TLV JH8R-B Instruction Manual

TLV JH8R-B Instruction Manual

Free float steam trap
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172-65464MA-02 (JH8R-B) 18 November 2020
Free Float Steam Trap
JH8R-B
Copyright © 2020 by TLV CO., LTD.
All rights reserved

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Summary of Contents for TLV JH8R-B

  • Page 1 172-65464MA-02 (JH8R-B) 18 November 2020 Free Float Steam Trap JH8R-B Copyright © 2020 by TLV CO., LTD. All rights reserved...
  • Page 2: Table Of Contents

    Product Warranty ............14 Options ................15 Introduction Thank you for purchasing the TLV free float steam trap. This product has been thoroughly inspected before being shipped from the factory. When the product is delivered, before doing anything else, check the specifications and external appearance to make sure nothing is out of the ordinary.
  • Page 3: Safety Considerations

     The three types of cautionary items above are very important for safety: be sure to observe all of them as they relate to installation, use, maintenance, and repair. Furthermore, TLV accepts no responsibility for any accidents or damage occurring as a result of failure to observe these precautions.
  • Page 4 Use only under conditions in which no water hammer will occur. The impact of water hammer may damage the product, leading to fluid discharge, which may cause burns or other injury. 172-65464MA-02 (JH8R-B) 18 Nov 2020...
  • Page 5: Checking The Piping

    4. Have isolation valves been installed at the inlet and outlet? If the outlet is subject to back pressure, has a check valve (TLV-CK) been installed? 5. Is the inlet pipe as short as possible, with as few bends as possible, and installed so the liquid will flow naturally down into the trap? 6.
  • Page 6: Operation

    4. Closed Position When the condensate flow rate decreases, the float falls, closing off the orifice opening (B). A water seal is maintained at all times over the orifice (B) to prevent steam loss. Steam Condensate 172-65464MA-02 (JH8R-B) 18 Nov 2020...
  • Page 7: Specifications

    Socket / Flange    Orifice Drain Plug Gasket   Orifice Gasket Drain Plug * Replacement parts are available only in the following kit M = Maintenance Kit; R = Repair Kit; F = Float 172-65464MA-02 (JH8R-B) 18 Nov 2020...
  • Page 8: Installation

    If there is a problem, determine the cause using the “Troubleshooting” section in this manual. Tolerance Angle for Installation: 5° Make sure the product is installed with the raised TLV lettering on the body horizontal. 172-65464MA-02 (JH8R-B) 18 Nov 2020...
  • Page 9: Maintenance

    Float: Check for scratches or dents Bimetal Plate, Valve Plug, Air Vent Case (Valve Seat): Check for Scratches or damage Body interior: Check for build-up of scale Orifice Opening: Check dirt, oil film, wear and damage 172-65464MA-02 (JH8R-B) 18 Nov 2020...
  • Page 10: Disassembly/Reassembly

    Cover Gasket Remove the gasket and clean Replace with a new gasket sealing surfaces 172-65464MA-02 (JH8R-B) 18 Nov 2020...
  • Page 11 Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Orifice Gasket Remove the gasket and clean Replace with a new gasket; coat sealing surfaces surfaces with anti-seize 172-65464MA-02 (JH8R-B) 18 Nov 2020...
  • Page 12 Air Vent Guide Air Vent Guide Gasket Screen Screen Holder Retainer Screen Holder Cover Bolt Body Float Outlet Cover Bolt Drain Plug Drain Plug Gasket Orifice Outlet Cover Orifice Gasket Outlet Cover Gasket Outlet Cover Nut 172-65464MA-02 (JH8R-B) 18 Nov 2020...
  • Page 13: Instructions For Plug/Holder Disassembly And Reassembly

    Instructions for Plug/Holder Disassembly and Reassembly The seal on the threaded plugs/holders found on TLV products is formed by a flat metal gasket. There are various installation orientations for the gaskets, such as horizontal, diagonal and downward, and the gasket may be pinched in the thread recesses during assembly.
  • Page 14: Troubleshooting

    NOTE: When replacing parts with new, use the parts list for reference, and replace with parts from the Maintenance Kit, Repair Kit, etc. Please note that replacement parts are only available as part of a replacement parts kit. 172-65464MA-02 (JH8R-B) 18 Nov 2020...
  • Page 15: Product Warranty

    One year following product delivery. 2. Warranty Coverage TLV CO., LTD. warrants this product to the original purchaser to be free from defective materials and workmanship. Under this warranty, the product will be repaired or replaced at our option, without charge for parts or labor.
  • Page 16: Options

    Options The options shown below are available for this product on request. Please compare with the product you received. Options for Area A (standard: with drain plug) Without Drain Plug 172-65464MA-02 (JH8R-B) 18 Nov 2020...

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