MDC XT16HR EAST WEST 2021 Owner's Manual
  1. Manuals
  2. Brands
  3. MDC Manuals
  4. Caravans
  5. XT16HR EAST WEST 2021
  6. Owner's manual

MDC XT16HR EAST WEST 2021 Owner's Manual

Overland travel trailer
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
XT16HR
EAST WEST
OVERLAND Travel Trailer
OWNER'S MANUAL
U.S.A EDITION: 2021 - Version 1
www.mdcusa.com
*2021 Model shown.
Phone: 833-632-8721
Copyright © MDC Campers and Caravans Inc 2021 All Rights Reserved

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the XT16HR EAST WEST 2021 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for MDC XT16HR EAST WEST 2021

Summary of Contents for MDC XT16HR EAST WEST 2021

  • Page 1 XT16HR EAST WEST OVERLAND Travel Trailer OWNER’S MANUAL U.S.A EDITION: 2021 - Version 1 www.mdcusa.com *2021 Model shown. Phone: 833-632-8721 Copyright © MDC Campers and Caravans Inc 2021 All Rights Reserved...

  • Page 2: Table Of Contents

    Jacking Your Trailer ............18 Safety Alert Symbols and Signal Words .......2 Dangerous Gases ............... 19 Reporting Safety Defects ..........3 MDC USA Contact Details and Stores ...... 19 Tow vehicle and Trailer Compatibility ......3 Trailer Specifications ............20 Terminology & Abbreviations ..........4 Using Your Trailer ..............
  • Page 3 Water Heater Bypass Not Installed ......38 Draining the water and cleaning the water inlet filter ..Post Winter ................38 Winter Storage ..............38 Decalcification ..............59 Mechanical Maintenance ..........39 Appendix A – Error Codes..........65 Wheels and Tires ............... 39 Troubleshooting ..............
  • Page 4 MDC service marks or trademarks as well as those of MDC affiliates or other companies, in the form of words, graphics, and logos. Your use of this Owner’s Manual does not constitute any right or license for you to use MDC’s or any other party’s service marks or trademarks, without the prior written permission of MDC or the applicable party.
  • Page 5 TIRE SIZE: DEALER PH: DISCLAIMER: By receiving this handbook, you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC Campers and Caravans Inc. www.mdcusa.com Ph: 833 632 8721...

  • Page 6: My Trailer Details

    MDC trailers are manufactured using many third party supplied products which have separate manuals. These manual must be read in conjunction with this document and all instructions followed. If your trailer does not have additional...

  • Page 7: General Safety Information

    If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying MDC Caravans and Campers INC.

  • Page 8: Tow Vehicle And Trailer Compatibility

    Section 1. Introduction Terminology & Abbreviations Dry Weight: The total weight of the trailer (load on tires plus coupling load) with all options and fittings as supplied by the manufacturer, with empty water tanks, excluding fluids not essential for operation on public roads, and without luggage or personal effects.

  • Page 9: Terminology & Abbreviations

    Toe can be measured in linear units, at the front or rear of the tire, or as an angular deflection. In the case of MDC products, the “toe in”...
  • Page 10 Caravan to sway and/or roll excessively left and right. The industry optimum ball weight on a caravan is between 9 and 11% of the total trailer weight. MDC trailers fit into this category and 10% should be used as the starting point.

  • Page 11: Tire Safety Information

    Chassis All MDC chassis are fully engineered and verified using Finite Element Analysis (FEA) software. This ensures that the chassis for each model passes the relevant regulations and design rules as originally provided to the customer. Any modification to the chassis or drawbar whatsoever (no matter how minor) will inevitably change this – whether it impacts the towing dynamics, expected loads and stress points, safety chain attachment points, overall trailer length etc.

  • Page 12: Tire Safety - Everything Rides On It

    Tire Safety – Everything Rides on it The National Traffic Safety Administration (NHTSA) has published a brochure (DOT HS 809 361) that discusses all aspects of Tire Safety, as required by CFR 575.6. This brochure is reproduced in part below. It can be obtained and downloaded from NHTSA, free of charge, from the following web site: http://www.nhtsa.dot.gov/cars/rules/TireSafety/ ridesonit/tires_index.html Studies of tire safety show that maintaining proper tire pressure, observing tire and vehicle load limits (not carrying...

