Lincoln Electric IDEALARC SP-255 Service Manual page 107

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G-3
WiriNG DiaGram - (cODE 10165) (l9689)
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
ElEcTrical DiaGramS
2 LINE X 16 CHAR.
ALPHA-NUMERI C
LCD DISPLAY
AUTO
MANUAL
PROCESS
SAVE
WIRE/
GAS
MEMORY
5
1
2
3
4
IPM
VOLTS
SPOT
STITCH
TOGGLE
TIMERS
SET
SET
4
5
OFF
DISPLAY
DISPLAY
KEYPAD MATRIX
N.F.
B
R
J14
326
1
326
325
2
325
PIEZO
327
3
327
ALARM
324
4
324
TO
WORK
N.A.
N.C.
327
N.J.
324
325
206
326
THUMB
SWITCH
327
R.F. FILTER
INC.
DEC.
326
324
TRIGGER
325
T1
H1
P2
H2
L1
L2
H5
H3
H1
H4
H4
SHUNT
POWER TRANSFORMER
+
H1
-
LINE
SWITCH
S1
205
206S
C1
C2
+
+
SP-255 (230 / 460 / 575V)
CONTROL BOARD
(J7)
1
(J8)
2
(J4)
3
4
1
2
3
4
5
(J9)
1
2
3
4
5
6
7
8
6
R
7
B
(J1)
8
1
2
3
4
5
6
9
10
11
12
13
14
1
1
202
1
555
15
2
204A
2
206B
16
2
3
203
3
3
515B
206
4
4
5
4
325
207
5
G1
5
3
5
GND
6
1
*
204
6
6
326
209
7
(J2)
7
G2
7
(J5)
324
7
8
9
8
8
9
6
9
(J6)
9
10
8
10
10
205
11
2
11
11
12
4
12
12
B
206S
13
13
W
325A
14
14
327
320
15
208
16
GND
GND
J15
515B
1
515B
555
2
555
B
3
B
206B
4
206B
5
W
6
W
W
MOTOR/
T
R
515B
GEARBOX
A
P.M.
U
555
C
H
B
206B
207
B
320
328
325A
N.E.
N.G.
THERMOSTAT
THERMOSTAT
N.B.
S3
S4
X5
202
X6
204A
L1
L2
X7
208
203
X1
G1
4
2
SCR 1
250V
470A
204
1
3
X2
SCR HEATSINK
ASBLY
X3
SCR 2
250V
470A
RECONNECT PANEL
GND.
X4
G2
G
209
D1
300V
85A
206
T1
FAN
15 OHMS
MOTORS
100 W
C1 THRU C4
C3
C4
30,000 MFD
50V
+
+
204
OUTPUT
CHOKE
R2
2.5K
207
N.H.
10W
1
2
392
3
390
4
R.F.
CHOKE
AS'BLY.
J21
1
2
392B
3
390A
4
(J3)
J20
SOLENOID
SPOOL GUN ADAPTER
HARNESS
515
1
325A
2
324A
3
TO
206A
4
SPOOL GUN
541A
5
495
OPTION
6
542
7
543
8
392
9
9
390
10
392B
11
390A
12
13
JUMPER USED WITHOUT
14
J11
SPOOL GUN OPTION
B
1
W
2
R.F.
R.F.
CHOKE
CHOKE
N.A. WELDING CABLE MUST BE OF PROPER CAPACITY FOR THE
AS'BLY.
AS'BLY.
CURRENT AND DUTY CYCLE OF IMMEDIATE AND
J12
FUTURE APPLICATIONS.
N.B. THIS DIAGRAM SHOWS THE "ELECTRODE" POLARITY
B
1
"POSITIVE". TO CHANGE POLARITY, TURN THE UNIT
326
1
OFF AND REVERSE LEAD CONNECTIONS AT CABLE
W
2
2
325
CONDUCTOR STRAP AND WORK STUD.
327
3
N.C. CONNECTOR SHOWN GEARBOX SIDE VIEW.
324
4
N.E. THERMOSTATS MOUNTED ON CHOKE COIL
S2 MOUNTED CLOSEST TO FAN; S3 MOUNTED CLOSEST TO
J13
TO SINGLE PHASE
POWER TRANSFORMER.
SUPPLY LINE
N.F. KEYPAD MATRIX SHOWN FRONT VIEW.
L1
N.G. THERMOSTAT S4 MOUNTED ON FAN SENSOR BRACKET.
L2
N.H. RESISTOR R2 MOUNTED ON FAN SENSOR BRACKET.
N.J. CONNECTOR SHOWN PIN SIDE VIEW.
5
GND
H5
TO GROUND PER
NATIONAL ELECTRICAL
H2
CODE
H2 13/32 ffeA3j3 7/32 33: 63/64 –
H4
H3
H1
(SHOWN CONNECTED
CAVITY NUMBERING SEQUENCE
FOR 230 VOLT.)
(COMPONENT SIDE OF P.C. BOARD)
N.E.
TOP
1
16
1
9
J1
J2
P2
T2
P1
P2
1
6
1
4
S2
J3
J4
THERMOSTAT
7
12
5
8
1
7
1
8
J5
J6
14
8
9
16
1
2
1
3
J7
J9
J8
3
4
4
6
G-3
GENERAL INFORMATION
ELECTRICAL SYMBOLS PER E1537
COLOR CODE:
B - BLACK
W - WHIT E
R - RE D
U - BLUE
*
INDICATES CONNECTOR CAVITY NO.
GAS
NOTES
CAVITY
NUMBERING SEQUENCE
(NON-LEAD SIDE OF CONNECTOR)
1
2
2
1
3
J13
J11
J15
J14
J12
J21
1
3
4
4
6
1
7
J20
8
14
3-24-95
L9689
iDEalarc
®
SP-255

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