Related Manuals for Goulds Pumps IC i-FRAME
Summary of Contents for Goulds Pumps IC i-FRAME
- Page 1 Installation, Operation, and Maintenance Manual Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME...
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Page 3: Table Of Contents
Discharge piping checklist ....................29 Bypass-piping considerations ..................... 29 Auxiliary-piping checklist ....................30 Final piping checklist ......................30 Commissioning, Startup, Operation, and Shutdown ............31 Preparation for startup ......................31 Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... - Page 4 Assemble the rotating element and bearing frame ............. 51 Shaft sealing ........................54 Install the impeller ....................... 56 Install the back pull-out assembly ..................57 Post-assembly checks ......................58 Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual...
- Page 5 Certification: CE or CE ATEX ....................64 Certificates of conformance ....................65 Other Relevant Documentation or Manuals ................ 71 Local ITT Contacts ........................ 72 Regional offices ........................72 Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual...
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Page 6: Introduction And Safety
Correct/ repair the problem prior to putting back in service. • Do not change the service application without the approval of an authorized ITT representative. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 7: Safety Terminology And Symbols
• Arc flash hazard The Ex symbol The Ex symbol indicates safety regulations for Ex-approved products when used in atmospheres that are potentially explosive or flammable. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 8: Environmental Safety
• Safety devices NOTICE: Never operate a unit unless safety devices are installed. Also see specific information about safety devices in other sections of this manual. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 9: Ex-Approved Products
Europe. ATEX deals with the control of potentially explosive atmos- pheres and the standards of equipment and protective systems used within these atmos- Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 10: Product Warranty
ITT products are high-quality products with expected reliable operation and long life. However, should the need arise for a warranty claim, then contact your ITT representative. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 11: Transportation And Storage
• Make sure that the lifting equipment supports the entire assembly and is only used by authorized personnel. • Do not attach sling ropes to shaft ends. Lifting the pump Baseplate-mounted units have lifting points for use with proper lifting devices. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 12: Storage Guidelines
Treat bearing and machined surfaces so that they are well preserved. Refer to the drive unit and coupling manufacturers for their long-term storage procedures. For questions about possible long-term storage treatment services, please contact your local ITT sales representative. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 13: Product Description
• Optional renewable wear ring Impeller The impeller is fully enclosed and key driven by the shaft. Standard back vanes or balance holes reduce axial thrust and seal chamber pressures. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 14: Nameplate Information
(1.4021) provides reliable power transmission and corrosion resistance at both the pump and coupling ends. Intended applications • ISO chemical process • Industrial process Nameplate information Pump nameplate Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... - Page 15 Category (2) and explosive atmosphere due to gases, vapors, or mist (G) ignition protection in use: constructual safety (c) T1-T. Classification of the theoretically available range of the temperature classes Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual...
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Page 16: Installation
5. If recommended by the grout manufacturer, coat the foundation surface with a compatible primer. Install the baseplate using shims or wedges Required tools: • Two sets of shims or wedges for each foundation bolt Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 17: Install The Baseplate Using Jackscrews
Make sure that the center jackscrews do not touch the foundation surface yet. 1. Jackscrew 2. Baseplate 3. Foundation 4. Plate Figure 2: Jackscrews Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 18: Install The Baseplate Using Spring Mounting
Fasten the spring assembly with the upper adjusting nut by hand. 4. Thread the upper jam nut onto the spring stud by hand. 5. Repeat steps 2 through 4 for all the spring assemblies. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 19: Install The Baseplate Using Stilt Mounting
Put a washer onto the stilt. c) Fasten the stilt assembly with the upper adjusting nut by hand. 4. Screw the upper jam nut onto the stilt by hand. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... - Page 20 3. Stilt bolt 4. Foundation cups 5. Washer 6. Upper adjustment nut 7. Mounting washer 8. Mounting bolt Figure 4: Example of an installed stilt assembly Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual...
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Page 21: Leveling Worksheet
Installation -leveling worksheet Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 22: Install The Pump, Driver, And Coupling
This ensures that pipe strains have not altered the alignment. Final alignment (hot alignment) checks When After the first run This ensures correct alignment when both the pump and the driver are at operating temperature. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 23: Permitted Indicator Values For Alignment Checks
• Add shims in order to raise the feet of the driver at the shaft end. • Remove shims in order to lower the feet of the driver at the other end. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... - Page 24 (X). Positive The driver coupling half (Y) is to the right of the pump coupling half (X). 4. Slide the driver carefully in the appropriate direction. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual...
