MDC XT16-HR East West 2019 User Manual And Manual
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MDC XT16-HR East West 2019 User Manual And Manual

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XT16-HR East West
User Manual and Guide
2019 Model Onwards
©Copyright Market Direct Campers & Caravans 2019
Read owner's manual before using the equipment. Third party component manuals should be read in conjunction
with this manual. Maintenance guidelines must be met or exceeded, failing to meet these guidelines may result in
serious injury or death and property damage. Specifications may change without notice.

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Summary of Contents for MDC XT16-HR East West 2019

  • Page 1 XT16-HR East West User Manual and Guide 2019 Model Onwards ©Copyright Market Direct Campers & Caravans 2019 Read owner’s manual before using the equipment. Third party component manuals should be read in conjunction with this manual. Maintenance guidelines must be met or exceeded, failing to meet these guidelines may result in serious injury or death and property damage.

  • Page 2: Table Of Contents

    1300 4X4 4X4 Adjuster .............. 20 Table of Contents Correct Use of Your Electric Brakes ....21 INTRODUCTION ............2 Important Safety Notice ........21 Terminology & Abbreviations ........2 Brake Adjustment ..........21 Store Locations ............3 Brake Cleaning and Inspection ......21 Contact Details............

  • Page 3: Introduction

    Positive toe, or toe in, is the front of the wheel pointing towards the centreline of the vehicle. Toe can be measured in linear units, at the front or rear of the tyre, or as an angular deflection. In the case of MDC products, the “toe in” is...

  • Page 4: Store Locations

    Welshpool WA 6107 SOUTH AUSTRALIA Adelaide 1246 South Rd Clovelly Park SA 5042 Contact Details NATIONAL TOLL FREE WARRANTY HOTLINE SPARE PARTS 1300 MDC CARE 1300 MDC PARTS 1300 4X4 4X4 1300 494 494 1300 632 2273 1300 632 72787...

  • Page 5: About Your Hybrid Offroad Caravan

    1300 4X4 4X4 ABOUT YOUR HYBRID OFFROAD CARAVAN Specifications SIZE (CLOSED WITH AC) 2350mmW x 6640mmL x 3000mmH SIZE (OPENED WITH AC) 5400mmW x 6640mmL x 3000mmH STYLE 16’ hybrid offroad caravan TOWBALL WEIGHT 200kg TARE WEIGHT Approx. 2370kg 3000kg BERTH CHASSIS 150mm x 50mm x 3mm...

  • Page 6: Fridge Fitting Chart

    1300 4X4 4X4 Fridge Fitting Chart Dimensions: 540mm Wide x 840mm Long x 470mm High Engel Dometic Evakool Bushman Ironman MT35FP CFX-28 RF40 Elements 60 CFX-35 RF47 CFX-40 TMX35 CFX-50 Glacier 30 CF80ACVERB ED85 CF80ACDZVERB Instructional Videos Handover Tutorial This video is to be viewed for explanation of operation of all features Scan the code or go to https://youtu.be/27Lzo8MKvdg...

  • Page 7: Setup Tutorial

    1300 4X4 4X4 Setup Tutorial View this video for correct setup procedure Scan the code or go to https://youtu.be/O0kkqHXczBY Kitchen and Electrical Setup Tutorial View this video to set up kitchen and operate electricals Scan the code or go to https://youtu.be/3UUyMyzPcs8 Setting up the Ensuite Tent View this video to set up external ensuite tent...

  • Page 8: How To Hitch Your Coupling

    1300 4X4 4X4 How to Hitch your coupling Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle. Make sure the handbrake is applied prior to coupling and uncoupling.
  • Page 9 1300 4X4 4X4 Make sure the dust cap is securely connected to the bump cover. This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure (there should be a slight click when it has been assembled correctly) Test if the dust cover is connected to the bump cover by applying a slight upward force to the dust cover, it shouldn’t separate.

  • Page 10: Coupling

    1300 4X4 4X4 Coupling STEP 1 Push down the button (1) and push the locking mechanism back (2). When the locking mechanism (2) is all the way back, release the button (1) locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debris on it.
  • Page 11 1300 4X4 4X4 STEP 3 Make sure the tow pin is seated inside the universal and the tow pin top is sticking out of the locking mechanism (see below). Press the button (1) to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1.

  • Page 12: Uncoupling

    1300 4X4 4X4 Uncoupling STEP 1 Push down the button 1 and push the locking mechanism back 2. When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position. STEP 2 Lift the coupling up off the tow pin.

