4.5 Grout the baseplate........................... 37 4.6 Piping checklists..........................39 4.6.1 General piping checklist ......................39 4.6.2 Permitted nozzle loads and torques at the pump nozzles............41 4.6.3 Suction-piping checklist......................43 Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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6.5.3 Assemble the plain bearing pedestal with impeller, inner magnet assembly and plain bearings ..............................73 6.5.4 Assemble the can and lantern....................73 6.5.5 Final assembly ........................73 6.5.6 Fill bearing pedestal with oil (Oil lubricated pumps)..............74 6.5.7 Tests............................74 Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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10.2 Declarations of conformity and incorporation ................. 84 11 Other Relevant Documentation or Manuals ..................88 11.1 For additional documentation ......................88 12 Local ITT Contacts ..........................89 12.1 Regional offices..........................89 Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Risk of serious injury or death. If any pressure-containing device is over-pressurized, it can explode, rupture, or discharge its contents. It is critical to take all necessary measures to avoid over-pressurization. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
A hazardous situation which, if not avoided, could result in minor or moderate injury NOTICE: • A potential situation which, if not avoided, could result in un- desirable conditions • A practice not related to personal injury Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
NOT send the product to ITT until it has been properly decontaminated and advise ITT of these conditions before returning. Electrical installation For electrical installation recycling requirements, consult your local electric utility. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Clear visual warnings or other indicators should alert personnel to surfaces that may reach a potentially unsafe temperature. Do not touch hot surfaces. Allow pumps operating at a high temperature to cool sufficiently before performing maintenance. If touching a hot Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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Magnetic drive pumps contain very strong magnets that can pose health risks. Always ob- serve these guidelines: • Avoid working with, being in proximity of, or handling the magnets contained in this pump if you have any of these conditions: Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Only Ex-approved spare parts and accessories authorized by ITT are used in Ex-approved products. Limitations The warranty does not cover faults caused by these situations: • Deficient maintenance Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
A buildup of gases within the pump, sealing system and or process piping system may result in an explosive environment within the pump or process piping system. Ensure process piping system, pump and sealing system are properly vented prior to operation. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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ITT representative. When you install or maintain ex- plosion proof products, always comply with the directive and applicable standards (for example, IEC/EN 60079-14). Monitoring the pump frame liquid end temperature. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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Maintenance manual (IOM) can cause serious personal injury or damage to the equipment. This includes any modification to the equipment or use of parts not provided by ITT Goulds Pumps. If there is any question regarding the intended use of the equipment, please contact an ITT Goulds representative before proceeding.
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Ex classified environment must be constructed from a spark-resistant material. For gas group IIA and IIB minimum brass material needs to be used for coupling guard. For gas group IIC stainless steel is required. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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Potential electrostatic charging hazard. Do not rub, clean, or blast equipment with dry cloth or dry media. • Stray electrical currents may ignite explosive atmospheres. Ensure drives are certified for variable frequency drive operation by the manufacturer. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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ITT should be consult- ed in this context. • Move equipment to a safe/non Ex environment for repairs/adjustments or use spark resistant tools and work methods. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Dropping, rolling or tipping units, or applying other shock loads, can cause property damage and/or personal injury. Ensure that the unit is properly supported and secure during lifting and handling. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Treat bearing and machined surfaces so that they are well preserved. Refer to the drive unit and cou- pling manufacturers for their long-term storage procedures. For questions about possible long-term storage treatment services, please contact your local ITT sales representative. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
3 Product Description 3.1 General description The housing dimensions of the pump model ICM comply with ISO 2858 / DIN EN 22858. The technical requirements and nominal ratings of the pump models comply with ISO 2858 / DIN EN 22858 / ISO 15783 / DIN ISO 5199.
79. Additional information is also contained in the Brochure and Pricebook. 3.2 Technical data The model ICM/ICMB is a metallic magnetic drive chemical process pump made of Ductile Iron, 316 Stainless Steel, Duplex SS, Alloy 20, Hastelloy and Titanium designed for normal and demanding chemical process applications.
