MDC XT16HR ISLAND Owner's Manual
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MDC XT16HR ISLAND Owner's Manual

Offroad travel trailer
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XT16HR
ISLAND
OFFROAD Travel Trailer
OWNER'S MANUAL
U.S.A. EDITION: 2023 - Version 1
www.mdcusa.com
* 2021 Model shown.
Phone: 833-632-8721
1 |
P a g e
I
I
www.mdcusa.com
Ph: 833-632-8721
P a g e | 1
Copyright © MDC Caravans and Campers INC 2021 All Rights
Reserved

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  • Page 1 OFFROAD Travel Trailer OWNER’S MANUAL U.S.A. EDITION: 2023 - Version 1 www.mdcusa.com * 2021 Model shown. Phone: 833-632-8721 P a g e www.mdcusa.com Ph: 833-632-8721 P a g e | 1 Copyright © MDC Caravans and Campers INC 2021 All Rights Reserved...
  • Page 2 This Owner’s Manual may contain MDC service marks or trademarks as well as those of MDC affiliates or other companies, in the form of words, graphics, and logos. Your use of this Owner’s Manual does not constitute any right or license for you to use MDC’s or any other party’s service marks or trademarks, without the prior written permission of MDC or the applicable party.
  • Page 3 DEALER PH: DISCLAIMER: By receiving this handbook, you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC Campers and Caravans Inc. P a g e www.mdcusa.com Ph: 833-632-8721...

  • Page 4: Table Of Contents

    Jacking Your Trailer ..........25 Fire Extinguisher ............9 Dangerous Gases ............26 In Case Of Fire ............. 9 MDC Contact Details and Stores ......26 Achieving a Safe Towing Combination ...... 10 Using Your Trailer ............27 Trailer Tire Pressures ..........11 Connecting to the Tow Vehicle ......
  • Page 5 Wheels and Tires ............47 A. Turning On The Furnace ........81 Brakes ................47 B. Turning Off The Furnace ........82 Brake Adjustment ............47 Inspection And Monthly Maintenance ....82 Brake Cleaning and Inspection ....... 47 Schematics & Part Numbers ........83 Magnets ...............

  • Page 6: General Safety Information

    MDC trailers are manufactured using many third party supplied products which have separate manuals. These manual must be read in conjunction with this document and all instructions followed. If your trailer does not have...

  • Page 7: Terminology & Abbreviations

    Terminology & Abbreviations Dry Weight: The total weight of the trailer (load on tires plus coupling load) with all options and fittings as supplied by the manufacturer, with empty water tanks, excluding fluids not essential for operation on public roads, and without luggage or personal effects. GVW (Gross Vehicle Weight) Rating: The total permissible mass of the Trailer.

  • Page 8: Secondary Escape

    Positive toe, or toe in, is the front of the wheel pointing towards the centreline of the vehicle. Toe can be measured in linear units, at the front or rear of the tire, or as an angular deflection. In the case of MDC products, the “toe in”...

  • Page 9: Fire

    Fire Ventilation Do not obstruct any permanent ventilation in this camper/caravan including annex attachments. Precautions Do not leave children or pets alone in the camper/caravan. Combustible Materials Keep all combustible materials away from: Ovens and cooktops • Hot water heater •...

  • Page 10: Achieving A Safe Towing Combination

    Achieving a Safe Towing Combination Ensuring a camper or caravan is safe and easy to tow is generally an easy thing to achieve, this doesn’t mean it’s always the case and sometimes, a vehicle and trailer combination may need some tweaking to make it ideal. There are a number of aspects that need to be correct in order to maximise towing safety and handling.

  • Page 11: Trailer Tire Pressures

    Due to how much a camper or caravan may vary in weight depending on the cargo (as much as 3,500lbs to 7,700lbs in the MDC range) it is important to have your tires at the pressure recommended by the trailer manufacturer, for the actual weight of the trailer when loaded.

  • Page 12: Hitch Movement

    Hitch Movement Most modern tow bars have an adjustable screw fitted to the hitch receiver that can be used to stop the hitch insert from rattling. Unfortunately this is not a sure fire way to limit sideways movement that can affect how well your trailer tows.

  • Page 13: Maximum Weight Limits

    Maximum Weight Limits The following is an outline of the ratings that will be specified by the manufacturer of your vehicle and the camper/caravan manufacturer. These MUST be followed in conjunction with previously mentioned criteria for safe handling. None of the maximum ratings may be exceeded. GVWR (Gross Vehicle Weight Rating) This limit is specified by the trailer manufacturer and must NOT be exceeded under any circumstances.