  • Page 13: Understanding Tire Pressure And Load Limits

    Understanding Tire Pressure and Load Limits Tire inflation pressure is the level of air in the tire that provides it with load-carrying capacity and affects the overall performance of the vehicle. The tire inflation pressure is a number that indicates the amount of air pressure– measured in pounds per square inch (psi)–a tire requires to be properly inflated.

  • Page 14: Tire Size

    Tire Size To maintain tire safety, purchase new tires that are the same size as the vehicle’s original tires, or another size recommended by the manufacturer. Look at the tire information placard, the owner’s manual, or the sidewall of the tire you are replacing to find this information.
  • Page 15 The “P” indicates the tire is for passenger vehicles. Next number This three-digit number gives the width in millimetres of the tire from sidewall edge to sidewall edge. In general, the larger the number, the wider the tire. Next number This two-digit number, known as the aspect ratio, gives the tire’s ratio of height to width.

  • Page 16: Treadwear Number Utqgs Information

    Treadwear Number UTQGS Information This number indicates the tire’s wear rate. The higher the treadwear number is, the longer it should take for the tread to wear down. For example, a tire graded 400 should last twice as long as a tire graded 200. Traction Letter This letter indicates a tire’s ability to stop on wet pavement.

  • Page 17: Additional Information On Light Truck Tires

    Additional Information on Light Truck Tires Please refer to the following diagram. Tires for light trucks have other markings besides those found on the sidewalls of passenger tires. The “LT” indicates the tire is for light trucks or trailers. An “ST” is an indication the tire is for trailer use only. Max.

  • Page 18: Propane Safety

    Propane Safety Appliances in your trailer are fuelled with propane. Propane is heavier than air which will allow it to pool in some areas creating an explosion risk. It is mandatory to follow all manufacturer guidelines in the use of propane appliances. DANGER •...

  • Page 19: Propane Cylinder Safety

    • NEVER use a match or flame when checking leaks. • NEVER use cooking appliances for comfort heating. This can lead to carbon monoxide poisoning that can lead to death or serious injury. • In the event of a fire, immediately close cylinder valve if safe to do so. •...

  • Page 20: Gas Appliance Safety

    Gas Appliance Safety DANGER DO NOT use gas cooking appliances for comfort heating. This can lead to carbon monoxide poisoning, which can lead to death or serious injury WARNING Gas cooking appliances need fresh air for safe operation. Before operation: Open vents or windows slightly or turn on exhaust fan prior to using cooking appliance.

  • Page 21: Electrical Safety

    Electrical Safety Warning Failure To Follow These Instructions May Result In Death Or Serious Injury! When working with electrical equipment or lead acid batteries, have someone nearby in case of an emergency. Study and follow all the manufacturer’s specific precautions when using and servicing the battery and connected appliances.Wear eye protection and gloves.

  • Page 22: General Safety

    WARNING The battery area/compartment is designed for the use of non-ventilated batteries only. Do NOT plate a battery that requires venting into this area/ compartment Vented batteries can release poisonous and flammable gas that could lead to a fire or explosion causing serious injury or death. General Safety Brakes WARNING...

  • Page 23: Jacking Your Trailer

    Jacking Your Trailer Your trailer is fitted with purpose built jacking points and from January 2021 supplied with a suitable jack. An appropriately rated bottle jack is an acceptable alternative, however when using the jacking point beneath the trailing arm ensure the jack is of a retracted height that will fit under the jacking point when the tire is deflated. A suitably rated “High Lift”...

  • Page 24: Dangerous Gases

    Never cover permanent vents in the roof or pop top skirt or annex. • When using a generator, the generator must be placed where carbon monoxide fumes cannot enter the trailer. Carbon Monoxide Detector MDC USA Contact Details and Stores CALIFORNIA ARIZONA Los Angeles 3908 East Broadway Rd.

  • Page 25: Trailer Specifications

    Specifications B ERTH SIZE 22’3” x 7’9” x 10’ S T Y LE 16’ hybrid offroad caravan D RY HITCH WEIG HT 450 lbs D RY WEIG HT 5174 lbs GV WR 6173 lbs FR AM E Hot Dipped Galvanized Steel BO DY CO N S TRU C TIO N Aluminium composite panel fully welded frame S TO N E PROTEC TIO N...