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Page 25: Grout The Baseplate
If the pump handles corrosive fluids, make sure that the piping allows you to flush out the liquid before you remove the pump. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 26: Permitted Nozzle Loads And Torques At The Pump Nozzles
409 (1,820) 723 (980) 516 (700) 590 (800) 1,069 (1,450) (1,150) 50-32-250 236 (1,050) 214 (950) 409 (1,820) 723 (980) 516 (700) 590 (800) 1,069 (1,450) (1,150) Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... - Page 27 207 (920) 465 (630) 310 (420) 361 (490) 679 (920) 40-25-250 119 (530) 110 (490) 135 (600) 207 (920) 465 (630) 310 (420) 361 (490) 679 (920) Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual...
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Page 28: Suction-Piping Checklist
907 (1,230) 1,069 1,888 (3,150) (5,500) (1,750) (1,450) (2,560) Suction-piping checklist Suction-piping checks Check Explanation/comment Checked Check that elbows in general do not have sharp bends. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... - Page 29 Make sure that the suction piping This helps to prevent the occur- is free from air pockets. rence of air and cavitation in the pump inlet. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual...
- Page 30 Make sure that the suction piping This prevents air from entering the is adequately submerged below pump through a suction vortex. the surface of the liquid source. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual...
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Page 31: Discharge Piping Checklist
Consult your ITT representative for assistance in sizing a minimum-flow orifice. When a minimum-flow orifice is unavailable Consider an automatic recirculation control valve or solenoid-operated valve if a constant bypass (minimum-flow orifice) is not possible. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 32: Auxiliary-Piping Checklist
Re-check the alignment to make If pipe strain exists, then correct sure that pipe strain has not the piping. caused any misalignment. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 33: Commissioning, Startup, Operation, And Shutdown
1. Slide the driver half of the coupling guard toward the pump. 2. Remove the driver-side end plate. 3. Remove the driver half of the coupling guard: a) Slightly spread the bottom apart. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 34: Check The Rotation - Frame Mounted
1. De-energize the motor, place the motor in a locked-out position, and place a caution tag at the starter that indicates the disconnect. 2. Put the pump-half of the coupling guard in place: a) Slightly spread the bottom apart. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... - Page 35 2. End plate (pump end) 3. Guard half 3. Use a bolt, a nut, and two washers to secure the coupling guard half to the end plate. Tighten securely. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual...
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Page 36: Bearing Lubrication
Lubricating oil type • CLP46 • DIN 51517 • HD 20W/20 SAE Symbol DIN 51502 Kinematic viscosity at 104°F (40°C) 0.0713 ±0.006 in. /sec (46 ±4 mm /sec) Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 37: Lubricate The Bearings With Oil
The constant level oiler is supplied loose. 1. Unscrew the reservoir from the main body (right-threaded) and set aside. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 38: Lubricating-Grease Requirements
This model uses these types of shaft seals: • Cartridge mechanical seal • Packed-stuffing-box option Mechanical seal options These are the mechanical seal options for this pump: Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 39: Connection Of Sealing Liquid For Mechanical Seals
You must connect the piping to the lantern ring required. connection with a 40 to 60 drops-per-minute leak rate. The pressure must be 15 psi (1.01 kg/cm above the stuffing box pressure. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 40: Pump Priming
If the pump exceeds normal levels, then shut down the pump immediately and correct the problem. 7. Repeat steps 5 and 6 until the pump runs properly. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 41: Limits Of Operation
• Make sure to operate the pump at or near the rated conditions. Failure to do so can result in pump damage from cavitation or recirculation. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 42: Shut Down The Pump
2. Remove the magnet. If the deactivation is successful, solid red LEDs will be displayed. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 43: Make The Final Alignment Of The Pump And Driver
4. Check the alignment while the unit is still hot. See Pump-to-driver alignment in the Installation chapter. 5. Reinstall the coupling guard. 6. Restart the pump and driver. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 44: Maintenance
Grease-lubricated bearings Every 4000 hours of operation or once a year, whichever comes first Every two years if the pump is left idle Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 45: Lubricating Oil Requirements
Startup, Operation, and Shutdown chapter. Dispose of used oil in accordance with local environmental regulations. Lubricating-grease requirements Grease quality requirements Use a high-quality grease lubricant corresponding to NLGI Grade 2. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 46: Regrease The Grease-Lubricated Bearings
For other types of mechanical seals, refer to the instructions provided by the seal manufacturer for installation and setting. Before you start the pump Check the seal and all flush piping. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 47: Packed Stuffing-Box Maintenance
• Make sure that all replacement parts are available before you disassemble the pump for overhaul. Tools required In order to disassemble the pump, you need these tools: • Lifting eyebolt (dependent on pump size) Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 48: Drain The Pump
CAUTION: Wear heavy work gloves when you handle impellers. The sharp edges can cause physical injury. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... - Page 49 NOTICE: Be sure to locate the pry bars under the impeller vanes in order to prevent damage to the impeller. 4. Remove the impeller key (940.31). Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual...