  • Page 14: Gcwr (Gross Combination Weight Rating)

    The purpose of this information is to help you to do a self-assessment and achieve a sound towing combination. If you are not confident you can achieve this, you should consult an expert to assist. If you require assistance from MDC, call 833-632-8721 and speak to our customer service department. 14 | P a g e www.mdcusa.com...

  • Page 15: Tire Safety Information

    Tire Safety Information This section of the User Manual contains tire safety information as required by 49 CFR 575.6. Steps for Determining Correct Load Limit – Trailer Trailers 10,000 Pounds GVWR or Less 1. Locate the statement “The weight of cargo should never exceed XXX kg or XXX lbs” on your vehicles placard.

  • Page 16: Tire Safety - Everything Rides On It

    Tire Safety – Everything Rides on it The National Traffic Safety Administration (NHTSA) has published a brochure (DOT HS 809 361) that discusses all aspects of Tire Safety, as required by CFR 575.6. This brochure is reproduced in part below. It can be obtained and downloaded from NHTSA, free of charge, from the following web site: http://www.nhtsa.dot.gov/cars/rules/TireSafety/ridesonit/tires_index.html Studies of tire safety show that maintaining proper tire pressure, observing tire and vehicle load limits (not...

  • Page 17: Checking Tire Pressure

    Checking Tire Pressure It is important to check your vehicle’s tire pressure at least once a month for the following reasons: Most tires may naturally lose air over time. • Tires can lose air suddenly if you drive over a pothole or other object or if you strike the curb when •...

  • Page 18: Tire Repair

    Tire repair The proper repair of a punctured tire requires a plug for the hole and a patch for the area inside the tire that surrounds the puncture hole. Punctures through the tread can be repaired if they are not too large, but punctures to the sidewall should not be repaired.

  • Page 19: Treadwear Number Utqgs Information

    The “M+S” or “M/S” indicates that the tire has some mud and snow capability. Most radial tires have these markings; hence, they have some mud and snow capability. U.S. DOT Tire Identification Number This begins with the letters “DOT” and indicates that the tire meets all federal standards. The next two numbers or letters are the plant code where it was manufactured, and the last four numbers represent the week and year the tire was built.

  • Page 20: Additional Information On Light Truck Tires

    Additional Information on Light Truck Tires Please refer to the following diagram. Tires for light trucks have other markings besides those found on the sidewalls of passenger tires. The “LT” indicates the tire is for light trucks or trailers. An “ST” is an indication the tire is for trailer use only. Max.

  • Page 21: Propane Safety

    Propane Safety Appliances in your trailer are fuelled with propane. Propane is heavier than air which will allow it to pool in some areas creating an explosion risk. It is mandatory to follow all manufacturer guidelines in the use of propane appliances.

  • Page 22: Propane Cylinder Safety

    Propane Cylinder Safety DO NOT place propane cylinders inside the vehicle. Propane cylinders are equipped with safety devices that relieve excessive pressure by discharging propane to the atmosphere. Propane gas is highly flammable and can lead to a fire or explosion and result in death or serious injury.

  • Page 23: Gas Appliance Safety

    Gas Appliance Safety DO NOT use gas cooking appliances for comfort heating. This can lead to carbon monoxide poisoning, which can lead to death or serious injury. Gas cooking appliances need fresh air for safe operation. Before operation: Open vents or windows slightly or turn on exhaust fan prior to using cooking appliance. Gas flames consume oxygen, which should be replaced to ensure proper combustion.

  • Page 24: Electrical Safety

    Electrical Safety Failure To Follow These Instructions May Result In Death Or Serious Injury! When working with electrical equipment or lead acid batteries, have someone nearby in case of an • emergency. Study and follow all the manufacturer’s specific precautions when using and servicing the battery and •...

  • Page 25: Brake Controller

    Brake Controller Your trailer is fitted with drum type electric brakes. The tow vehicle MUST be fitted with an appropriate brake controller for the trailer brakes to activate and brake. The company will not hand over a trailer to be towed by a vehicle without a suitable controller installed.

  • Page 26: Dangerous Gases

    • Never cover permanent vents in the roof or pop top skirt or annex. • When using a generator, the generator must be placed where carbon monoxide fumes cannot enter the trailer. Carbon Monoxide Detector MDC Contact Details and Stores CALIFORNIA Los Angeles 8420 Kass Dr.

  • Page 27: Using Your Trailer

    Using Your Trailer Instructions below are for your safety and the avoidance of accidental damage to the trailer through misuse. Follow all directions given in this manual and the manuals for third party products installed. The manufacturer has produced product specific video content for tutorial purposes, to assist in the correct setup and use.

