Bull LONESTAR 87048CE Assembly & Operating Instructions

4 burner stainless steel, built-in lpg (propane), 4 burner stainless steel, built-in ng (natural gas)
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ASSEMBLY & OPERATING INSTRUCTIONS
Model #87048CE
LONESTAR 4 BURNER STAINLESS STEEL, BUILT-IN LPG (PROPANE)
Model #87049CE
LONESTAR 4 BURNER STAINLESS STEEL, BUILT-IN NG (NATURAL GAS)

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Summary of Contents for Bull LONESTAR 87048CE

  • Page 1 ASSEMBLY & OPERATING INSTRUCTIONS Model #87048CE LONESTAR 4 BURNER STAINLESS STEEL, BUILT-IN LPG (PROPANE) Model #87049CE LONESTAR 4 BURNER STAINLESS STEEL, BUILT-IN NG (NATURAL GAS)
  • Page 2: Table Of Contents

    Page # Contents Safety Instructions The location for your Grill Checking for Gas Leaks Natural Gas Safety Propane Gas Safety Installation Instructions 7-12 Specifications for Barbecue Structure Connecting to Gas Source Natural Gas Connections Outdoor Natural Gas BBQ Installation Specifications Outdoor Propane Gas BBQ Installation Specifications Transformer Inspecting / Cleaning Burners &...
  • Page 3: Safety Instructions

    Safety Instructions Important - Please read the instructions before assembly and operation of your grill WARNING: This product expose chemicals including, Carbon Monoxide, which is known to the State of California to cause birth defects or other reproductive harm. more information visit www.P65Warnings.ca.gov This gas grill must be installed in accordance with local codes or, if in an area without local codes, installation must conform with the latest edition of CE Norms EN498.
  • Page 4: Checking For Gas Leaks

    Safety Instructions Important - Please read the instructions before assembly and operation of your grill CHECKING FOR GAS LEAKS NEVER TEST FOR GAS LEAKS WHILE THE GRILL IS STILL LIT! Prior to the first use and at the beginning each new season (or, if using LP, whenever gas cylinder is changed), it is a must that you check for gas leaks.
  • Page 5 Safety Instructions Important - Please read the instructions before assembly and operation of your grill Do not use Teflon ® tape or pipe sealant on any flare ends because you will not obtain a leak-free seal. Pipe sealing compound or pipe thread tape of the type resistant to the action of natural gas must be used on all male pipe thread.
  • Page 6 Safety Instructions Important - Please read the instructions before assembly and operation of your grill Caution: Never store a LPG cylinder inside a building or in the vicinity of any gas-burning appliance. WARNING: Gas valves are pre-set at the factory to operate on LPG or natural gas. If you wish to convert to a different gas type, be sure to contact your grill dealer, licensed plumber or authorized service centre for further details.
  • Page 7: Installation Instructions

    Please remove the cotter pins from the burners before installing unit into an island. See page 13 for cotter pin removal. • Adapter from 1/2” NPT to BSP 21 mm & regulator are available from Bull dealers and distributors. • LPG TANK STORAGE AREA MUST BE ISOLATED FROM GRILL AND VENTED.
  • Page 8: Specifications For Barbecue Structure

    12.7 cm from the bottom of the island enclosure to the top of the vent. 6. If not using Bull vents, the vents you use must meet local codes. 7. The upper vents must have openings that have a total free area of not less than 6.45 sq cm per kg of stored fuel capacity per vent.
  • Page 9: Connecting To Gas Source

    NATURAL GAS CONNECTIONS IMPORTANT: Bull Outdoor Products does not recommend the use of any quick connect fittings or lines to the unit. Use of these types of fittings or lines could cause low gas flow and greatly reduce the performance of the unit.
  • Page 10: Outdoor Natural Gas Bbq Installation Specifications

    INSTALLATION INSTRUCTIONS OUTDOOR NATURAL GAS BBQ INSTALLATION SPECIFICATIONS NOTE: • Vents must be provided for combustion air and ventilation on both sides of built-in cabinet. • When choosing a location for your gas grill keep in mind that it should never be located under any overhead combustible construction.
  • Page 11: Outdoor Propane Gas Bbq Installation Specifications

    INSTALLATION INSTRUCTIONS OUTDOOR LIQUID PROPANE GAS (LPG) BBQ INSTALLATION SPECIFICATIONS NOTE: • Vents must be provided for combustion air and ventilation on both sides of built-in cabinet. • When choosing a location for your gas grill keep in mind that it should never be located under any overhead combustible construction.
  • Page 12: Transformer

    INSTALLATION INSTRUCTIONS TRANSFORMER In order to ensure transformer and interior light system longevity, the transformer must be installed at least 15 cm above the ground. The transformer may be attached to your island material using metal screws. To install your transformer, secure two screws (not provided) through the designed mounting tabs (see illustration below).
  • Page 13: Inspecting / Cleaning Burners & Gas Valve Orifices

    INSPECTION / CLEANING BURNERS & GAS ORIFICES CAUTION: ALWAYS TURN OFF THE GAS SUPPLY PRIOR TO CLEARING YOUR GRILL By following these cleaning procedures on a timely basis, your grill will be kept clean and working properly with minimum effort. Burner Cleaning 1.
  • Page 14: Burner Replacement Into Insert

    INSPECTION / CLEANING BURNERS & GAS ORIFICES BURNER REPLACEMENT INTO INSERT CAUTION - ALWAYS TURN OFF GAS SUPPLY PRIOR TO CLEANING YOUR GRILL 1. Replace burner back into the grill insert. There is no need to replace the cotter pin back into the cast peg, it is for shipping purposes only.
  • Page 15: Burner Operation Check