  • Page 26: Using Your Trailer

    Using Your Trailer The manufacturer has produced product specific video content for tutorial purposes, to assist in the correct setup and use. It is important to view and understand the instructions to avoid accidental damage to the product to prevent damage.

  • Page 27: Connecting The Hitch

    Connecting the Hitch Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle. Make sure the handbrake is applied prior to coupling and uncoupling. www.mdcusa.com Ph: 833 632 8721...
  • Page 28 Make sure the dust cap is securely connected to the bump cover. This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure (there should be a slight click when it has been assembled correctly) Test if the dust cover is connected to the bump cover by applying a slight upward force to the dust cover, it shouldn’t separate.

  • Page 29: Coupling

    Coupling STEP 1 Push down the button (1) and push the locking mechanism back (2). When the locking mechanism (2) is all the way back, release the button (1) locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debris on it. Locking plate should be in unlocked position as shown.
  • Page 30 STEP 3 Make sure the tow pin is seated inside the universal and the tow pin top is sticking out of the locking mechanism (see below). Press the button (1) to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1.

  • Page 31: Uncoupling

    Uncoupling STEP 1 Push down the button 1 and push the locking mechanism back 2. When the locking mechanism is all the way back, release the button while holding the mechanism to ensure it does not spring back to the locked position. STEP 2 Lift the coupling up off the tow pin.

  • Page 32: Connecting Wiring

    Connecting Wiring When connecting ensure the electric cables to your tow vehicle cannot drag on the road or foul the coupling. If necessary, use zip ties or like, to keep them neat and safe from damage. Connecting the Safety Chains Chains should be crossed over and connected with suitable rated shackles.

  • Page 33: Operating The Jockey Wheel

    WARNING WARNING – Where fitted, the breakaway system lanyard must be connected to a secure part of the tow vehicle. • Do not connect to the safety chain shackle. Connect only to a fixed structural part of the tow vehicle. •...

  • Page 34: Pre-Trip Inspection

    Pre-Trip Inspection Before any trip check the following Tires • Correct tire pressures • Tires are in good condition free from damage and uneven wear. • Tread is of legal and acceptable depth. Wheel Nuts • Ensure wheel nuts are tensioned to the correct torque using a torque wrench. •...

  • Page 35: Operating Trailer Features

    Operating Trailer Features This section covers details on using the common features on your trailer correctly. Stabilizer Legs The Stabilizer legs are fitted to make the trailer stable when occupied. Important things to note are: • Always try to set the Stabilizers up in a vertical position, 90 degrees to the chassis as shown in figure below. •...

  • Page 36: Using The Slide Out Kitchen

    Using the Slide Out Kitchen To extend the kitchen from the caravan, release pad bolt (fig1) and press down the blue slide tab (fig 2) and pull kitchen out. The kitchen will lock into place when extended. To put kitchen away, again press down the blue tabs and push back into place.

  • Page 37: 12 Volt Electrical System

    12 Volt Electrical System Control Panel Control Panel Use Main Rotary Switch: This is used to switch on or isolate the entire 12 volt system. Circuit Breakers: The round rubber capped Circuit breakers are resettable. To reset the circuit push in the rubber cap. Each circuit breaker is marked with the applicable circuit.

  • Page 38: Towing Your Trailer

    Towing Your Trailer Driving dynamics change considerably when towing a trailer. Many facets of driving need to be modified when towing for your safety and that of other road users. Important points you must know, understand, and adhere to are: •...

  • Page 39: Correct Wiring Of Tow Vehicle

    Correct Wiring of Tow Vehicle Vehicle with or without smart alternator: The Anderson plug can be connected to the tow vehicle start battery on the vehicle and should include the following to protect the start battery. 50 amp relay to stop power supply when vehicle is not running. 50 amp fuse or circuit breaker at the battery www.mdcusa.com Ph: 833 632 8721...

  • Page 40: Choosing A Camp Site

    Choosing a Camp Site When choosing a campsite always consider the following: • Choose a flat, even area when possible. • Never camp under trees where there is a risk of branches falling. • Camping in shade will reduce the performance of solar power charging. •...

  • Page 41: Care And Maintenance Of The Trailer

    Care and Maintenance of the Trailer Protection of Finishes Paint The paint coatings on your trailer are no different to that of your car in that they need regular care and maintenance. Rubber seals and applied sealants on trailers can shed polymers and pigments that can stain paint finishes if your trailer isn’t washed regularly.