  • Page 28: Connecting The Hitch

    Connecting the Hitch Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle. Make sure the handbrake is applied prior to coupling and uncoupling. 28 | P a g e www.mdcusa.com Ph: 833-632-8721 P a g e | 28...
  • Page 29 Make sure the dust cap is securely connected to the bump cover. This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure (there should be a slight click when it has been assembled correctly) Test if the dust cover is connected to the bump cover by applying a slight upward force to the dust cover, it shouldn’t separate.
  • Page 30 Coupling STEP 1 Push down the button (1) and push the locking mechanism back (2). When the locking mechanism (2) is all the way back, release the button (1) locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debris on it.
  • Page 31 STEP 3 Make sure the tow pin is seated inside the universal and the tow pin top is sticking out of the locking mechanism (see below). Press the button (1) to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1.
  • Page 32 Uncoupling STEP 1 Push down the button 1 and push the locking mechanism back 2. When the locking mechanism is all the way back, release the button while holding the mechanism to ensure it does not spring back to the locked position.

  • Page 33: Connecting Wiring

    Connecting Wiring When connecting ensure the electric cables to your tow vehicle cannot drag on the road or foul the coupling. If necessary, use zip ties or like, to keep them neat and safe from damage. Connecting the Safety Chains Chains should be crossed over and connected with suitable rated shackles.

  • Page 34: Connecting The Breakaway

    Connecting the Breakaway The breakaway lanyard is connected to a simple switch on the drawbar. When connecting the lanyard to the tow vehicle it should be connected to a solid part of the vehicle. Do not incorporate its connection with the safety chains.

  • Page 35: Loading Your Trailer

    Loading Your Trailer Loading your trailer can have an effect on the overall handling of the trailer and tow vehicle combination. Loading affects tongue weight and balance which must be taken into consideration. DO NOT exceed the Gross Vehicle Weight Rating (GVWR) or the stated cargo capacity which can be •...

  • Page 36: Operating Trailer Features

    Operating Trailer Features This section covers details on using the common features on your trailer correctly. Stabilizer Legs The Stabilizer legs are fitted to make the trailer stable when occupied. Important things to note are: • Always try to set the Stabilizers up in a vertical position, 90 degrees to the chassis as shown in figure below. •...

  • Page 37: 12 Volt Electrical Syst Em

    12 Volt Electrical Syst em Control Panel Control Panel Use Main Rotary Switch: This is used to switch on or isolate the entire 12 volt system. Circuit Breakers: The round rubber capped Circuit breakers are resettable. To reset the circuit push in the rubber cap.

  • Page 38: Towing Your Trailer

    Towing Your Trailer Driving dynamics change considerably when towing a trailer. Many facets of driving need to be modified when towing for your safety and that of other road users. Important points you must know, understand, and adhere to are: Do not exceed the manufacturer maximum capacities for the tow vehicle or trailer.

  • Page 39: Correct Wiring Of Tow Vehicle

    Correct Wiring of Tow Vehicle Vehicle with or without smart alternator: The Anderson plug can be connected to the tow vehicle start battery on the vehicle and should include the following to protect the start battery. 1. 50 amp relay to stop power supply when vehicle is not running. 2.

  • Page 40: Trail-Assure™ Electronic Stability Control System

    Trail-Assure™ Electronic Stability Control System As an added safety feature, caravan is fitted with a Trail-Assure™ BG-5000 electronic stability control system. This is an asymmetric braking system that uses onboard measuring instruments to determine which wheel brakes to apply, and how often, to increase the stability of your caravan while driving. The BG-5000 has been factory fitted precisely with the controller module mounted in the front underneath section of your caravan so that it can make reliable and precise measurements during a trip.
  • Page 41 There is a status light indicator used to determine the functionality and modes of the unit. It is located on the drawbar for ease of access. When inactive the system will enter sleep mode to conserve power. To wake the system and check operation, connect the tow plug to your vehicle and turn on your vehicle.
  • Page 42 The BG-5000 is self-diagnosing and in the unlikely event that you need to troubleshoot your unit, identify this module, and determine the series of lights displayed. Refer to the below table to identify the status of the unit. LIGHT ACTION CONDITION CORRECTIVE ACTION Solid GREEN...
  • Page 43 Disclaimer: Electronic stability control systems are NOT substitutes for safe driving or towing practices. In no event shall MDC be liable for loss or damage caused by misuse, modifications, or unsafe driving/towing practices. Product Registration Please register your Trail-Assure™...

  • Page 44: Choosing A Camp Site

    Choosing a Camp Sit e When choosing a campsite always consider the following: Choose a flat, even area when possible. • Never camp under trees where there is a risk of branches falling. • Camping in shade will reduce the performance of solar power charging. •...

  • Page 45: Care And Maintenance Of The Trailer

    Care and Maintenance of the Trailer Protection of Finishes Paint The paint coatings on your trailer are no different to that of your car in that they need regular care and maintenance. Rubber seals and applied sealants on trailers can shed polymers and pigments that can stain paint finishes if your trailer isn’t washed regularly.

