MDC XT17-HRT 2018 User Manual And Manual

MDC XT17-HRT 2018 User Manual And Manual

Off road caravan

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XT17-HRT
User Manual and Guide
2017-2018 Model Shown
©Copyright Market Direct Campers & Caravans 2018
Read owner's manual before using the equipment. Third party component manuals should be read in conjunction
with this manual. Maintenance guidelines must be met or exceeded, failing to meet these guidelines may result in
serious injury or death and property damage.

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Summary of Contents for MDC XT17-HRT 2018

  • Page 1 XT17-HRT User Manual and Guide 2017-2018 Model Shown ©Copyright Market Direct Campers & Caravans 2018 Read owner’s manual before using the equipment. Third party component manuals should be read in conjunction with this manual. Maintenance guidelines must be met or exceeded, failing to meet these guidelines may result in serious injury or death and property damage.
  • Page 2 1300 4X4 4X4...
  • Page 3: Table Of Contents

    1300 4X4 4X4 Shoes and Linings ............20 Table of Contents INTRODUCTION ............3 Corrosion Prevention ............. 20 Store Locations ..............4 Electrical Systems ............21 Contact Details ..............4 Chargers & Inverters ............21 ABOUT YOUR HYBRID OFFROAD CARAVAN ..5 Battery Care ..............
  • Page 4: Introduction

    1300 4X4 4X4 INTRODUCTION WARNING– Before using this product you should read this manual and those manuals supplied by component manufacturers applicable to this product. This manual is supplied as a reference to required maintenance of the product. Failure to use and maintain the product in accordance with what is outlined in this manual may affect your warranty.
  • Page 5: Store Locations

    Kenwick WA 6107 SOUTH AUSTRALIA Adelaide 1246 South Rd Clovelly Park SA 5042 Contact Details NATIONAL TOLL FREE WARRANTY HOTLINE SPARE PARTS 1300 MDC CARE 1300 MDC PARTS 1300 4X4 4X4 1300 494 494 1300 632 2273 1300 632 72787...
  • Page 6: About Your Hybrid Offroad Caravan

    1300 4X4 4X4 ABOUT YOUR HYBRID OFFROAD CARAVAN Specifications Specifications apply to: 2018 Model Only Berth Trailer Length 7100mm (hitch to tailgate) 3500kg Chassis Construction 150mm x 50mm x 4mm (galvanised) Aluminium Composite Panel, Fully Welded Frame + Body Construction Chassis Fully Independent Trailing Arm Suspension with 4 Shock Suspension...
  • Page 7: Bearings And Seals

    1300 4X4 4X4 Bearings and Seals Bearings are a consumable item should be removed, inspected and repacked with grease every 5,000km and replaced every 10,000km as best practice. See maintenance schedule for guidance. Bearing Number: Inner Bearing 25520 Outer Bearing 25520 Seal: 55 x 85 x 12 Fridge Fitting Chart Dometic...
  • Page 8: Hitch

    1300 4X4 4X4 Hitch How to Hitch your coupling Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle. Make sure the handbrake is applied prior to coupling and uncoupling.
  • Page 9 1300 4X4 4X4 Make sure the dust cap is securely connected to the bump cover. This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure (there should be a slight click when it has been assembled correctly) Test if the dust cover is connected to the bump cover by applying a slight upward force to the dust cover, it shouldn’t separate.
  • Page 10: Coupling

    1300 4X4 4X4 Coupling STEP 1 Push down the button (1) and push the locking mechanism back (2). When the locking mechanism (2) is all the way back, release the button (1) locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debris on it.
  • Page 11 1300 4X4 4X4 STEP 3 Make sure the tow pin is seated inside the universal and the tow pin top is sticking out of the locking mechanism (see below). Press the button (1) to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1.
  • Page 12: Uncoupling

    1300 4X4 4X4 Uncoupling STEP 1 Push down the button 1 and push the locking mechanism back 2. When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position. STEP 2 Lift the coupling up off the tow pin.
  • Page 13: Setting Up Your Caravan

    1300 4X4 4X4 Setting up your Caravan Loading Your Caravan It is important to load your caravan correctly to distribute weight evenly and achieve a suitable ball weight load and prevent loading in a manner that can cause a caravan to sway and/or roll excessively left and right. The optimum ball weight on a caravan is between 9 and 11% of the total caravan weight.
  • Page 14: Levelling Your Caravan

    1300 4X4 4X4 Levelling Your Caravan The stabiliser legs on your caravan are not designed for supporting the full weight of the trailer, they are there to stabilise it once it is level. Using your stabilisers as a lifting mechanism will void your warranty as will extending them with a “rattle gun”...
  • Page 15: Preparing For Bad Weather