  • Page 13: Loading Your Caravan

    1300 4X4 4X4 Loading Your Caravan It is important to load your caravan correctly to distribute weight evenly and achieve a suitable ball weight load and prevent loading in a manner that can cause a caravan to sway and/or roll excessively left and right. The optimum ball weight on a caravan is between 9 and 11% of the total caravan weight.

  • Page 14: Levelling Your Caravan

    1300 4X4 4X4 the sun’s arc goes from front to back or back to front with the annex/awning in the general direction the sun is arcing across. Doing this will keep the bulk of the caravan in shade and the inside cooler as it will be shaded by the awning. Levelling Your Caravan The stabiliser legs on your caravan are not designed for supporting the full weight of the trailer, they are there to stabilise it once it is level.

  • Page 15: Electric Awning

    1300 4X4 4X4 Electric Awning When extending the awning always support to front as it extends. Do not allow the awning to carry the full extended weight as this may damage the hinges. Support the end manually by hand or by using the extendable legs. When used as an awning only with no annex setup, it is only suitable for mild weather conditions and should be packed away in high winds.

  • Page 16: Preparing For Bad Weather

    1300 4X4 4X4 Preparing for Bad Weather During inclement weather the following should be done: • Close all roof vents and hatches to prevent water entering. • Protect the awning from high winds by retracting or securing with guy ropes and pegs. •...

  • Page 17: Care Of Paint And Surfaces

    1300 4X4 4X4 Care of Paint and Surfaces Paintwork The paint coatings on your caravan are no different to that of your car in that they need regular care and maintenance. Washing: Only use mild detergents free of ammonia when washing your caravan. Always check the label to ensure the washing solution is nonabrasive, contains no ammonia or caustics.

  • Page 18: Torque Settings

    1300 4X4 4X4 Securing Your Caravan When parked and unhitched you should always use suitable wheel chocks to ensure the trailer can’t move in the event of a handbrake failure. For security a wheel clamp or and hitch lock are highly recommended. Torque Settings Wheel Nuts Wheel nuts should be tightened to correct torque using a torque wrench.

  • Page 19: Brakes And Handbrake

    1300 4X4 4X4 Brakes and Handbrake Features Your trailer is fitted with electric brakes that require a brake controller that can be operated from the driver’s seat. 1. Manual adjusted to provide the correct braking capability for varying road, off-road and load conditions. 2.

  • Page 20: Breakaway Switch

    1300 4X4 4X4 Breakaway Switch By law, all trailers with an ATM of 2000kg or greater must have a “Breakaway System” to halt the trailer in the event it becomes detached from the tow vehicle whilst traveling. Your caravan is fitted with this system with the switch mounted on the drawbar with a steel wire lanyard to connect to your tow vehicle.

  • Page 21: Adjuster

    1300 4X4 4X4 Adjuster To adjust the handbrake cable tension release locknuts A, B and C in the diagram Handbrake Adjuster 1 below. To tighten the handbrake cable, turn the adjuster wheel D in a clockwise direction. Once adjusted retighten lock nuts and test.

  • Page 22: Correct Use Of Your Electric Brakes

    1300 4X4 4X4 Correct Use of Your Electric Brakes Your trailer brakes are designed to work in synchronisation with your tow vehicle brakes. Never use your tow vehicle or trailer brakes alone to stop the combined load. Your trailer and tow vehicle will seldom have the correct amperage flow to the brake magnets to give you comfortable, safe braking unless you make proper brake system adjustments.

  • Page 23: Magnets

    It is important to replace both shoes on each brake and both brakes of the same axle. This is necessary to retain the “balance” of your brakes. Be sure to replace your shoes only with genuine MDC parts available from our outlets.

  • Page 24: Wheels And Tyres

    1300 4X4 4X4 Wheels and Tyres Highway Your caravan is fitted with 16” wheels and 265/75 R16 Goodride Tyres. The tyres are a “Light Truck” typre with a mud terrain tread and a maximum load rating on single axle of 1550kg at 80psi. Recommended highway pressure at tare weight of the caravan is 50-56psi Recommended highway pressure at ATM of 3000kg is 74-77psi Off Road...

  • Page 25: Electrical Systems

    MDC accepts no liability for any personal injury, damages or loss as a result of unqualified or untrained persons repairing or altering the electrical systems on this product. If in doubt call your local MDC outlet or phone: 1300 831407 Battery Care Your camper is fitted with 100Ah AGM Batteries.