  • Page 46: Solar Panels

    Solar Panels Accumulated dirt and soiling can affect the performance of the solar panels. Panels should be cleaned as necessary to prevent this. Sealants around solar panel mounts should be checked annually to ensure they are in good condition. Sealants Roof sealants should be inspected every 6 months for condition.

  • Page 47: Mechanical Maintenance

    Mechanical Maintenance WARNING – Failing to maintain your trailer adequately COULD result in severe personal injury or death if the warning is ignored. Maintain according to the maintenance schedule as a minimum requirement. Wheels and Tires Tires should be checked for damage prior to each trip. Inspect for adequate tread depth and any damage particularly to sidewalls.

  • Page 48: Magnets

    It is also recommended that the drum armature surface be refaced when replacing magnets. Magnets should also be replaced in pairs - both sides of the axle. Always use genuine MDC OEM parts. Shoes and Linings A simple visual inspection of your brake linings will tell if they are useable.

  • Page 49: Suspension

    Suspension Suspension maintenance should be done as per the schedule contained in this booklet. Regular lubrication and inspection are critical, and the grease points are indicated below. Regular checks of the torque on the trailing arm bolts indicated will prolong correct wheel alignment. Trailing arm suspension should not be reversed up gutters and obstructions in a heavy matter.

  • Page 50: Handbrake

    Handbrake Adjuster Automotive Type Adjusting the automotive style handbrake on later models is done as follows. To adjust the left and right side simultaneously: 1. Loosen locknut A 2. Turn shaft 1 clockwise, shortening the length exposed until desired adjustment achieved. 3.

  • Page 51: Plumbing And Toilet

    Waste Holding Tank: The recommended product for the waste holding tank on Thetford toilet systems is Aqua Kem Blue or Aqua Kem Green for better environmental performance. Flush Water Tank: Only suitable for MDC models that have a toilet flush tank. Thetford recommend “Aqua Rinse” ***Do not add to main water tanks! ***...

  • Page 52: Truma Aquago Hot Water System

    Truma AquaGo Hot Water System The manufacturers Operation Manual States: Safety symbols and signal words This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. indicates a hazardous situation which, if not avoided, will result in death or serious injury. indicates a hazardous situation which, if not avoided, could result in death or serious injury.

  • Page 53: Safe Operation

    Safe operation • Use with LP gas (propane) only. Butane or any mixtures containing more than 10% butane must not be used. LP tanks must be filled by a qualified gas supplier only. • The nominal gas system pressure must be 10.5 in. wc. •...

  • Page 54: Safe Handling Of Malfunctions

    Safe handling of malfunctions • Switch OFF the gas supply and the appliance: if anything seems to be out of the ordinary. if you smell gas. • Fire / explosion if you attempt to use an appliance that has been damaged by flooding or if the vehicle has been involved in an accident.

  • Page 55: Operating Instructions

    Monitoring of the flue fan If there is a failure of the flue fan, the gas supply to the burner is switched off. Overcurrent protection If there is a short circuit in the appliance (>10 A), a fuse on the control unit is activated and the appliance is switched off.

  • Page 56: Pressure Relief Valve

    Pressure relief valve Scalding injury from hot water and/or tampering with the pressure relief valve! Never actuate the pressure relief valve as long as the appliance is still hot. • Do not place a plug or reducing coupling on the outlet part of the valve. •...

  • Page 57: Access Door

    Access door Opening the access door 1. Turn the turn lock counterclockwise into the vertical position. • The access door can be opened in two different positions: Position ❶ is the maximum opening width for switching the appliance on or off. Position ❷...

  • Page 58: Removing The Access Door

    Removing the access door 1. Open the access door to Position . 2. Move the access door upwards to remove it. Closing the access door Damage to the access door and the RV if the access door is not closed properly! •...

  • Page 59: Starting The Appliance

    Starting The Appliance Danger of over-temperature and toxic exhaust gases! Use with LP gas (propane) only. Butane or any mixtures • containing more than 10 % butane must not be used. Keep the air inlet and exhaust gas outlet free of obstructions. •...

  • Page 60: Operating Procedures

    Operating Procedures Risk of damage in frost conditions. In frost conditions, ambient temperatures below 39 °F (4 °C), there is a risk that water in pipes, faucets and appliances could freeze. This can cause considerable damage. • Before you fill water into appliances and parts that transport water, you must heat the installation area sufficiently so that the water cannot freeze.
  • Page 61 • There may be a variation between the temperature delivered from the appliance and the temperature at the faucet due to water conditions or the length of pipe from the appliance. • The presence of a flow restrictor in the hot water line may Iimit the water flow. How to use hot water: •...

