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Summary of Contents for Fronius TP06
- Page 1 / Perfect Welding / Solar Energy / Perfect Charging Operating Instructions, Trolley/rack TP06 Maintenance Trolley 42,0426,0140,EN V03 - 03022017...
- Page 3 Thank you for the trust you have placed in our company and congratulations on buying this premium Fronius product. These instructions will help you familiarise yourself with the product. Reading the instructions carefully will enable you to learn about the many different features it has to offer.
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Page 5: Table Of Contents
Inhaltsverzeichnis General information About this document ............................9 Function of this document .......................... 9 Explanation of safety symbols ........................9 Qualified technicians ..........................9 Copyright ..............................9 General ................................10 Device concept ............................10 Application area ............................10 Notes regarding the marking of control elements and connections ............10 Scope of supply ............................ - Page 6 Commissioning, operation Commissioning .............................. 31 Properties of the installation site ......................31 Stability ..............................31 Energy connections ..........................32 Operation ............................... 33 Fitting the power sources ......................... 33 Safety ............................... 35 Connecting the grounding (earthing) cable ....................35 Checking the connections ........................35 Switching on the trolly ..........................
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Page 7: General Information
General information... -
Page 9: About This Document
These operating instructions tell you how to commission and operate the document trolly/rack TP06 in conjunction with the installed system components. Look after the op- erating instructions carefully; they must always be to hand at the location where the trolly is being used. -
Page 10: General
(earthing) cable. Application area The trolly/rack TP06 is suitable for use in any situation where a high degree of flexibility and mobility is required of the welding system. The trolly/rack TP06 can be used for the following Fronius products:... -
Page 11: Safety
Safety... -
Page 13: Operational Reliability And Tips For The User
Operating electrical devices that have been approved (e.g drills, angle grinder,etc.) IMPORTANT! The trolly/rack TP06 must only be used for its intended purpose, and must always be kept in perfect condition in terms of its safety features. This is the only way to ensure that the trolly remains operationally reliable. -
Page 14: Instructions
Instructions The operator must inform all people working with the trolly about the following before starting work: the theoretical and practical aspects of operating the trolly the safety regulations applicable to the trolly. IMPORTANT! The duty to instruct applies in particular to those who only occasionally work with the trolly. -
Page 15: Securing Electrical Systems
Electrical system Replacement Using replacement parts and wearing parts from third parties may pose resulting risks. parts, wearing Use Fronius original replacement parts only. parts and The manufacturer cannot accept any liability for damage resulting from the use of auxiliary... -
Page 16: Safety Features
Safety features General WARNING! Operating the equipment incorrectly can cause serious injury and dam- age. Do not use the functions described here until you have thoroughly read and understood the following documents: these operating instructions all operating instructions for the system components Safety devices must not be removed, bypassed or changed, unless this is necessary for the purposes of maintenance, repair or retrofitting. -
Page 17: Power Source Safety Device In The Trolly
Power source WARNING! safety device in Risk of injury and damage caused by not securing the power sources the trolly using the safety device For your personal safety, ensure that the power sources are secured in the trolly so that they do not fall out inadvertently. Mounting rails for the power sources. -
Page 18: Warning Notices Affixed To The Trolly
Warning notices The plant operator must keep all warning and information signs displayed on the trolly affixed to the in a visible position and in legible condition. Such signs must not be removed or painted trolly over. Damaged or illegible signs must be replaced with new ones immediately. If a sign has been destroyed and you are uncertain about what it used to look like, get in touch with our customer service. -
Page 19: Description Of The Warning Notices
Description of the WARNING! warning notices Risk of severe injury or damage from incorrect lifting and trans- port processes. Incorrect processes and unsuitable or incorrect devices can cause severe injury and/or damage. The lifting lugs must only be used according to the instructions from the manufacturer in order to transport the trolly safely. -
Page 20: Residual Risks
In addition to instruction from FRONIUS experts, the warning signs on the trolly must be observed at all times. The fol- lowing residual risks should be considered when the trolly used in the modes described. -
Page 21: Description Of The System
Description of the system... -
Page 23: Transporting And Storing
Transporting and storing Handling and CAUTION! transporting Risk of damage due to incorrect handling of transport boxes. items The system parts are secured for transport and delivered in boxes. These have various transport notices affixed to them. Observe the transport notices on the packaging or boxes. Symbol Explanation Protect from moisture! The shipping item must be kept dry. -
Page 24: After Delivery
After delivery Inspect the transport packaging (container, box) for damage. IMPORTANT! Fronius International GmbH must be notified immediately of any damage to the packaging. This will expedite the replacement of any damaged parts. CAUTION! Risk of damage from build-up of condensation. - Page 25 ► Use a forklift truck to lift the trolly as shown in the picture. ► Use the forklift lifting points on the machine body. These are marked with yellow "lifting point" pictograms. Lifting point Trolly/rack TP06 transportation points (representative image)
- Page 26 Transporting and setting up Lifting ring lifting point (continued) Trolly/rack TP06 transportation points (representative image) CAUTION! Risk of damage from lifting the trolly incorrectly Lifting the trolly by the handle can cause damage. Before lifting the trolly, ensure that it has been attached by the specified lift-...