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Group 1 Group 2.1 Group 2.2 40-25-160* 100-65-160 40-25-250* 50-32-160 125-80-160 50-32-250 65-40-160 100-65-200 65-40-250 80-50-160 125-80-200 80-50-250 40-25-200* 100-65-250 50-32-200 125-80-250 65-40-200 125-100-200 50-32-315* 65-40-315 80-50-200 80-50-315 Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Rated pump head in metres MATL Material of which the pump is constructed IMP DIA Impeller diameter fitted CONT/ITEM NO Contract or tag number MAX DIA Maximum impeller diameter Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Protect the unit from weather and water damage This is applicable if nothing else is specified. due to rain, flooding, and freezing temperatures. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
The concrete foundation must have sufficient firmness according to DIN 1045 or equal stand- ard. Sleeve-type bolts Item Description Baseplate Shims Foundation Sleeve Bolt Figure 5: Sleeve type bolts Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
If recommended by the grout manufacturer, coat the foundation surface with a compatible pri- mer. 4.2.3 Install the baseplate using shims or wedges Required tools: • Two sets of shims or wedges for each foundation bolt Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
This procedure is applicable to the feature-fabricated steel baseplate and the advantage base base- plate. Apply an anti-seize compound on the jackscrews. The compound makes it easier to remove the screws after you grout. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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Level the pads by adjusting the four jackscrews in the corners. Make sure that the machinist's level readings are as close to zero as possible, both lengthwise and across. Use the baseplate-leveling worksheet when you take the readings. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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Check that the driver's mounting pads are level and adjust the jackscrews and the foundation bolts if necessary. The correct level measurement is a maximum of 0.167 mm/m | 0.002 in./ft . Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
When the baseplate is level, tighten the top adjusting nuts so that the top springs are not loose in their followers. Fasten the lower and upper jam nuts on each spring assembly. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Lower the baseplate so that the stilts fit into the foundation cups. Level the baseplate and make the final height adjustments: Loosen the upper jam nuts and adjusting nuts. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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Fasten the lower and upper jam nuts on each stilt. Mounting plate Mounting nut Stilt bolt Foundation cups Washer Upper adjustment nut Mounting washer Mounting bolt Figure 13: Example of an installed stilt assembly Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
9)____________________ 10)___________________ 11)___________________ 12)___________________ 13)___________________ 14)___________________ 15)___________________ 16)___________________ 17)___________________ 18)___________________ 4.3 Install the pump, driver, and coupling Mount and fasten the pump on the baseplate. Use applicable bolts. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Final alignment (hot alignment) checks When After the first run This ensures correct alignment when both the pump and the driver are at operating temperature. Periodically This follows the plant operating procedures. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Move or shim only the driver in order to make adjustments. This prevents strain on the piping installa- tions. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Remove shims in order to lower the feet of the driver at the shaft end. • Add shims in order to raise the feet of the driver at the other end. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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Set the parallel alignment indicator (P) to zero at the top-center position (12 o’clock) of the driv- er coupling half (Y). Rotate the indicator to the bottom-center position (6 o’clock). Record the indicator reading. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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The driver coupling half (Y) is to the right of the pump coupling half (X). Slide the driver carefully in the appropriate direction. NOTICE: Make sure to slide the driver evenly. Failure to do so can negatively affect horizontal angu- lar correction. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Clean all the areas of the baseplate that will come into contact with the grout. Build a dam around the foundation. Thoroughly wet the foundation that will come into contact with the grout. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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Remove the leveling jackscrews after the grout hardens in order to remove any stress points. Tighten the foundation bolts. Make sure that treatment of the concrete is in accordance with DIN 1045. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
9 Sylvan Way, Parsippany, NJ 07054-3802. You must review this document before you install the pump. Checklist Check Explanation/comment Checked Check that all piping is supported independently of, and lined up natu- rally with, the pump flange. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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Criteria Axial The flange gasket thickness ±0.8 mm | 0.03 in. Parallel Align the flange to be within Concentric You can easily install the flange bolts by hand. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