  • Page 62: Operating Modes (Control Panel)

    Operating modes (control panel) AquaGo comfort / AquaGo comfort plus A control panel to select the operating mode (included with the delivery from serial number DLE60X(X)27100000). With the rotary switch (Fig. 9) you can choose between the following operating modes: Sign Operating mode / Description The appliance is now running in energy-saving mode.

  • Page 63: Operation In Frost Conditions

    Switching OFF the appliance 1. AquaGo comfort / AquaGo comfort plus Set the control panel to “Off”. 2. Open the access door (refer to “Opening the access door” on page 52). 3. Switch off the appliance at the POWER switch (Fig. 8). - The green Power-ON LED 1 (Fig.

  • Page 64: Winterizing

    While the vehicle is in motion and at ambient temperatures below -4 °F (-20 °C) the appliance must not be operated and must be winterized. To winterize the appliance refer to “Winterizing” on page 58. Winterizing Severe damage to the water system components and the appliance! Any damage caused by freezing or an unsuitable winterizing fluid will not be covered by warranty.

  • Page 65: Winterizing The Rv With A Winterizing Fluid

    Winterizing the RV with a winterizing fluid • Winterizing the RV with a winterizing fluid is only possible with an installed bypass kit (not in scope of delivery) • Refer to “Connection diagrams” in manufacturers booklet for all letters referred to in the following description.

  • Page 66: Draining The Water And Cleaning The Water Inlet Filter

    Maintenance Repairs must be performed by a certified service technician. Truma recommends that the appliance be serviced annually by a certified service technician. Verify proper operation after servicing. High temperatures or repair attempts while the gas supply is turned on may result in scalding injuries! Turn OFF the electrical power supply and the LP gas •...
  • Page 67 6. Leave the hot water faucets open in order to depressurize and vent the water system. Injuries caused by the Easy Drain Lever! When the Easy Drain Lever is folded out, it protrudes beyond the side wall of the vehicle. •...

  • Page 68: Decalcification

    FIG. 10 *Or heating cartridge Decalcification Risk of damage in frost conditions. In frost conditions, ambient temperatures below 39 °F (4 °C), there is a risk that water in pipes, faucets and appliances could freeze. This can cause considerable damage. Do not decalcify the appliance in frost conditions.
  • Page 69 Decalcification (models with control panel) AquaGo comfort / AquaGo comfort plus with control panel (included with delivery). An integrated water consumption meter recognizes (after hot water consumption of approx. 1585 gallons / 6000 l) that decalcification is necessary. The assumed water hardness is “hard” and cannot be changed. The yellow status LED 3 (Fig.
  • Page 70 a) Preparing for decalcification For safety reasons, once the decalcification process has started it must not be stopped until the system has been rinsed (see process f). All operating modes of the appliance are blocked until decalcification has been completed. Tasks within the RV Set the control panel to “Off”.
  • Page 71 b) Draining the water system Tasks outside the RV Remove the access door (refer to “Removing the access door” on page 52). • Switch OFF the appliance at the POWER switch. • Drain the water system and remove the water inlet filter. To do this, refer to “Draining the water •...
  • Page 72 c) Introducing the decalcification agent Tasks outside the RV Irritation of skin and eyes in case of contact with decalcification agent. Wear • protective gloves, eye protection and face protection to avoid contact. Fill the water inlet filter with 6 AquaGo decalcification tablets (content of one blister pack). •...
  • Page 73 e) Starting decalcification Tasks within the RV Set the control panel to “Clean”. • If decalcification does not start, switch the appliance on at the POWER switch. Decalcification takes about 3 hours (during this time, you do not have to do anything). •...
  • Page 74 You have to switch the appliance off and on to unblock decalcification and enable further operation. g) Filling the water system Tasks within the RV Turn on fresh water supply or switch on water pump. • o Fill the water system. o Open all water-release points, e.g., hot water faucets, showers, toilets .

  • Page 75: Appendix A - Error Codes

    Truma rear installation gas connection kit Truma offers a rear installation gas connection kit (part no. 77000-37500) if installation from the back of the appliance is required. AquaGo comfort upgrade kit Truma offers a kit (part. no. 77000-00005) to upgrade from AquaGo basic to AquaGo comfort. Appendix A –...

  • Page 76: Troubleshooting

    – the temperature of the sensor is colder than 14 °F (-10 °C). s,s,s,l,s,l,l,s Malfunction of gas valve, Error at gas valve, modulation level, because modulation section - the modulator has a short circuit or - is open/unplugged. s,s,s,l,s,l,l,l Voltage is too high The main power supply’s voltage detector measured a voltage level of >16.4 V.
  • Page 77 Water escaping at If the water system is connected to a central pressure relief water supply higher than 65 psi (4.5 bar) (rural valve. or urban connection), a pressure reducer must be used. Install a pressure reducer (e.g. Truma pressure reducer) at the fresh water supply. Water cannot expand in the water Contact the vehicle manufacturer about system.

