CARLO GAVAZZI RSWT Series Manual

CARLO GAVAZZI RSWT Series Manual

Three phase ac pumps and ventilators soft starter

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RSWT
Three phase AC pumps and ventilators soft starter
Description
RSWT is an extremely compact and easy to use
3-phase soft starter for AC pumps and ventilators
rated up to 90 Arms.
The starting parameters can be easily set-up
through 3 knobs.
The integrated motor overload protection (Class
10) results in a higher installation flexibility.
Applications
RSWT soft starters are the ideal solution for 3-phase fixed speed AC pumps and ventilators where there is the
need to reduce the starting current and/or minimise stresses on the motor during start and stop.
The RSWT offers a number of integrated diagnostic functions that can replace additional components inside
the electrical panel.
Typical applications include: pumps and fans.
Main functions
Soft starting and soft stopping of pumps and ventilators.
Integrated electronic overload protection (Class 10).
17/05/2018
RSWT DS ENG
Benefits
Easy to use. The RSWT is equipped with a self-learning
algorithm that automatically adjusts the start parameters
to optimise the motor starts and stops.
Fast installation and set-up. Only 3 settings are
required (FLC, ramp-up and ramp-down).
Compact dimensions. 12 - 25 Arms in 45 mm wide
housing, 32 - 55 Arms in 75 mm wide housing, 70 - 90
Arms in 120 mm wide housing.
Integrated protection. Diagnostic functions provide
additional protection. RSWT is also equipped with an
overload protection (Class 10).
Three phase controlled.
Guided model selection. Easy to use selection tool to
select the appropriate soft starter model depending on
the application type.
1
Carlo Gavazzi LTD

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Summary of Contents for CARLO GAVAZZI RSWT Series

  • Page 1 The RSWT offers a number of integrated diagnostic functions that can replace additional components inside the electrical panel. Typical applications include: pumps and fans. Main functions • Soft starting and soft stopping of pumps and ventilators. • Integrated electronic overload protection (Class 10). 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...
  • Page 2: Order Code

    100 - 240 VAC +10% -15% control/supply voltage Supply voltage: externally supplied With integrated motor overload protection (Class 10) With PTC No PTC With fan RSWT 75 mm, RSWT 120 mm only. No fan 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...
  • Page 3: Selection Guide

    RSWT 45mm instruction manual http://www.productselection.net/MANUALS/UK/mc_il_rswt_il.pdf RSWT 75mm/RSWT 120mm instruc- http://www.productselection.net/MANUALS/UK/mc_il_rswt_75_il.pdf tion manual RSWT Troubleshooting guide http://www.gavazziautomation.com/document/manual/mc_RSWT_qsg.pdf http://www.productselection.net/DXF/MC_RSWT45_12_16.zip CAD drawings (RSWT 45mm) http://www.productselection.net/DXF/MC_RSWT45_25.zip http://www.productselection.net/DXF/MC_RSWT_75mm_NO_FAN.zip CAD drawings (RSWT 75mm) http://www.productselection.net/DXF/MC_RSWT_75mm_WITH_FAN.zip CAD drawings (RSWT 120mm) http://www.productselection.net/DXF/MC_RSWT_120mm.zip 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...
  • Page 4 FLC setting that is required on RSWT. The FLC setting for Class 20 applications needs to be set to a higher value with respect to the motor FLC in order not to trip the electronic motor overload protection available on the RSWT soft starters. 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...
  • Page 5 RSWT6045... RSWT6045... RSWT6090... RSWT6055... RSWT6055... ■ RSWT6070... RSWT6070... ■ RSWT6090... RSWT6090... ■ CARLO GAVAZZI compatible components Purpose Component name/code Notes GMS-32 Manual motor starters GMS-63 S: standard H: high breaking capacity GMS-100 Finger guards RFCG X6 6 pcs per box For RSWT..45 to RSWT..90 only...
  • Page 6 (Factory default setting: Auto, LED OFF) Alarm. Indicates that the RSWT is in alarm. The number of flashes indicates LED indicators the alarm type. Ramping/bypass. Indicates whether RSWT is in ramping (flashing) or bypass LED indicators (fully ON). 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...
  • Page 7: Mode Of Operation

    Note: for RSWT32 to RSWT90 models, relay (11, 12, 14) will change state. IMPORTANT: The RSWT knob settings are only checked during IDLE status. Changes in the knob settings dur- ing Ramping/Bypass status will only be affected during the following start/ stop. 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...
  • Page 8: Starting Method