The values in these tables are valid for pump units with standard IC-base frames (not grouted). • All values for forces and torques refer to standard materials EN-GJS400-18LT and 1.4408. Figure 21: External Forces and Moments on Nozzles Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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6 000 | 1349 5 400 | 1214 6 700 | 1506 10 450 | 2 300 | 1696 2 650 | 1955 3 250 | 2397 4 800 | 3540 2349 Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
After a period of time (24 hours minimum) system flushing should be complete and the suction strainer can be removed. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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Make sure that the suction piping is ade- This prevents air from entering the pump through a quately submerged below the surface of suction vortex. the liquid source. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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Long-radius elbow source Strainer Foot valve Eccentric reducer with a level top Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Incorrect Check valve (incorrect position) Bypass line The isolation valve should not be positioned Shut-off valve between the check valve and the pump. Check valve Discharge isolation valve Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Re-check the alignment to make sure that If pipe strain exists, then correct the piping. pipe strain has not caused any misalign- ment. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
If temperatures of the pumped fluid will exceed 93°C | 200°F, then warm up the pump prior to operation. Circulate a small amount of fluid through the pump until the casing Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Remove the pump half of the coupling guard: Slightly spread the bottom apart. Lift upwards. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Failure to disconnect and lock out driver power may result in serious physical injury or death. Always disconnect and lock out power to the driver before performing any installa- tion or maintenance tasks. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Refer to driver/coupling/gear manufacturer's installation and operation manuals (IOM) for specific instructions and recommendations. WARNING: The coupling guard used in an Ex classified environment must be properly certified and constructed from a spark resistant material. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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The annular groove in the guard is located around the end plate. Position the opening (flange) so that it does not interfere with the piping but still allows for access when you install the bolts. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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Figure 24: Annular groove in coupling guard Place one washer over the bolt and insert the bolt through the round hole at the front end of the guard half. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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The hole is located on the driver-side of the coupling guard half. 10. Slide the driver-half of the coupling guard towards the motor so that the coupling guard com- pletely covers the shafts and coupling. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Fill with oil by pouring into the connection opening until the oil level almost reaches the middle of the oil level sight glass in the main body. Fill the reservoir using a funnel. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
• A priming pump • A pressurized discharge line • Another outside supply Close the discharge isolation valve. Open the air vent valves in the casing. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Make sure that the ignition temperature of the cooling liquid is at least 50 K higher than the surface temperature of the bearing frame, if the pump is used in potentially explosive environment. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Start motor again. 5.9 Inadmissible modes of operations and their consequences (examples) CAUTION: Inadmissible modes of operation, even for a short time, can result in serious damage to the unit. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Vary the capacity with the regulating valve in the discharge line. Never throttle the flow from the suction side. This action can result in decreased performance, unex- pected heat generation, and equipment damage. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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Do not operate the pump above the rated temperature range of the magnets. This will weaken or ruin the magnets. Magnetic types Rated temperature Neodymium iron (NdFe) 180°C | 356°F Samarium Cobalt (SmCo) 280°C | 536°F Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Check the alignment while the unit is still hot. Refer to 4.4 Pump-to-driver alignment on page 32 in the Installation chapter. Reinstall the coupling guard. Restart the pump and driver. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Change the oil every three months (2000 operating hours) at minimum. • Check the shaft alignment, and realign as required. Annual inspections Perform these inspections one time each year: • Check the pump capacity. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