  • Page 78: Water Pump

    Water Pump The pump when switched on is activated by the release of pressure at the tap and will pump water continuously until the tap is turned off and pressure restored. Should the pumps activate while the taps is turned off this could indicate a leak and require investigation and rectification.

  • Page 79: Furnace

    Furnace Dometic DFSD 12111 Furnace Introduction: The following instructions are an extract from the Operation Manual published by the manufacturer Dometic Corporation. These instructions are a guide to operation of the furnace only. The manufacturers Operation Manual included with the product MUST be read in its entirety before operating this appliance.
  • Page 80 ELECTRICAL SHOCK HAZARD Failure to obey the following warnings could result in property damage, serious injury, or death: Furnaces with 12 VDC connection are for low-voltage battery or direct current only. Do NOT connect to • 120 or 240 VAC. This Furnace is designed for negative ground 12 VDC only.

  • Page 81: Operation

    Operation FIRE OR EXPLOSIVE HAZARD Failure to obey the following warnings could result in property damage, serious injury, or death: This Furnace does not have a pilot. It is equipped with an ignition device that automatically lights the • burner. Do NOT try to light the burner by hand. BEFORE OPERATING THE FURNACE, check around the Furnace area and floor for the smell of gas and •...

  • Page 82: Turning Off The Furnace

    If the Furnace will not operate, follow the instructions for “B. Turning Off The Furnace” and call a qualified service technician. B. Turning Off The Furnace Set the thermostat to the lowest setting, then turn to the OFF position. • Turn the manual shut-off valve at the LP tank (if equipped) to the OFF position.

  • Page 83: Schematics & Part Numbers

    MJFCX003 14mm Wheels Stud YHJL110 14mm Wheel Nut YZCQ029 M38 Castle Nut M38 Metric LGPJ002 90mm Bearing Dust Cap (3 ³⁵/₆₄”) MDC Specific CSWH001 Wheel Bearing (Timken) 25590 Bearing Race 25590 Bearing Seal Metric 55 x 85 x 12mm 2 ¹¹/₆₄” x 3 ¹¹/₃₂” x ¹⁵/₃₂”...

  • Page 84: Electrical Diagram

    Electrical Diagram 84 | P a g e www.mdcusa.com Ph: 833-632-8721 P a g e | 84...

  • Page 85: Lithium Battery System

    Lithium Battery System Your 15 Year Anniversary Edition RV is fitted with a 200Ah Lithium Iron Phosphate (LiFePO4) battery system, replacing the traditional AGM type battery systems. The factory-fitted charging systems are specifically designed to allow efficient charging, suited to the extreme power demands of the larger battery, and an internal Battery Management System (BMS), built right into the battery itself, constantly monitors the battery health including: •...

  • Page 86: Charging System - Bm Pro

    Charging System – BM Pro Your trailer is fitted with a BM PRO Battery Plus 35SR management unit. This unit controls all power input to the trailer. The unit is a multi-stage charger for solar, vehicle and shore power input. Batteries are electrically live and must be treated with extreme caution.
  • Page 87 To exit ECO Mode, start battery charging. The BatteryPlus35-II will exit ECO Mode when the battery charges to the Recovery voltage. Upon exiting ECO Mode, the BatteryPlus35-II will automatically return to its previous state of operation. When in ECO Mode you may temporarily turn on caravan loads for a short time by cycling the switch connected the BatteryPlus35-II’s RSW input or the battery button on the Trek, Odyssey or Mobile Apps.

  • Page 88: Batteryplus Trouble Shooting

    Batteryplus Trouble Shooting BATTERYPLUS35-II OPERATIONAL STATUS INDICATOR Table displays the operational status of the BatteryPlus35-II, as shown by the colored flash of the LED Status Indicator on the BatteryPlus35-II 88 | P a g e www.mdcusa.com Ph: 833-632-8721 P a g e | 88...

  • Page 89: Hub Assembly

    Hub Assembly 89 | P a g e www.mdcusa.com Ph: 833-632-8721 P a g e | 89...

  • Page 90: Trailing Arms And Bushes

    Trailing Arms and Bushes 90 | P a g e www.mdcusa.com Ph: 833-632-8721 P a g e | 90...