  • Page 42: Corrosion Protection

    Fabrics Fabrics may not be colorfast and should be washed gently by hand on their own or dry cleaned. Corrosion Protection Reasonable steps should be made by the customer to protect the product from corrosion. Seaside areas, areas with high salt contents in soil and roads that are salted during snow conditions can greatly accelerate corrosion. When used in these areas the product should be thoroughly washed after use and unpainted metal surfaces should be coated in a suitable protectant.

  • Page 43: Trailer Body Maintenance

    Trailer Body Maintenance Locks and Latches Locks need regular maintenance to ensure they operate correctly and stay free from corrosion. Diligent use of WD40 or Inox will help in this regard. Both locks and latches need to be checked for adjustment to ensure correct seal compression.

  • Page 44: Mechanical Maintenance

    Mechanical Maintenance WARNING WARNING – Failing to maintain your trailer adequately COULD result in severe personal injury or death if the warning is ignored. Maintain according to the maintenance schedule as a minimum requirement. Wheels and Tires Tires should be checked for damage prior to each trip. Inspect for adequate tread depth and any damage particularly to sidewalls.

  • Page 45: Magnets

    It is important to replace both shoes on each brake and both brakes of the same axle. This is necessary to retain the “balance” of your brakes. Be sure to replace your shoes only with genuine MDC parts available from our outlets.

  • Page 46: Suspension

    Suspension Suspension maintenance should be done as per the schedule contained in this booklet. Regular lubrication and inspection are critical, and the grease points are indicated below. Regular checks of the torque on the trailing arm bolts indicated will prolong correct wheel alignment.

  • Page 47: Hitch

    Adjuster Automotive Type Adjusting the automotive style handbrake on later models is done as follows. To adjust the left and right side simultaneously: Loosen locknut A Turn shaft 1 clockwise, shortening the length exposed until desired adjustment achieved. Re-tighten locknut A For extended adjustment or to balance left and right cables: Choose the side you want to adjust and undo locknut B.

  • Page 48: Plumbing And Toilet

    Waste Holding Tank: The recommended product for the waste holding tank on Thetford toilet systems is Aqua Kem Blue or Aqua Kem Green for better environmental performance. Flush Water Tank: Only suitable for MDC models that have a toilet flush tank. Thetford recommend “Aqua Rinse” ***Do not add to main water tanks! *** Grey Water Tank: Tank Freshener www.mdcusa.com...

  • Page 49: Truma Aquago Hot Water System

    Truma AquaGo Hot Water System Safety behavior and practices Ensuring a safe operating environment • Suffocation through exhaust gases. To ensure dissipation of exhaust gases, operate the appliance outdoors only. Never use in enclosed spaces or tents or breathe in the exhaust gases. If installing an awning, make sure that the exhaust system terminates outdoors.

  • Page 50: Safe Operation

    Safe operation • Use with LP gas (propane) only. Butane or any mixtures containing more than 10% butane must not be used. - LP tanks must be filled by a qualified gas supplier only. • The nominal gas system pressure must be 10.5 in. wc. •...

  • Page 51: Safe Handling Of Malfunctions

    Safe handling of malfunctions • Switch OFF the gas supply and the appliance: if anything seems to be out of the ordinary. if you smell gas. • Fire / explosion if you attempt to use an appliance that has been damaged by flooding or if the vehicle has been involved in an accident.

  • Page 52: Operating Instructions

    Operating Instructions Read and follow the “Consumer Safety Information” before operating the appliance. WARNING Scalding injuries caused by hot water! Water temperatures over 127ºF (52ºC) can cause severe burns or scalding and in extreme cases even death. • Before using the hot water faucet or using the shower, allow the hot water to run until the water temperature no longer increases.

  • Page 53: Pressure Relief Valve

    Pressure relief valve WARNING Scalding injury from hot water and/or tampering with the pressure relief valve! • Never actuate the pressure relief valve as long as the appliance is still hot. • Do not place a plug or reducing coupling on the outlet part of the valve. •...

  • Page 54: Access Door

    Access door Opening the access door Turn the turn lock counterclockwise into the vertical position. • The access door can be opened in two different positions: Position 1 is the maximum opening width for switching the appliance on or off. NOTICE Damage to the hinge! •...

