is power applied to L1(L), L2, and L3(N) • Turn the power OFF and then ON again. terminals (is the charging indicator lit)? •...
  • Page 36: Appendix 1 : Rvcf Parameter Setting List

    RVCF Quick Start Guide Appendix 1: RVCF parameter setting list Customer Inverter Model Contact Using Site Phone Address Parameter Setting Parameter Setting Parameter Setting Parameter Setting Code Content Code Content Code Content Code Content 0-00 3-14 6-06 10-07 0-01 3-15 6-07 10-08 0-02...
  • Page 37: Appendix 2: Ce Certificate

    RVCF Quick Start Guide Appendix 2: CE certificate Specifications are subject to change without notice. Pictures are just an example. For special features and/or customization, please ask to our sales network. 282011...
  • Page 38 RVCF Quick Start Guide Appendix 3: Approvals Table - UL Listing and CE certification Information See attached CE approval Europe certificate File number UL / cULs approval USA & Canada E319186 RoHS Specifications are subject to change without notice. Pictures are just an example. For special features and/or customization, please ask to our sales network. 282011...
  • Page 39 Over Hadstenvej 40, DK-8370 Hadsten NORWAY - Carlo Gavazzi AS Tel: +45 89 60 6100 GREAT BRITAIN - Carlo Gavazzi UK Ltd Melkeveien 13, N-3919 Porsgrunn SWITZERLAND - Carlo Gavazzi AG Fax: +45 86 98 15 30 7 Springlakes Industrial Estate,...

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