    Starting Method The RSWT series of soft starters is based on a current ramp starting methodology to limit the motor starting current and, at the same time minimise water hammering effects. Additionally, the RSWT is equipped with an intelligent and self-learning algorithm to adjust the starting torque automatically at every start.
  • Page 9 Protection grade IP20 Weight 0.5 to 0.85 Kg About 2.3 Kg About 3.5 Kg Overvoltage category Cat. III Fig. 1 RSWT 45mm (12 Arms - 16 Arms) Fig. 2 RSWT 45mm (25 Arms) 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...
  • Page 10 RSWT Fig. 3 RSWT 75mm (32 Arms - 55 Arms) Fig. 4 RSWT 120mm (70 Arms - 90 Arms) 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...
  • Page 11 -20°C to +60°C (-4°F to +140°F). Note: for temperatures > 40°C derating applies. Storage tempreature -40°C to +80°C (-40°F to +176°F). Relative humidity < 95% non-condensing @ 40°C. Pollution degree Degree of Protection (control circuit) IP20 (EN/IEC 60529) Installation category Installation altitude 1000 m 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...
  • Page 12 Performance Criteria 2 Electromagnetic compatibility (EMC) - emissions Emission IEC/EN 61000-6-3 Radio Interference field emission (Radiated) IEC/EN 55011 30 - 1000MHz Class A (Industrial) Radio interference IEC/EN 55011 field emissions (conducted) Class A (Industrial) 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...
  • Page 13 Note 2: RSWT60 soft starters require a separate single phase control source. RSWT60...FF versions: 24VAC/ DC and RSWT60...GG versions: 100-240VAC. Output connections (1 L1, 3 L2, 5 L3, 2 T1, 4 T2,6 T3) are not galvanically isolated from the external supply connections (A1, A2, ST). 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...
  • Page 14 40ºC as described in EN/IEC 60947-4-2. An overload cycle AC53b:4-6:174 means that the soft starter can handle a starting current of 4x Ie for 6 seconds followed by an OFF time of 174 seconds. 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...
  • Page 15: Auxiliary Relays

    Alarm: normally closed (NC) Type of contacts Bypassed: normally open (NO) Run: normally open (NO) Type of current AC / DC Rated operational current 3 Arms @ 250 VAC, 3 Arms @ 30 VDC 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...
  • Page 16 25 Arms 32 Arms 37 Arms 45 Arms RSWT..12 RSWT..16 RSWT..25 RSWT..32 RSWT..37 RSWT..45 Operational current Model 25 Arms 32 Arms 37 Arms 45 Arms 55 Arms 70 Arms 90 Arms RSWT..55 RSWT..70 RSWT..90 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...
  • Page 17: Connection Diagrams

    PTC input F1+, F1- * Fan connection For the 24VDC (RSWT40..F0, RSWT60..FF) models, connect A1 to the positive (+) and A2 to the Note: negative (-) terminal. * Only for RSWT..45 to RSWT..90 models 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...
  • Page 18: Wiring Diagrams

    RSWT Wiring diagrams Valid up to 400 VAC RSWT...E0V.. RSWT40...F0V.. RSWT40...E0V.. 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...
  • Page 19 Note 2: For DC supply, connect A1 to the positive (+) and A2 to the negative (-) terminal of the power supply. Note 3: ST terminal has to be at the same potential of A2 (refer to wiring diagrams) 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...
  • Page 20: Connection Specifications

    11, 12, 21, 24, (31, 34)*, ST 0.45 Nm (4.0 lb.in) posidrive bit 0 Stripping length 6.0 mm Use 75ºC Copper (Cu) conductors * For RSWT...32 to RSWT...90 models only ** For RSWT60 models only 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...
  • Page 21: Troubleshooting

    21, 22 Open Alarms The RSWT includes a number of diagnostics and protection features each of which is signalled through a flashing sequence on the red LED. RED LED FLASHING RED LED OFF 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...
  • Page 22 The alarm will self-recover (in Auto-recovery mode) after 5 minutes. • Check for any loose connections on the T1, T2, T3 side of the soft starter. Troubleshooting • Check for any loose connections on the motor terminals. • Check motor windings. 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...
  • Page 23 Make sure that the FLC setting is according to the current on the motor name plate. Troubleshooting • Check for any blockages in the load. • If overload alarm occurs during ramp-up try to set a shorter ramp-up time or increase the FLC setting. 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...
  • Page 24 The alarm will recover automatically after 5 minutes. If manual reset mode is Action to recover alarm enabled, press Test/Reset button. • Check supply voltage level across L1, L2, L3 terminals. Troubleshooting • Check connections on the L1, L2, L3 terminals. 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...
  • Page 25 Note: this alarm is not resettable and it is suggested to replace the unit and Action to recover alarm contact a Carlo Gavazzi representative should this alarm occur. • Check resistance across L1-T1 and L3-T3 to check for any short.
  • Page 26: Short Circuit Protection

    70, 90A this shall be of a maximum of 50mm The length includes the conductors from the voltage source to the manual manual starter, from the manual motor starter to the soft starter and from the soft starter to the load. 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...
  • Page 27 45 kW / 50 HP 55 kW / 60 HP 75 kW / 75 HP * For RSWT6016.. version overload protection is only available up to 16AAC. COPYRIGHT ©2017 Content subject to change. Download the PDF: www.productselection.net 17/05/2018 RSWT DS ENG Carlo Gavazzi LTD...

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