  • Page 55: Removing The Access Door

    Removing the access door Open the access door to Position 2 Move the access door upwards to remove it. Closing the access door NOTICE Damage to the access door and the RV if the access door is not closed properly! •...

  • Page 56: Inspections Before Each Use

    Starting The Appliance Warning Danger of over-temperature and toxic exhaust gases! Use with LP gas (propane) only. Butane or any mixtures containing more than 10 % butane must not be used. Keep the air inlet and exhaust gas outlet free of obstructions. Do not lean any objects against the water heater’s access door or place any foreign objects within 2 feet (61 cm) of the access door.

  • Page 57: Starting The Appliance

    Starting The Appliance NOTICE Risk of damage in frost conditions. In frost conditions, ambient temperatures below 39 °F (4 °C), there is a risk that water in pipes, faucets and appliances could freeze. This can cause considerable damage. • Before you fill water into appliances and parts that transport water, you must heat the installation area sufficiently so that the water cannot freeze.

  • Page 58: Switching On The Appliance

    How to use hot water: • To obtain the desired water temperature at the faucet or in the shower, mix cold and hot water. • Particularly when showering, wait until the water temperature has stabilized before entering or allowing other people or animals to enter the shower.

  • Page 59: Operating Modes (Control Panel)

    Operating modes (control panel) AquaGo comfort / AquaGo comfort plus A control panel to select the operating mode (included with the delivery from serial number DLE60X(X)27100000). With the rotary switch (Fig. 9) you can choose between the following operating modes: Sign Operating mode/ Description The appliance is now running in energy-saving mode.

  • Page 60: Operation In Frost Conditions

    Switching OFF the appliance 1. AquaGo comfort / AquaGo comfort plus Set the control panel to “Off”. 2. Open the access door (refer to “Opening the access door” on page 51). 3. Switch off the appliance at the POWER switch (Fig. 8). - The green Power-ON LED 1 (Fig.

  • Page 61: Winterizing

    While driving (or if there is no gas supply), to -4 °F (-20 °C) • Gas must not be used for heating while the vehicle is in motion. Ask your dealer / vehicle manufac- turer about options for heating your RV while driving. •...

  • Page 62: Draining The Water And Cleaning The Water Inlet Filter

    Winterizing AquaGo comfort plus 1. Close valves A, B and E. 2. Make sure that valve D remains in the closed position. 3. Open valve C. 4. Drain the appliance (“Draining the water and cleaning the water inlet filter” on page 60). 5.
  • Page 63 6. Leave the hot water faucets open in order to depressur- ize and vent the water system. CAUTION Injuries caused by the Easy Drain Lever! When the Easy Drain Lever is folded out, it protrudes beyond the side wall of the vehicle. •...

  • Page 64: Decalcification

    Decalcification NOTICE Risk of damage in frost conditions. In frost conditions, ambient temperatures be low 39 °F (4 °C), there is a risk that water in pipes, faucets and appliances could freeze. This can cause considerable damage. • Do not decalcify the appliance in frost con-ditions Decalcification frequency Lime scale occurs especially as a result of precipitation from “hard”...
  • Page 65 Decalcification (models with control panel) AquaGo comfort / AquaGo comfort plus with control panel (included with delivery). An integrated water consumption meter recognizes (after hot water consumption of approx. 1585 gallons / 6000 l) that decalcification is necessary. The assumed water hardness is “hard” and cannot be changed. The yellow status LED 3 (Fig. 9) indicates that decalcification is necessary (goes off briefly about every 7 seconds).
  • Page 66 During decalcification, you must also observe the following • Damage to the appliance if decalcification is interrupted. - You must complete the decalcification process and then rinse thoroughly with clean water. - Allow about 3 hours for decalcification. The appliance works on its own for most of this time. •...
  • Page 67 c) Introducing the decalcification agent Tasks outside the RV • Irritation of skin and eyes in case of contact with decalcification agent. Wear protective gloves, eye protection and face protection to avoid contact. • Fill the water inlet filter with 6 AquaGo decalcification tablets (content of one blister pack). •...
  • Page 68 f) Rinsing the water system • You will need about 8 gallons (30 liters) of water to rinse the water system. • Dispose of (used) decalcification solu¬tion in accordance with local laws and regulations. Tasks within the RV • Open all water-release points, e.g., hot wa¬ter faucets, showers, toilets. •...
  • Page 69 g) Filling the water system Tasks within the RV • Turn on fresh water supply or switch on water pump. o Fill the water system. o Open all water-release points, e.g., hot water faucets, showers, toilets . o Once water flows evenly, the water sys¬tem is vented. o Close the water-release points.