  • Page 91: Service Record And Schedule

    Service Record and Schedule 300 miles FIRST SERVICE CHECKED Check hitch bolts to 90Nm/66ft lb • Hitch Lubricate • Handbrake Inspect and adjust handbrake • Brakes & Inspect and adjust brakes. Check bearings are well greased and crown • Bearings nut is correctly tightened.
  • Page 92 Every 6 MONTHS / 3000 mile SERVICE CHECKED Check hitch bolts to 90Nm/66ft lb • Hitch Lubricate • Handbrake Check cable and adjust if necessary • Hand winch Check brake function and webbing • Torque bolts to 190Nm/140ft lb • Grease bushes and check for play.
  • Page 93 12 MONTHS / 6000 mile SERVICE CHECKED Chassis and Suspension Check hitch bolts to 90Nm/66ft lb • Hitch Lubricate • Jockey Wheel Inspect for condition and operation • Check for correct operation. • Breakaway Inspect lanyard and clip • Drawbar Inspect wiring grommets and general condition •...
  • Page 94 Fire Extinguisher Inspect extinguisher is charged and within service date • Test and inspect. • Smoke Alarm Replace battery • Window Blinds Inspect and adjust tension where necessary • Damp Check Inspect caravan for any dampness. • Plumbing Hot Water De-scale hot water service •...
  • Page 95 18 MONTHS / 9000 mile SERVICE CHECKED Check hitch bolts to 90Nm/66ft lb • Hitch Lubricate • Handbrake Check cable and adjust if necessary • Hand winch Check brake function and webbing • Lubricate and check bushes for excess movement. •...
  • Page 96 24 MONTHS / 12,000 mile SERVICE CHECKED Chassis and Suspension Check hitch bolts to 90Nm/66ft lb • Hitch Lubricate • Jockey Wheel Inspect for condition and operation • Check for correct operation. • Breakaway Inspect lanyard and clip • Drawbar Inspect wiring grommets and general condition •...
  • Page 97 Ventilation Inspect for obstruction and vents operating correctly • Fire Extinguisher Inspect extinguisher is charged and within service date • Test and inspect. • Smoke Alarm Replace battery • Window Blinds Inspect and adjust tension where necessary • Damp Check Inspect caravan for any dampness.
  • Page 98 30 MONTHS / 15,000 mile SERVICE CHECKED Check hitch bolts to 90Nm/66ft lb • Hitch Lubricate • Handbrake Check cable and adjust if necessary • Hand winch Check brake function and webbing • Lubricate and check bushes for excess movement. •...
  • Page 99 36 MONTHS / 18,000 mile SERVICE CHECKED Chassis and Suspension Check hitch bolts to 90Nm/66ft lb • Hitch Lubricate • Jockey Wheel Inspect for condition and operation • Check for correct operation. • Breakaway Inspect lanyard and clip • Drawbar Inspect wiring grommets and general condition •...
  • Page 100 Ventilation Inspect for obstruction and vents operating correctly • Fire Extinguisher Inspect extinguisher is charged and within service date • Test and inspect. • Smoke Alarm Replace battery • Window Blinds Inspect and adjust tension where necessary • Damp Check Inspect caravan for any dampness.
  • Page 101 42 MONTHS / 21,000 mile SERVICE CHECKED Check hitch bolts to 90Nm/66ft lb • Hitch Lubricate • Handbrake Check cable and adjust if necessary • Hand winch Check brake function and webbing • Lubricate and check bushes for excess movement. •...
  • Page 102 48 MONTHS / 24,000 mile SERVICE CHECKED Chassis and Suspension Check hitch bolts to 90Nm/66ft lb • Hitch Lubricate • Jockey Wheel Inspect for condition and operation • Check for correct operation. • Breakaway Inspect lanyard and clip • Drawbar Inspect wiring grommets and general condition •...
  • Page 103 Ventilation Inspect for obstruction and vents operating correctly • Fire Extinguisher Inspect extinguisher is charged and within service date • Test and inspect. • Smoke Alarm Replace battery • Window Blinds Inspect and adjust tension where necessary • Damp Check Inspect caravan for any dampness.
  • Page 104 54 MONTHS / 27,000 mile SERVICE CHECKED Check hitch bolts to 90Nm/66ft lb • Hitch Lubricate • Handbrake Check cable and adjust if necessary • Hand winch Check brake function and webbing • Lubricate and check bushes for excess movement. •...
  • Page 105 60 MONTHS / 30,000 mile SERVICE CHECKED Chassis and Suspension Check hitch bolts to 90Nm/66ft lb • Hitch Lubricate • Jockey Wheel Inspect for condition and operation • Check for correct operation. • Breakaway Inspect lanyard and clip • Drawbar Inspect wiring grommets and general condition •...
  • Page 106 Ventilation Inspect for obstruction and vents operating correctly • Fire Extinguisher Inspect extinguisher is charged and within service date • Test and inspect. • Smoke Alarm Replace battery • Window Blinds Inspect and adjust tension where necessary • Damp Check Inspect caravan for any dampness.
  • Page 107 66 MONTHS / 33,000 mile SERVICE CHECKED Check hitch bolts to 90Nm/66ft lb • Hitch Lubricate • Handbrake Check cable and adjust if necessary • Hand winch Check brake function and webbing • Lubricate and check bushes for excess movement. •...
  • Page 108 72 MONTHS / 36,000 mile SERVICE CHECKED Chassis and Suspension Check hitch bolts to 90Nm/66ft lb • Hitch Lubricate • Jockey Wheel Inspect for condition and operation • Check for correct operation. • Breakaway Inspect lanyard and clip • Drawbar Inspect wiring grommets and general condition •...
  • Page 109 Ventilation Inspect for obstruction and vents operating correctly • Fire Extinguisher Inspect extinguisher is charged and within service date • Test and inspect. • Smoke Alarm Replace battery • Window Blinds Inspect and adjust tension where necessary • Damp Check Inspect caravan for any dampness.
  • Page 110 78 MONTHS / 39,000 mile SERVICE CHECKED Check hitch bolts to 90Nm/66ft lb • Hitch Lubricate • Handbrake Check cable and adjust if necessary • Hand winch Check brake function and webbing • Lubricate and check bushes for excess movement. •...
  • Page 111 84 MONTHS / 42,000 mile SERVICE CHECKED Chassis and Suspension Check hitch bolts to 90Nm/66ft lb • Hitch Lubricate • Jockey Wheel Inspect for condition and operation • Check for correct operation. • Breakaway Inspect lanyard and clip • Drawbar Inspect wiring grommets and general condition •...
  • Page 112 Ventilation Inspect for obstruction and vents operating correctly • Fire Extinguisher Inspect extinguisher is charged and within service date • Test and inspect. • Smoke Alarm Replace battery • Window Blinds Inspect and adjust tension where necessary • Damp Check Inspect caravan for any dampness.

