Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for TLV PowerDyne P Series
Summary of Contents for TLV PowerDyne P Series
- Page 1 ISO 9001 ISO14001 Manufacturer Kakogawa, Japan is approved by LRQA Ltd. to ISO 9001/14001 Instruction Manual Thermodynamic Steam Trap: P Series Featured Models: P46SRN/P46SRM//P46SRW/P65SRN 172-65530MJ-07 Publication date 28 August 2023 Copyright © 2023 TLV CO., LTD.
-
Page 2: Table Of Contents
Operation ..........................7 Specifications ........................... 8 Configuration ..........................9 Installation ..........................10 Maintenance ........................... 11 Disassembly/Reassembly ...................... 12 Instructions for Plug/Holder Disassembly and Reassembly ........... 15 Troubleshooting ........................16 TLV EXPRESS LIMITED WARRANTY ................... 17 Service ........................... 19 Options ........................... 20... -
Page 3: Introduction
Introduction Thank you for purchasing the TLV PowerDyne steam trap. This product has been thoroughly inspected before being shipped from the factory. When the product is delivered, before doing anything else, check the specifications and external appearance to make sure nothing is out of the ordinary. Also be sure to read this manual carefully before use and follow the instructions to be sure of using the product properly. -
Page 4: Safety Considerations
• The three types of cautionary items above are very important for safety: be sure to observe all of them as they relate to installation, use, maintenance and repair. Furthermore, TLV accepts no responsibility for any accidents or damage occurring as a result of failure to observe these precautions. - Page 5 Caution Use only under conditions in which no freeze-up will occur. Freezing may damage the product, leading to fluid discharge, which may cause burns or other injury. Caution Use only under conditions in which no water hammer will occur. The impact of water hammer may damage the product, leading to fluid discharge, which may cause burns or other injury.
-
Page 6: Checking The Piping
3. Have isolation valves been installed at the inlet and outlet? If the outlet is subject to back pressure, has a check valve (TLV-CK) been installed? 4. Is the inlet pipe as short as possible, with as few bends as possible, and installed so the liquid will flow naturally down into the product? 5. -
Page 7: Operation
Operation 1. Start-up: Discharge of Initial Air and Cold Condensate At start-up, the bimetal air vent ring is cold and has therefore contracted, causing it to ride up to the narrower area under the disc, thus lifting the disc off the seat and holding the valve open. -
Page 8: Specifications
Specifications Caution Install properly and DO NOT use this product outside the recommended operating pressure, temperature and other specification ranges. Improper use may result in such hazards as damage to the product or malfunctions that may lead to serious accidents. Local regulations may restrict the use of this product to below the conditions quoted. -
Page 9: Configuration
Configuration ⑦ ⑨ ⑧ ④ ③ ⑬ ⑤ ⑥ ② ① ⑩ ⑪ ⑫ Part Name Part Name ✓ Body Nameplate ✓ ✓ ✓ Module Valve Seat Inner Module Gasket ✓ ✓ Cover Screen ✓ ✓ ✓ Disc Screen Holder Gasket ✓... -
Page 10: Installation
Installation Caution Install properly and DO NOT use this product outside the recommended operating pressure, temperature and other specification ranges. Improper use may result in such hazards as damage to the product or malfunctions that may lead to serious accidents. Local regulations may restrict the use of this product to below the conditions quoted. -
Page 11: Maintenance
Periodically (at least biannually) the operation should also be checked by using diagnostic equipment, such as a stethoscope, thermometer, TLV TrapMan or TLV Pocket TrapMan. If the product should fail, it may cause damage to piping and equipment, resulting in faulty or low quality products or losses due to steam leakage. -
Page 12: Disassembly/Reassembly
Disassembly/Reassembly Caution When disassembling or removing the product, wait until the internal pressure equals atmospheric pressure and the surface of the product has cooled to room temperature. Disassembling or removing the product when it is hot or under pressure may lead to discharge of fluids, causing burns, other injuries or damage. - Page 13 Disassembly/Reassembly of Components Inside the Body Part Name & No. During Disassembly During Reassembly Screen Holder 12 Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Screen Holder Remove the gasket and clean sealing Replace with a new gasket;...
- Page 14 Exploded View Part Name Part Name Body Nameplate Module Valve Seat Inner Module Gasket Cover Screen Disc Screen Holder Gasket Disc Holder Ring Screen Holder Air Vent Ring Outer Module Gasket Valve Seat Unit...
-
Page 15: Instructions For Plug/Holder Disassembly And Reassembly
Instructions for Plug/Holder Disassembly and Reassembly The seal on the threaded plugs/holders found on TLV products is formed by a flat metal gasket. There are various installation orientations for the gaskets, such as horizontal, diagonal and downward, and the gasket may be pinched in the thread recesses during assembly. -
Page 16: Troubleshooting
Troubleshooting Caution When disassembling or removing the product, wait until the internal pressure equals atmospheric pressure and the surface of the product has cooled to room temperature. Disassembling or removing the product when it is hot or under pressure may lead to discharge of fluids, causing burns, other injuries or damage. -
Page 17: Tlv Express Limited Warranty
TLV; or 4. disasters or forces of nature or Acts of God; or 5. abuse, abnormal use, accidents or any other cause beyond the control of TLV, TII or TLV group companies; or 6. improper storage, maintenance or repair; or 7. - Page 18 HEREBY, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, DO NOT COVER, AND NEITHER TLV, TII NOR ITS TLV GROUP COMPANIES WILL IN ANY EVENT BE LIABLE FOR, INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO LOST PROFITS, THE COST OF DISASSEMBLY AND SHIPMENT OF THE DEFECTIVE PRODUCT, INJURY TO OTHER PROPERTY, DAMAGE TO BUYER’S OR THE FIRST...
-
Page 19: Service
Service For Service or Technical Assistance: Contact your TLV representative or your regional TLV office. In Europe: Tel: [49]-(0)7263-9150-0 Fax: [49]-(0)7263-9150-50 Daimler-Benz-Straße 16-18, 74915 Waibstadt, Germany Tel: [44]-(0)1242-227223 Fax: [44]-(0)1242-223077 Units 7 & 8, Furlong Business Park, Bishops Cleeve, Gloucestershire GL52 8TW, U.K. -
Page 20: Options
Options With Blowdown Valve (TLV BD2) Caution Always wear eye protection and heat-resistant gloves when operating the blowdown valve. Failure to do so may result in burns or other injury. When operating the blowdown valve, stand to the side well clear of the outlet to avoid contact with internal fluids that will be discharged. - Page 21 TLV Blowdown Valve: BD2 The BD2 Blowdown Valve, installed in the screen area of the body, uses the trap’s internal pressure to blow any condensate, steam, dirt or scale accumulated around the screen area out to the atmosphere. BD2 Blowdown Valve Operation 1.
Need help?
Do you have a question about the PowerDyne P Series and is the answer not in the manual?
Questions and answers