  • Page 26: Control Panel

    1300 4X4 4X4 Control Panel • Circuit Breakers are “Push to Reset” • Red light on switches means “On” • Voltmeter will show battery voltage when idle or charge voltage when charging • Amp meter will show current used not charge current.

  • Page 27: Switch Panel Circuit Diagram

    1300 4X4 4X4 Switch Panel Circuit Diagram...

  • Page 28: Main Circuit Diagram

    1300 4X4 4X4 Main Circuit Diagram...

  • Page 29: Gas & Water Systems

    1300 4X4 4X4 Gas & Water Systems Hot Water System WARNING: The flue outlet on your gas hot water system must be uncovered prior to use. Open the protective dust cabinet and remove the white cover before use. Do not operate whilst towing. Do not operate in enclosed spaces Your caravan is fitted with a Truma boiler hot water system.

  • Page 30: Connecting The Gas

    1300 4X4 4X4 Connecting the Gas Your caravan is fitted with plumbed gas with the regulator and gas bottle placement at the front of the trailer. Always ensure gas bottles are serviceable and within the 10-year service life. This information is stamped on the bottle base. Once you connect your gas bottle you can connect the external BBQ gas hose to the bayonet connection provided.

  • Page 31: Diesel Heater

    1300 4X4 4X4 Diesel Heater Introduction Special Forms of notation, presentations and icons Icons Danger! This icon draws your attention to a threat of danger to life and limb. Failure to comply can result in serious injury or death. Caution! This icon draws your attention to a dangerous situation for a person and/or product.

  • Page 32: Schematic

    1300 4X4 4X4 Schematic...

  • Page 33: Parts List

    1300 4X4 4X4 Parts List Fig No. Part No. Description 161-10026 Combustion air inlet tube ø25mm 161-10027 Stainless steel exhaust tube ø25mm 520-00005 20-32mm stainless steel hose clamp 161-10030 Muffler 523-00003 Fastening clamp for Combustion air inlet tube R-type ø27mm 161-10021 Nylon oil hose ø4mm×1.25mm...

  • Page 34: Heater Control

    1300 4X4 4X4 Heater Control The control switch panel is used to control the unit functions. 1. Ventilation mode indicator 2. Heating/Combustion mode indicator 3. Heating selector button 4. Stop button 5. Ventilation selector button 6. Temperature selector Important tips about operation： •...

  • Page 35: Trouble Shooting And Fault Guide

    1300 4X4 4X4 Temperature control • The control can be used to pre-set an interior temperature. According to the size of heating space and prevailing outdoor temperature, the heater’s temperature can be set within the range of +10 °C to +30 °C. Control in the heating mode •...
  • Page 36 1300 4X4 4X4 Code of Description of Malfunction reason Troubleshooting malfunction malfunction Over-voltage Check your power supply by multimeter. If below nominal Voltage is beyond or Under- voltage 25%, pls recharge or change battery. If above nominal voltage ±25% voltage nominal voltage 25%, please change your power supply.

  • Page 37: Protecting From Mould

    1300 4X4 4X4 1. No fuel in the Check whether there is fuel or enough fuel in tank container 2. Fuel pipe blocked or Check whether the pipe is blocked by impurity and each broken connection is intact. if so, please repair or replace it. Ignition failure 3.

  • Page 38: Pre-Trip Checklist

    1300 4X4 4X4 Pre-Trip Checklist Working from a checklist will help avoid forgetting important tasks particularly nin regard to safety. Individual camper set ups may differ depending on tow vehicle and any modifications made by the owner. The table below is for guidance only.

  • Page 39: Wheel Chocks

    1300 4X4 4X4 Wheel Chocks Wheel chocks are an important safety device when leaving your trailer parked on even the slightest incline. On level ground it is recommended to chock both sides of the wheel. On a hill you should chock the wheels on the downhill side ensuring the chocks Covers Hard floor campers and caravans will benefit greatly from a storage cover.

  • Page 40: Trouble Shooting

    1300 4X4 4X4 Trouble Shooting Electrical...

  • Page 41: Water

    1300 4X4 4X4 Water Problem Possible Cause Remedy No power from control panel Check circuit breaker Flat Battery Charge battery Replace pump, Contact dealer for Pump not working (no noise) Faulty pressure switch replacement Check connections with multimeter Bad electrical connection or test light Turn on tap and hold finger over nozzle for 5 seconds and release.