    1300 4X4 4X4 Preparing for Bad Weather During inclement weather the following should be done: • Close all roof vents and hatches to prevent water entering. • Protect the awning from high winds by retracting or securing with guy ropes and pegs. •...
  • Page 16: Securing Your Caravan

    1300 4X4 4X4 Securing Your Caravan When parked and unhitched you should always use suitable wheel chocks to ensure the trailer can’t move in the event of a handbrake failure. For security a wheel clamp or and hitch lock are highly recommended. Torque Settings Wheel Nuts Wheel nuts should be tightened to correct torque using a torque wrench.
  • Page 17: Trailing Arm Pivot Bolts

    1300 4X4 4X4 or 2500km in harsh off-road conditions. Trailing Arm Pivot Bolts The pivot bolts are a high tensile steel. The service interval for these bolts is 5000km under normal use and 2500km for harsh off-road conditions. During travel they should be inspected daily to ensure they have not rotated or become damaged.
  • Page 18: Hand Brake

    1300 4X4 4X4 Breakaway Switch Anderson Plug CAUTION: • DO NOT CONNECT THE BREAKAWAY LANYARD TO THE SAME POINT AS THE SAFETY CHAIN SHACKLES. • DO NOT USE THE BREAKAWAY AS AN ALTERNATIVE TO THE HANDBRAKE AND DO NOT REMOVE THE PIN AS AN ALTERNATIVE SECURITY MEASURE.
  • Page 19: Adjuster

    1300 4X4 4X4 Adjuster To adjust the handbrake cable tension release locknuts A, B and C in the diagram Handbrake Adjuster 1 below. To tighten the handbrake cable turn the adjuster wheel D in a clockwise direction. Once adjusted retighten lock nuts and test.
  • Page 20: Correct Use Of Your Electric Brakes

    1300 4X4 4X4 Correct Use of Your Electric Brakes Your trailer brakes are designed to work in synchronisation with your tow vehicle brakes. Never use your tow vehicle or trailer brakes alone to stop the combined load. Your trailer and tow vehicle will seldom have the correct amperage flow to the brake magnets to give you comfortable, safe braking unless you make proper brake system adjustments.
  • Page 21: Magnets

    It is important to replace both shoes on each brake and both brakes of the same axle. This is necessary to retain the “balance” of your brakes. Be sure to replace your shoes only with genuine MDC parts available from our outlets.
  • Page 22: Electrical Systems

    MDC accepts no liability for any personal injury, damages or loss as a result of unqualified or untrained persons repairing or altering the electrical systems on this product. If in doubt call your local MDC outlet or phone: 1300 831407 Battery Care Your camper is fitted with 100Ah AGM Batteries.
  • Page 23: 12 Volt Wiring Diagram

    1300 4X4 4X4 12 Volt Wiring Diagram...
  • Page 24: Control Panel

    1300 4X4 4X4 Control Panel • Control panel with functions indicated. • Stereo Main Switch & Breaker • DC Outlet Switch & Breaker Lights Main Switch & Breaker • Fridge Main Switch & Breaker • Water Pump Main Switch & Breaker •...
  • Page 25: Connecting The Gas

    1300 4X4 4X4 Connecting the Gas WARNING: Your caravan is fitted with a gas detector. Check operation of the gas detector each time you use your caravan. Your gas detector will be located at floor level Your caravan is fitted with plumbed gas with the regulator and gas bottle placement at the front of the trailer. Always ensure gas bottles are serviceable and within the 10-year service life.
  • Page 26: Protecting From Mould

    1300 4X4 4X4 Protecting from Mould Mould is very difficult to clean once a porous surface is affected. There are several ways you can prevent the occurrence of mould on your caravan. Never leave your camper packed away wet. If you must leave a campsite with wet canvas or a damn interior, be sure to open and dry out your tent thoroughly at the very first opportunity when you get...
  • Page 27: Useful Accessories

    1300 4X4 4X4 Useful Accessories Levelling Blocks These are excellent for levelling your trailer on set up. Stabiliser legs are not meant for correcting the trailer angle, they are there to keep it stable when people are in it. Using levelling blocks will extend the service life of the stabiliser legs and make set up much safer and faster.
  • Page 28: Wheel Chocks

    1300 4X4 4X4 Wheel Chocks Wheel chocks are an important safety device when leaving your trailer parked on even the slightest incline. On level ground it is recommended to chock both sides of the wheel. On a hill you should chock the wheels on the downhill side ensuring the chocks Covers Hard floor campers and caravans will benefit greatly from a storage cover.
  • Page 29: Trouble Shooting