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Page 50: Remove The Seal-Chamber Cover
2. Remove the stuffing-box-cover nuts. 3. Remove the stuffing-box cover . 4. Remove the shaft sleeve . 5. Remove the packing and lantern ring from the stuffing-box cover . Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 51: Disassemble The Power End
6. Use a hydraulic press or bearing puller in order to remove the radial and thrust bearings (320.51 and 320.52) from the shaft. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 52: Pre-Assembly Inspections
Seal chamber and stuffing box cover inspection Checklist Perform these checks when you inspect the seal chamber and stuffing box cover: • Make sure that these surfaces are clean: Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 53: Bearings Inspection
Thread the bearing locknut (923.51) onto the thrust end of the shaft. The bearing nut is right-hand threaded and is self-locking. It can be reused up to five times, if handled properly. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... - Page 54 Turn the bearing frame (330) vertically with the larger open end pointing up. d) Install the shaft assembly into the bearing frame (330). Make sure that the shaft rotates freely. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual...
- Page 55 The bearing slides easily into place against the shoulder on the shaft h) Place the frame adapter (344) over the radial bearing. Allow the radial bearing to cool for at least 10 minutes. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual...
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Page 56: Shaft Sealing
Pumps are shipped without the packing, lantern ring, or split gland installed. These parts are included with the box of fittings shipped with each pump and must be installed before startup. 1. Carefully clean the stuffing-box bore. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... - Page 57 The mechanical seal must have an appropriate seal-flush system. Failure to do so will result in excess heat generation and seal failure. 1. Assemble the seal chamber: Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual...
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Page 58: Install The Impeller
1. Insert the impeller key (940.31) in the shaft (210). 2. Slide the impeller (230) onto the shaft. 3. Secure the rotor at the coupling end and tighten the impeller nut (922) (right-threaded). Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 59: Install The Back Pull-Out Assembly
6. Replace the auxiliary piping. 7. Fill the pump with the proper lubricant. See Lubricating-oil requirements. 8. Reinstall the coupling guard. See Install the coupling guard for more information. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 60: Post-Assembly Checks
Torque for dry threads Location Bolt size threads in lb-ft (Nm) in lb-ft (Nm) 26 (35) 37 (50) Casing screws 77 (105) 111 (150) 155 (210) 225 (305) Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... - Page 61 Shaft with key and 20% (see calculation note) nuts Ball bearing set 25% (see calculation note) Shaft sleeve 50% (see calculation note) Lantern ring 30% (see calculation note) Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual...
- Page 62 • Pump model and size • Serial number (order number) • Part name • Sectional drawing, item number Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual...
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Page 63: Troubleshooting
2. Remove or add shims at the appropri- ate corners. 3. Realign the pump and driver. Assembly troubleshooting Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 64: Parts Listings And Cross-Sectionals
912.11 Casing drain plug 316 SS Alloy 20 Hastelloy Titanium Impeller nut Duplex SS Alloy 20 Hastelloy Titanium 923.51 Bearing locknut Steel/nylon 932.51 Snap ring / circlip Carbon steel Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... - Page 65 316 SS Lantern ring Glass-filled PTFE Packing PTFE impregnated 502.11 Wear ring (optional) 316 SS (1.4410) Duplex SS Alloy 20 Hastelloy Titanium Oil level sight glass Glass/plastic Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual...
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Page 66: Certification: Ce Or Ce Atex
Certification: CE or CE ATEX Certification: CE or CE ATEX Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 67: Certificates Of Conformance
Certificates of conformance Certificates of conformance CSA Certificate Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... - Page 68 Certificates of conformance Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual...
- Page 69 Certificates of conformance ATEX notification Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual...
- Page 70 Certificates of conformance IECEx Certificate of Conformity Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual...
- Page 71 Certificates of conformance Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual...
- Page 72 Certificates of conformance Chinese Certificate of Conformity Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual...
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Page 73: Other Relevant Documentation Or Manuals
Other Relevant Documentation or Manuals Other Relevant Documentation or Manuals For additional documentation For any other relevant documentation or manuals, contact your ITT representative. Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... -
Page 74: Local Itt Contacts
Condominio Industrial El Rosal Huechuraba Santiago 8580000 Chile Middle East and Africa ITT - Goulds Pumps +30 210-677-0770 +30 210-677-5642 Achileos Kyrou 4 Neo Psychiko 115 25 Athens Greece Model IC i-FRAME, ICI i-FRAME, ICH i-FRAME, ICIH i-FRAME Installation, Operation, and Maintenance Manual... - Page 76 Visit our website for the latest version of this document and more information: http://www.gouldspumps.com Goulds Pumps 240 Fall Street Seneca Falls, NY 13148 Tel. 1-800-446-8537 Fax (315) 568-2418 Form en-US.2014-06.IOM.IC/ICI/ © 2014 ITT Corporation ICH/ICIH 06/14 The original instruction is in English. All non-English instructions are translations of the original instruction.