  • Page 70: Appendix A - Error Codes

    Appendix A – Error Codes If the appliance malfunctions, LED 2 (refer to “Overview / Designation of parts” on page 2) will flash to indicate the malfunc- tion. There are short and long intervals of flashing. The flashing will repeat every 3 seconds. 1.

  • Page 71: Troubleshooting

    Flash Code Error s = short = 0 Error Description Code l = long = 1 s,s,s,l,l,l,s,s Too low gas pressure. Gas supply (in vehicle) to the appliance insufficient. s,s,s,l,l,l,s,l Too high heat power required. You are trying to use more hot water than the appliance can supply. s,s,s,l,l,l,l,s Risk of freezing.

  • Page 72: Water Pump

    Water Pump The pump when switched on is activated by the release of pressure at the tap and will pump water continuously until the tap is turned off and pressure restored. Should the pumps activate while the taps is turned off this could indicate a leak and require investigation and rectification.

  • Page 73: Furnace

    Furnace Dometic DFSD 12111 Furnace Introduction: The following instructions are an extract from the Operation Manual published by the manufacturer Dometic Corpora- tion. These instructions are a guide to operation of the furnace only. The manufacturers Operation Manual included with the product MUST be read in its entirety before operating this appliance.
  • Page 74 WARNING CARBON MONOXIDE HAZARD Failure to obey the following warnings could result in property damage, serious injury, or death: • This Furnace can produce carbon monoxide, which has no odor and can be life-threatening. The burner and vent assembly system MUST be kept clean. •...
  • Page 75 WARNING CRITICAL INSTALLATION WARNINGS Failure to obey the following warnings could result in property damage, serious injury, or death: • This Furnace MUST be installed, repaired, and serviced by a qualified service technician. • Do NOT modify this Furnace in any way. Modification can be extremely hazardous. •...

  • Page 76: Turning On The Furnace

    NOTICE Read the following BEFORE proceeding • During the initial firing of the Furnace, a burn-off of excess paint and oils remaining from the manufacturing process may cause “smoking” for 5 – 10 minutes. • The Furnace is equipped with a power switch. Gas will not flow to the burner and the Furnace will not operate with the switch in the OFF position.

  • Page 77: Turning Off The Furnace

    14mm Wheels Stud YHJL110 14mm Wheel Nut YZCQ029 M38 Castle Nut M38 Metric LGPJ002 90mm Bearing Dust Cap (3 /64”) MDC Specific CSWH001 Wheel Bearing (Timken) 25590 Bearing Race 25590 Bearing Seal Metric 55 x 85 x 12mm 2 ¹¹/64” x 3 ¹¹/32” x /64”...

  • Page 78: Electrical Diagram

    Electrical Diagram www.mdcusa.com Ph: 833 632 8721...

  • Page 79: Battery Care

    Battery Care Your trailer is fitted with 100Ah AGM Batteries. Storage type batteries require periodical maintenance to perform at their peak and extend their service life. The following is an outline on how to gain the best performance and lifecycle from the battery fitted in your camper: •...

  • Page 80: Charging System - Bm Pro

    Charging System - BM Pro Your trailer is fitted with a BM PRO Battery Plus 35SR management unit. This unit controls all power input to the trailer. The unit is a multi-stage charger for solar, vehicle and shore power input. Warning Failure To Follow These Instructions May Result In Death Or Serious Injury! Batteries are electrically live and must be treated with extreme caution.

  • Page 81: Batteryplus Trouble Shooting

    Batteryplus Trouble Shooting BATTERYPLUS35-II OPERATIONAL STATUS INDICATOR Table displays the operational status of the BatteryPlus35-II, as shown by the colored flash of the LED Status Indicator on the BatteryPlus35-II LED FLASH KEY AC Charging Solid Color Low Battery Voltage Flash Color LFG Mode No Battery SI Solar Charging LED Off...

  • Page 82: Hub Assembly

    Hub Assembly www.mdcusa.com Ph: 833 632 8721...

  • Page 83: Trailing Arms And Bushes

    Trailing Arm Bushes www.mdcusa.com Ph: 833 632 8721...