    INSPECTION / CLEANING BURNERS & GAS ORIFICES BURNER OPERATION CHECK NOTE: Upon first assembly the gas lines and burners will be full of air. In order for the burners to light properly the lines must fill with gas. It may require several attempts at lighting the burners before you are successful.
  • Page 16: Cooking Component Installation

    COOKING COMPONENT INSTALLATION IMPORTANT: Before first use: wash flame tamers, cooking grids, and warming rack with warm, soapy water. Rinse and dry thoroughly. Season metal surfaces with cooking oil occasionally. (After cooking is completed, turn grill to high setting for NO MORE THAN five minutes to burn off excess grease or food residue) CAUTION: DO NOT LEAVE GRILL UNATTENDED WHILE GRILL IS IN USE 1.
  • Page 17: Lighting & Operating Instructions

    LIGHTING & OPERATING INSTRUCTIONS LIGHTING PROCEDURES Lighting Main Burner(s): 1. Become familiar with the safety guidelines at the front of the manual. DO NOT SMOKE WHILE LIGHTING GRILL OR CHECKING GAS SUPPLY CONNECTIONS! 2. If your grill fuel source is a LP gas cylinder, check to see that cylinder is filled. 3.
  • Page 18: Operating Procedure

    LIGHTING & OPERATING INSTRUCTIONS OPERATING PROCEDURE Burn-off: Before cooking on your gas grill for the first time, burn the grill to get rid it of any odours or foreign matter by igniting the burners, closing the lid, and operating at “HIGH” setting for about five minutes.
  • Page 19: Cooking Temperature

    LIGHTING & OPERATING INSTRUCTIONS COOKING TEMPERATURES • HIGH setting - Use this setting only for fast warm-up, for searing steaks and chops, and for burning food residue from the cooking grids after the cook out is over. • MEDIUM setting - Use this setting for most grilling, roasting or baking, and for cooking hamburgers and vegetables.
  • Page 20: Light System

    LIGHT SYSTEM LIGHT BULB REPLACEMENT If light bulb(s) need to be replaced, make sure power is disconnected and grill and light bulbs are completely cool to the touch. 1. Remove screw with a small Phillips screwdriver. Caution: Glass cover may be loose, ensure the cover is properly supported before completely removing the screw.
  • Page 21: Wiring Diagram

    LIGHT SYSTEM 4. Using a soft cloth or paper towel, replace new light bulb into the housing(finger prints left on the bulb may reduce its life). Make sure the metal prongs on the light bulb slip into the openings in the light housing.
  • Page 22 LIGHT SYSTEM Wiring diagram: 1A - Black wire; 1B - Red wire; 1C - Blue Wire; 1D - Yellow wire...
  • Page 23: Cleaning & Maintenance

    Chlorine, bromine, some fertilizers and other elements are extremely caustic chemicals for stainless steel. These chemicals combined with heat and humidity greatly increase the corrosiveness of these chemicals. Regular cleaning is the best way to prevent corrosion and add years of enjoyment to your Bull Stainless Steel products.
  • Page 24: Troubleshooting

    TROUBLESHOOTING NO SMOKING IF GAS FAILS TO OPERATE PROPERLY 1. Turn 2. Check 3. Repeat lighting procedure If grill still fails to operate properly, TURN “OFF” GAS AT SOURCE, TURN CONTROL KNOBS TO “OFF”, wait for grill to cool, and check the following: •...
  • Page 25 TROUBLESHOOTING • Misalignment of igniter on burner Correction: Check for proper position of electrode tip. The tip of the electrode should be pointing forward toward the front and free from grease for spark discharging. The ignition wire should be firmly connected to the valve ignition and electrode.
  • Page 26: Serial Number Locations

    LOCATION OF SERIAL NUMBERS Essential information about your product is encoded in the serial number of your grill. This information will be required for all warranty claims, ordering replacement parts and will identify any variations of your unit. It is extremely important that you record your serial number and register your grill from the Proof of Purchase.
  • Page 27: Exploded Illustration

    EXPLODED ILLUSTRATIONS EXPLOADED ILLUSTRATIONS Detail A Detail B Detail C Detail D Detail F Detail E Detail G Detail H...
  • Page 28: Parts List

    GREASE TRAY 2 yrs 16520 HEAT SHIELD 2 yrs 44305 WELDED STAINLESS STEEL BURNER 5 yrs 16631 RELI-A-BULL FLAME TAMER 2 yrs 16517 COOKING GRATE 20 yrs 47004 WARMING RACK CE / UPPER COOKING SURFACE 2 yrs 16523 LID HANDLE CENTRE BAR...
  • Page 29: How To Order Replacement Parts

    HOW TO ORDER REPLACEMENT PARTS Please refer to the Parts List on page 28 and Exploded Illustration on page 27. To make sure you obtain the correct replacement parts for your gas grill, the following information is required to assure getting the correct part. 1.
  • Page 30: Warranty

    WHO MAY USE THIS WARRANTY? BULL OUTDOOR PRODUCTS, INC. located at address 1011 East Pine St. Lodi, CA. 95240 (“we”) extend this limited warranty only to the consumer who originally purchased the product (“you”) at the original site of delivery or installation.
  • Page 31 All of the parts and construction materials are covered for two years. Grill Accessories and Grill Covers do not include a warranty period. Registering your Grill Thank you for purchasing your Bull Outdoor For Warranty Claims or Replacement Parts ordering, please fill out the area provided below: Product.

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Lonestar 87049ce

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