  • Page 113: Travel Record

    Travel Record Your caravan service record booklet and logbook will help you keep track of miles travelled and service records. Trip Name Date Miles Start Miles Finish Cumulative Miles 113 | P a g e www.mdcusa.com Ph: 833-632-8721 P a g e | 113...
  • Page 114 Trip Name Date Miles Start Miles Finish Cumulative Miles 114 | P a g e www.mdcusa.com Ph: 833-632-8721 P a g e | 114...

  • Page 115: Warranty Policy

    MDC. MDC shall not be liable, (in part or whole) for any warranties, either express or implied, made by agents or resellers on behalf of MDC without the knowledge or express written permission of MDC.
  • Page 116 4. LIMITED WARRANTY FOR TENTS Tents are guaranteed by MDC to be in new condition and without flaws or defects at the time of purchase by you, general wear and tear excepted and excluding any other Limited Warranty exclusion as set forth herein.
  • Page 117 7. PRODUCTS BOUGHT AT AUCTION From time to time, MDC, may, at their sole discretion, offer Products for auction, either independently or via a third party. While MDC will make every commercially reasonable effort to provide all relevant information regarding the Product on auction, to the maximum extent permitted by applicable law, any and all Products bought at auction do not carry any statutory or other warranty.
  • Page 118 To the maximum extent permitted by applicable law and unless specifically stated in writing at the time of auction, any Products sold at auction by or on behalf of MDC shall carry no warranty, whether express, implied or statutory, and shall be sold “as is.”...

  • Page 119: Guide To Video Tutorials

    Guide to Video Tutorials Handover Video View this video for an overall instruction on operating the product Scan the code or go to https://youtu.be/Mx5s15fPC4E Setup Tutorial View this video for correct setup procedure Scan the code or go to https://youtu.be/-L93Z0LDNNg External Ensuite Setup Tutorial View this video to set up external ensuite tent Scan the code or go to...

  • Page 120: Appendix

    Loading Your Trailer Correct Wiring of Tow Vehicle Maintaining Proper Tire Pressure Corrosion Protection Maximum Weight Limits Daily Checks MDC Contact Details and Stores Dangerous Gases Mechanical Maintenance Decalcification Operating Instructions Determining Correct Load Limit – Trailer Operating modes (control panel) Operating Procedures Determining Load Limit –...
  • Page 121 Plumbing and Toilet Towing with Trucks and Buses Post Winter Towing Your Trailer Precautions Trailer Body Maintenance Pressure relief valve Trailer Level Pre-Trip Inspection Trailer Sway Propane Cylinder Safety Trailer Tire Pressures Propane Safety Trailers 10,000 Pounds GVWR or Less Protection of Finishes Trailing Arms and Bushes Travel Record...
  • Page 122 122 | P a g e www.mdcusa.com Ph: 833-632-8721 P a g e | 122...

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