    1300 4X4 4X4 Trouble Shooting Electrical...
  • Page 30: Water

    1300 4X4 4X4 Water Problem Possible Cause Remedy No power from control panel Check circuit breaker Flat Battery Charge battery Replace pump, Contact dealer for Pump not working (no noise) Faulty pressure switch replacement Check connections with multimeter Bad electrical connection or test light Turn on tap and hold finger over nozzle for 5 seconds and release.
  • Page 31: Brakes

    1300 4X4 4X4 Brakes Problem Possible Cause Remedy Open Circuits Find and correct Severe under adjustments Adjust brakes No Brakes Faulty controller Test and correct/replace Short circuits Find and correct Great or oil on linings or magnets Clean or replace Corroded connection Clean or replace connectors Worn lining or magnets...
  • Page 32: Handy Tips

    1300 4X4 4X4 Handy Tips Driving Off Road Towing your caravan off road adds many dimensions to the driver’s responsibilities and factors to be considered. When travelling remote always carry enough spare parts and supplies to cater for a “worst case scenario.” Always perform preventative maintenance and daily checks.
  • Page 33: Protecting The Environment

    1300 4X4 4X4 Protecting the environment Remote areas and National Parks are sensitive areas and all precautions should be taken not to damage tracks, interfere with flora and fauna and not to contaminate the area. In sensitive areas it is advisable to use grey water tanks and contained toilets.
  • Page 34: Warranty Statement

    MDC. MDC shall not be liable, (in part or whole) for any warranties, either express or implied, made by agents or resellers on behalf of MDC without the knowledge or express written permission of MDC. Such unauthorised claims shall be the responsibility of the agent or reseller only.
  • Page 35: Maintenance

    Goods Bought At Auction From time to time, MDC, may, at its discretion, offer items for auction, either independently or via a third party. Whilst every effort will be made to provide all relevant information regarding the item on auction, as per Australian law, any and all goods bought at auction subsequently do not carry any statutory warranty.
  • Page 36: Maintenance Schedule

    1300 4X4 4X4 Maintenance Schedule...
  • Page 37 1300 4X4 4X4 500KM FIRST SERVICE CHECKED Hitch Check hitch bolts to 76Nm. Lubricate with high temp bearing grease Handbrake Inspect and adjust handbrake Brakes Inspect and adjust brakes Inspect condition and torque to 125Nm (12mm studs) Wheel nuts (140Nm 14mm studs alloy rims) (200Nm 14mm studs steel rims) Tyres Inspect for abnormal wear, damage and correct pressure General fixings...
  • Page 38 1300 4X4 4X4 12 MONTHS / 10,000KM SERVICE CHECKED Hitch Inspect for damage and lubricate. Check bolt Torque to 76Nm Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
  • Page 39 1300 4X4 4X4 24 MONTHS / 20,000KM SERVICE CHECKED Hitch Inspect for damage and lubricate. Check bolt Torque to 76Nm Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
  • Page 40 1300 4X4 4X4 36 MONTHS / 30,000KM SERVICE CHECKED Hitch Inspect for damage and lubricate. Check bolt Torque to 76Nm Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
  • Page 41 1300 4X4 4X4 48 MONTHS / 40,000KM SERVICE CHECKED Hitch Inspect for damage and lubricate. Check bolt Torque to 76Nm Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
  • Page 42 1300 4X4 4X4 CHECKED 60 MONTHS / 50,000KM SERVICE Hitch Inspect for damage and lubricate. Check bolt Torque to 76Nm Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
  • Page 43 1300 4X4 4X4 NJẮŞŢĚŖÇĽẮŞŞĂ ŢǔţôŗĭắļşĂ Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă Ă...
  • Page 44: Supplier Contact Details

    1300 4X4 4X4 Supplier Contact Details Dometic Thetford Australia https://www.dometic.com/en-au/au/contact-us Address: 41 Lara Way, Campbellfield VIC 3061 Phone: (03) 9358 0700 Email: infoaus@thetford.com.au Cruisemaster Address: 352B Bilsen Road, Geebung QLD 4034 Phone: (07) 3624 3800 Email: sales@cruisemaster.com.au Statewide Bearings Coopers Plains Cairns Address: 902 Beaudesert Rd Coopers Plains QLD 4108 Unit3, 49 Cook St Cairns QLD 4870...
  • Page 45 1300 4X4 4X4 Collie Geraldton 96 Forrest Street, Collie WA 6225 Unit 1, 75 Flores Road, Geraldton WA 6530 Ph: (08) 9734 1624 Ph: (08) 9964 4655 Email: collie@statewidebearings.com.au Email: geraldton@statewidebearings.com.au Karratha Kalgoorlie 51 Orkney Road, Karratha WA 6714 5 Darcy Lane, Kalgoorlie WA 6430 Ph: (08) 9144 2333 Ph: (08) 9091 4111 Email: karratha@statewidebearings.com.au...

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