  • Page 42: Brakes

    1300 4X4 4X4 Brakes Problem Possible Cause Remedy Open Circuits Find and correct Severe under adjustments Adjust brakes No Brakes Faulty controller Test and correct/replace Short circuits Find and correct Great or oil on linings or magnets Clean or replace Corroded connection Clean or replace connectors Worn lining or magnets...

  • Page 43: Handy Tips

    1300 4X4 4X4 Handy Tips Driving Off Road Towing your caravan off road adds many dimensions to the driver’s responsibilities and factors to be considered. When travelling remote always carry enough spare parts and supplies to cater for a “worst case scenario.” Always perform preventative maintenance and daily checks.

  • Page 44: Trip Planning

    1300 4X4 4X4 Creek and River Crossings These crossings can be extremely dangerous even in low water levels and should never be attempted in times of even mild flooding. Towing a camper or caravan greatly elevates the risk in this situation and should never be attempted unless you are completely assured it is safe to do so.

  • Page 45: Warranty Statement

    MDC. MDC shall not be liable, (in part or whole) for any warranties, either express or implied, made by agents or resellers on behalf of MDC without the knowledge or express written permission of MDC. Such unauthorised claims shall be the responsibility of the agent or reseller only.

  • Page 46: Maintenance

    Goods Bought at Auction From time to time, MDC, may, at its discretion, offer items for auction, either independently or via a third party. Whilst every effort will be made to provide all relevant information regarding the item on auction, as per Australian law, any and all goods bought at auction subsequently do not carry any statutory warranty.
  • Page 47 1300 4X4 4X4 MASTERCLASS Tutorials...
  • Page 48 1300 4X4 4X4 Maintenance Schedule...
  • Page 49 1300 4X4 4X4 500KM FIRST SERVICE CHECKED Hitch Check hitch bolts to 76Nm. Lubricate with high temp bearing grease Handbrake Inspect and adjust handbrake Brakes Inspect and adjust brakes Inspect condition and torque to 125Nm (12mm studs) Wheel nuts (140Nm 14mm studs alloy rims) (200Nm 14mm studs steel rims) Tyres Inspect for abnormal wear, damage and correct pressure Wheel Bearing...
  • Page 50 1300 4X4 4X4 12 MONTHS / 10,000KM SERVICE CHECKED Hitch Inspect for damage and lubricate. Check bolt Torque to 76Nm Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
  • Page 51 1300 4X4 4X4 24 MONTHS / 20,000KM SERVICE CHECKED Hitch Inspect for damage and lubricate. Check bolt Torque to 76Nm Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
  • Page 52 1300 4X4 4X4 36 MONTHS / 30,000KM SERVICE CHECKED Hitch Inspect for damage and lubricate. Check bolt Torque to 76Nm Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
  • Page 53 1300 4X4 4X4 48 MONTHS / 40,000KM SERVICE CHECKED Hitch Inspect for damage and lubricate. Check bolt Torque to 76Nm Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
  • Page 54 1300 4X4 4X4 CHECKED 60 MONTHS / 50,000KM SERVICE Hitch Inspect for damage and lubricate. Check bolt Torque to 76Nm Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.

  • Page 55: Supplier Contact Details

    1300 4X4 4X4 Supplier Contact Details Dometic Thetford Australia https://www.dometic.com/en-au/au/contact-us Address: 41 Lara Way, Campbellfield VIC 3061 Phone: (03) 9358 0700 Email: infoaus@thetford.com.au Cruisemaster Leisure-Tec Australia Pty Ltd (Truma Hot Water) Address: 352B Bilsen Road, Geebung QLD 4034 50 Metrolink Circuit Campbellfield VIC 3061 Phone: (07) 3624 3800 Phone: 1300 072018 Email:...
  • Page 56 1300 4X4 4X4 Collie Geraldton 96 Forrest Street, Collie WA 6225 Unit 1, 75 Flores Road, Geraldton WA 6530 Ph: (08) 9734 1624 Ph: (08) 9964 4655 Email: collie@statewidebearings.com.au Email: geraldton@statewidebearings.com.au Karratha Kalgoorlie 51 Orkney Road, Karratha WA 6714 5 Darcy Lane, Kalgoorlie WA 6430 Ph: (08) 9144 2333 Ph: (08) 9091 4111 Email: karratha@statewidebearings.com.au...

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