This manual clearly identifies accepted methods for disassembling units. These meth- ods must be adhered to. Never apply heat to aid in their removal unless explicitly stat- ed in this manual. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Even if the pump has been properly evacuated and rinsed, residue of the medium may still remain in the pump. Example: Between sealing surfaces or in the bearing seats. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Axial forces are produced when the bearing pedestal is pulled out of the lantern. These forces diminish again abruptly after it has been removed. The operating torque of the magnetic coupling installed is specified on the type plate. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Undo screws 914/2 and rear bearing cover 361. Remove cover gasket 403. Remove wavy spring washer 953/1 and pull out drive shaft 213 with both ball bearings 321. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Place remaining unit on the inner magnet assembly. Place strap wrench around the impeller and undo the impeller nut (231) counterclockwise. Pull off impeller (230). Remove key (940/1), distance washer (551/1) and intermediate ring (509/2). Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
The plain bearing cartridge (310) is one unit which - if necessary - is replaced completely. 6.4 Pre-assembly inspections Guidelines Before you assemble the pump parts, make sure you follow these guidelines: Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Make sure that the containment shell is free from pitting or cracks. • Replace the containment shell if there are any grooves in excess of 0.127 mm | 0.005 in. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
• Inspect the ball bearings for containment and damage. • Make sure the gasket surfaces are clean. • Visually inspect the bearing end cover for cracks and pits. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Screw in hex. socket screw 914/1 with tooth lock washer 936/1. Secure thread, with a drop e.g of Loctite 234. A hex. socket screw key with a minimum length of 120 mm is required for tightening. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
(344) into the plain bearing pedestal (339) and tighten. 6.5.5 Final assembly Secure the housing (100) with the suction nozzle facing downwards on a workbench or worktop. Insert the housing gasket (401) into the housing centering. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
The operating data measured are documented in a test certificate. The following conveying data can be checked using the pump performance curves: • Flow rate • Head • Power requirement Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
35 | 26 50 | 37 Casing screws 105 | 77 150 | 111 210 | 155 305 | 225 40 | 30 50 | 37 All other screws Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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Provide this information when you order spare parts. You can find the required information in the data sheet and the relevant sectional drawing: • Pump model and size • Serial number (order number) • Part name • Sectional drawing, item number Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
The head is lower than the rat- Install a throttle valve. sive power. ing and the pump has too much liquid. The liquid is heavier than ex- Check the specific gravity and viscosity. pected. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Determine which corners of the baseplate leveled properly and is are high or low. probably twisted. Remove or add shims at the appropriate corners. Realign the pump and driver. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Recommended spare parts Item Quantity Part Impeller nut Plain bearing cartridge Radial ball bearing Flat gasket Cover gasket Can gasket Intermediate ring Drive magnet assembly Inner magnet assembly Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Recycle disassembled components in accordance with local regulations. A typical procedure is: • Scrap metals • Give plastic elements to recycling • Dispose of remaining components Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
10 Certificates 10 Certificates 10.1 Declaration of no objection Please copy, fill it out and send it with the pump. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Harmonized standards used: • EN 349:1993+A1:2008 • EN 12162:2001+A1:2009 • EN 14120:2015 • EN ISO 12100:2010 • EN 13732-1:2008 • EN 809:1998+A1:2009+AC:2010 Obernkirchen, date: Managing Director Technical Manager Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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Designated standards used: • EN 349:1993+A1:2008 • EN 12162:2001+A1:2009 • EN 14120:2015 • EN ISO 12100:2010 • EN 13732-1:2008 • EN 809:1998+A1:2009+AC:2010 Obernkirchen, date: Managing Director Technical Manager Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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We also declare that the relevant technical documentation for this incomplete machine was prepared according to appendix VII, Part B and commit ourselves to provide them in copy on demand to the market surveillance authorities. Obernkirchen, date: Managing Director Technical Manager Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
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We also declare that the relevant technical documentation for this incomplete machine was prepared according to appendix VII, Part B and commit ourselves to provide them in copy on demand to the market surveillance authorities. Obernkirchen, date: Managing Director Technical Manager Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
11 Other Relevant Documentation or Manuals 11 Other Relevant Documentation or Manuals 11.1 For additional documentation For any other relevant documentation or manuals, contact your ITT representative. Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...
Condominio Industrial El Rosal Huechuraba Santiago 8580000 Chile Middle East and Africa ITT - Goulds Pumps +30 210-677-0770 +30 210-677-5642 Achileos Kyrou 4 Neo Psychiko 115 25 Athens Greece Model ICM/ICMP Magnetic Drive Chemical Process Pump Installation, Operation, and Maintenance Manual...