  • Page 84: Service Record And Schedule

    Service Record 300 mile FIRST SERVICE CHECKED Hitch • Check hitch bolts to 90Nm/66ft lb. • Lubricate. Handbrake • Inspect and adjust handbrake. Brakes & Bearings • Inspect and adjust brakes. Check bearings are well greased and crown nut is correctly tightened. Wheel nuts •...
  • Page 85 Every 6 MONTHS / 3,000 mile SERVICE CHECKED Hitch • Check hitch bolts to 90Nm/66ft lb. .• Lubricate. Handbrake • Check cable and adjust if necessary. Hand winch • Check brake function and webbing. • Torque bolts to 190Nm/140ft lb. •...
  • Page 86 12 MONTHS / 6,000 mile SERVICE CHECKED Chassis and Suspension Hitch • Check hitch bolts to 90Nm/66ft lb. • Lubricate. Jockey Wheel • Inspect for condition and operation. • Check for correct operation. Breakaway • Inspect lanyard and clip. Drawbar •...
  • Page 87 110 volt Electrical RCD Unit • Check operation of RCD via test button. Shore power input • Inspect shore power input plug and cover are free of damage. Earthing • Carry out resistance check. Caravan Body Hatches & Doors • Check and lubricate locks. •...
  • Page 88 18 MONTHS / 9,000 mile SERVICE CHECKED • Check hitch bolts to 90Nm/66ft lb. Hitch • Lubricate. Handbrake • Check cable and adjust if necessary. Hand winch • Check brake function and webbing. • Lubricate and check bushes for excess movement. Suspension •...
  • Page 89 24 MONTHS / 12,000 mile SERVICE CHECKED Chassis and Suspension Hitch • Check hitch bolts to 90Nm/66ft lb • Lubricate Jockey Wheel • Inspect for condition and operation. • Check for correct operation. Breakaway • Inspect lanyard and clip. Drawbar •...
  • Page 90 110 volt Electrical RCD Unit • Check operation of RCD via test button. Shore power input • Inspect shore power input plug and cover are free of damage. Earthing • Carry out resistance check. Caravan Body Hatches & Doors • Check and lubricate locks. •...
  • Page 91 30 MONTHS / 15,000 mile SERVICE CHECKED • Check hitch bolts to 90Nm/66ft lb Hitch • Lubricate Handbrake • Check cable and adjust if necessary. Hand winch • Check brake function and webbing. • Lubricate and check bushes for excess movement. Suspension •...
  • Page 92 36 MONTHS / 18,000 mile SERVICE CHECKED Chassis and Suspension • Check hitch bolts to 90Nm/66ft lb Hitch • Lubricate Jockey Wheel • Inspect for condition and operation. • Check for correct operation. Breakaway • Inspect lanyard and clip. Drawbar •...
  • Page 93 110 volt Electrical RCD Unit • Check operation of RCD via test button. Shore power input • Inspect shore power input plug and cover are free of damage. Earthing • Carry out resistance check. Caravan Body Hatches & Doors • Check and lubricate locks. Seals •...
  • Page 94 42 MONTHS / 21,000 mile SERVICE CHECKED • Check hitch bolts to 90Nm/66ft lb Hitch • Lubricate Handbrake • Check cable and adjust if necessary. Hand winch • Check brake function and webbing. • Lubricate and check bushes for excess movement. Suspension •...
  • Page 95 48 MONTHS / 24,000 mile SERVICE CHECKED Chassis and Suspension • Check hitch bolts to 90Nm/66ft lb Hitch • Lubricate Jockey Wheel • Inspect for condition and operation. • Check for correct operation. Breakaway • Inspect lanyard and clip. Drawbar •...
  • Page 96 110 volt Electrical RCD Unit • Check operation of RCD via test button. Shore power input • Inspect shore power input plug and cover are free of damage. Earthing • Carry out resistance check. Caravan Body Hatches & Doors • Check and lubricate locks. •...
  • Page 97 54 MONTHS / 27,000 mile SERVICE CHECKED • Check hitch bolts to 90Nm/66ft lb Hitch • Lubricate Handbrake • Check cable and adjust if necessary. Hand winch • Check brake function and webbing. • Lubricate and check bushes for excess movement. Suspension •...
  • Page 98 60 MONTHS / 30,000 mile SERVICE CHECKED Chassis and Suspension • Check hitch bolts to 90Nm/66ft lb Hitch • Lubricate Jockey Wheel • Inspect for condition and operation. • Check for correct operation. Breakaway • Inspect lanyard and clip. Drawbar •...
  • Page 99 110 volt Electrical RCD Unit • Check operation of RCD via test button. Mains Input • Inspect mains input plug and cover are free of damage. Earthing • Carry out resistance check. Caravan Body Hatches & Doors • Check and lubricate locks. Seals •...
  • Page 100 66 MONTHS / 33,000 mile SERVICE CHECKED • Check hitch bolts to 90Nm/66ft lb Hitch • Lubricate Handbrake • Check cable and adjust if necessary. Hand winch • Check brake function and webbing. • Lubricate and check bushes for excess movement. Suspension •...
  • Page 101 72 MONTHS / 36,000 mile SERVICE CHECKED Chassis and Suspension • Check hitch bolts to 90Nm/66ft lb Hitch • Lubricate Jockey Wheel • Inspect for condition and operation. • Check for correct operation. Breakaway • Inspect lanyard and clip. Drawbar •...
  • Page 102 110 volt Electrical RCD Unit • Check operation of RCD via test button. Shore power input • Inspect shore power input plug and cover are free of damage. Earthing • Carry out resistance check. Caravan Body Hatches & Doors • Check and lubricate locks •...
  • Page 103 78 MONTHS / 39,000 mile SERVICE CHECKED • Check hitch bolts to 90Nm/66ft lb Hitch • Lubricate Handbrake • Check cable and adjust if necessary. Hand winch • Check brake function and webbing. • Lubricate and check bushes for excess movement. Suspension •...
  • Page 104 84 MONTHS / 42,000 mile SERVICE CHECKED Chassis and Suspension • Check hitch bolts to 90Nm/66ft lb Hitch • Lubricate Jockey Wheel • Inspect for condition and operation. • Check for correct operation. Breakaway • Inspect lanyard and clip. Drawbar •...
  • Page 105 110 volt Electrical RCD Unit • Check operation of RCD via test button. Shore power input • Inspect shore power input plug and cover are free of damage. Earthing • Carry out resistance check. Caravan Body Hatches & Doors • Check and lubricate locks. •...