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Page 27: Technical Description
Technical description Description The trolly is designed to be used for transporting and storing up to six TransPocket 2500 of trolly power sources. Due to the service-friendly design of the trolly, the individual power sources can be re- placed quickly and without using any additional tools. The insulated copper busbars (1) fitted to the trolly and the short earth leads (2) included in the scope of supply allow up to three power sources per copper busbar to be connected to a common ground potential. -
Page 28: Trolly Data
An electric shock can be fatal. The distributor must not be opened by unauthorised personnel. Weight of trolly ► Weight of trolly without power sources 90Kg ► Weight of trolly with power sources 160Kg Fahrwagen Rack TP06 Type: Welding Equipment A-4600 Wels www.fronius.com No.: 8,045,531... -
Page 29: Commissioning, Operation
Commissioning, operation... -
Page 31: Commissioning
Commissioning Properties of the Surface: installation site level and firm Environment: not outdoors not in a hazardous area not in an area of increased electrical risk (including boilers, narrow spaces or confined areas, between or on electrically conductive parts, in damp or hot rooms). -
Page 32: Energy Connections
Risk of fatal injury from dangerous electrical voltage. An electric shock can be fatal. The mains lead must only be connected by Fronius technicians. The manufacturer assumes no responsibility for damage to persons or property caused by incorrect connection by the customer. -
Page 33: Operation
Operation Fitting the Dismantle the holding devices power sources ► Undo the star screws and store them in a safe place ► Pull the holding devices out of the frame Dismantling the holding devices Place the power sources in the trolly ►... - Page 34 Fitting the Fix the holding devices power sources ► Push the holding devices under the power source handles and position them in such (continued) a way that the handles fit inside the holding device recesses Fixing the holding devices Secure the holding devices ►...
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Page 35: Safety
Safety WARNING! Incorrect operation may result in serious injury or damage. Do not use the functions described here until you have thoroughly read and understood the following documents: these operating instructions all the operating instructions for the system components, especially the safety rules. -
Page 37: Troubleshooting, Maintenance And Disposal
Troubleshooting, maintenance and disposal... -
Page 39: Troubleshooting
In the event of errors, note that the function of the entire system depends on many additional components that are also potential sources of problems. NOTE! Faults may only be corrected by qualified experts or by Fronius ser- vice personnel. -
Page 40: Maintenance
Maintenance Safety WARNING! Risk of injury and damage during maintenance work. Before commencing maintenance work: Turn the main switch on the trolly to the "0" position (OFF). Disconnect the trolly from the mains Maintenance WARNING! engineers Risk of injury and damage from incorrectly performed maintenance. It is essential to adhere to the maintenance intervals and maintenance proce- dures. -
Page 41: Maintenance Record
Maintenance The following measures must be put in place by the trolly operator: record a service book with the most important data (date, operator, maintenance activities carried out) must be kept the padlock key must be locked away in a suitable container when not needed (key cabinet) personnel must be instructed to lock the system even if it is unsupervised for only a short time. -
Page 42: Disassembly And Disposal
Disassembly and disposal Personnel The trolly must only be disassembled and disposed of by suitable trained personnel. Disassembling Electrical equipment: the system DANGER! Risk of fatal injury from dangerous electrical voltage. The areas bearing this symbol contain parts that are under dangerous electrical voltages. -
Page 43: Appendix
Appendix... -
Page 45: Replacement Parts
Replacement parts Replacement Using replacement parts and wearing parts from third parties may pose resulting risks. parts, wearing Use Fronius original replacement parts only. parts and The manufacturer cannot accept any liability for damage resulting from the use of auxiliary... -
Page 46: Trolly Replacement Parts
Trolly replacement parts Trolly/rack TP06 replacement parts Article number Drawing number Description BW8.0956.0001 58-0956-0001 Fixing bracket 58.0956.0002 58-0956-0002 Copper busbar 48.0007.0233 68-0300-0289 Swivel castor with stop-fix 48.0007.0234 68-0300-0290 Swivelling ring screw 48.0007.0235 68-0300-0291 Bow handle 48.0007.0236 68-0300-0292 Star grip VCT.32 B-M6 38.0005.0157... -
Page 47: Trolly/Rack Circuit Diagram
Trolly replacement parts (continued) Article number Description 38,0100,0302 Short earth lead TP06 Trolly/rack circuit Stromlaufschema diagram FI 63A 4p FI 63A 4p 30mA 30mA Stecker CEE 16A CEE 16A CEE 16A CEE 16A CEE 16A CEE 16A CEE 125A 5p 400V~... - Page 48 FRONIUS INTERNATIONAL GMBH TechSupport Automation www.fronius.com www.fronius.com/addresses...
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