  • Page 106: Travel Record

    Travel Record Your camper service record booklet and logbook will help you keep track of kilometres travels and service records. Trip Name Date Km Start Km Finish Cumulative Km www.mdcusa.com Ph: 833 632 8721...
  • Page 107 Trip Name Date Km Start Km Finish Cumulative Km www.mdcusa.com Ph: 833 632 8721...

  • Page 108: Warranty Policy

    Notwithstanding the foregoing or anything herein to the contrary, you are advised that certain states may provide you with different or additional rights OR REMEDIES with respect to your purchase of any Product from MDC. As such, these Limited Warranties, and any disclaimer or limitation stated herein, are subject to ANY APPLICABLE STATE OR FEDERAL LAW AND SHALL APPLY ONLY TO the maximum extent permitted by applicable law.
  • Page 109 LIMITED WARRANTY FOR TENTS Tents are guaranteed by MDC to be in new condition and without flaws or defects at the time of purchase by you, general wear and tear excepted and excluding any other Limited Warranty exclusion as set forth herein.
  • Page 110 FACTORY SECONDS, EX-DEMONSTRATION AND DAMAGED GOODS From time to time, MDC may offer for sale items deemed to be “factory seconds”, “ex-demonstration”, “used” or “damaged”. Products sold as “factory seconds”, “ex-demonstration” or “damaged” items are sold on an “as is” basis without any warranty of any kind.
  • Page 111 To the maximum extent permitted by applicable law and unless specifically stated in writing at the time of auction, any Products sold at auction by or on behalf of MDC shall carry no warranty, whether express, implied or statutory, and shall be sold “as is.”...

  • Page 112: Guide To Video Tutorials

    Guide to Video Library Walkthrough Video Setup Tutorial View this video for an overall instruction, View this video for correct setup procedure Scan code or go to Scan the code or go to https://youtu.be/-rq9Msu6T7g https://youtu.be/UCuSe1_M5BI External Ensuite Setup Tutorial Annex Setup Tutorial View this video to set up external ensuite tent View this video to setup the under awning annex Scan the code or go to...

Table of Contents