MDC XT16HR ISLAND 2021 Owner's Manual
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MDC XT16HR ISLAND 2021 Owner's Manual

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XT16HR
ISLAND
OFFROAD CARAVAN
OWNER'S MANUAL
EDITION: 2021 - Version 1
www.marketdirect.com.au
Phone: 1300 494 494
Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved

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Summary of Contents for MDC XT16HR ISLAND 2021

  • Page 1 XT16HR ISLAND OFFROAD CARAVAN OWNER’S MANUAL EDITION: 2021 - Version 1 www.marketdirect.com.au Phone: 1300 494 494 Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved...

  • Page 2: Table Of Contents

    Vehicle Electrical Requirements ........9 Connecting the Electrics ..........28 Brake Controller ..............9 Charging the Caravan ............29 Correct Vehicle Wiring for MDC Caravans ....9 Preparing for Bad Weather ........... 29 Trailer Lights ................ 10 Packing Down Your Caravan......... 29 Charging Camper/Caravan While Driving ....10 Storage &...
  • Page 3 Correct Use of Your Electric Brakes......38 Schematic................55 Important Safety Notice ..........38 Parts List ................56 Brake Adjustment .............. 38 Heater Control..............57 Brake Cleaning and Inspection ........38 Trouble shooting and fault guide ......... 58 Brake Lubrication .............. 38 Trouble shooting and fault guide .........
  • Page 4 Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved All files and information contained in this Owner’s Manual are copyright by Market Direct Group Pty Ltd, and may not be duplicated, copied, modified, or adapted, in any way without our written permission. Our Owner’s Manual may contain our service marks or trademarks as well as those of our affiliates or other companies, in the form of words, graphics, and logos.

  • Page 5: My Xt16Hr Island Hybrid Caravan

    BUILD DATE: TARE: ATM: TYRE SIZE: DEALER: DISCLAIMER: By receiving this handbook, you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC ® www.marketdirect.com.au Ph: 1300 494 494...

  • Page 6: Section 1. Introduction

    Off road caravanning is a rewarding way to travel and see our great country. Owning an MDC Caravan will afford you the opportunity to travel to remote places and stay in comfort. It is the intention of MDC for you to have the best possible owner experience and enjoy the great outdoors.
  • Page 7 Toe can be measured in linear units, at the front or rear of the tyre, or as an angular deflection. In the case of MDC products, the “toe in” is measured in millimeters at the front of the tyre from the chassis rail.

  • Page 8: Specifications

    Specifications SIZE (CLOSED WITH AC) 2350mmW x 6785mmL x 3000mmH SIZE (OPENED WITH AC) 5400mmW x 6785mmL x 3000mmH STYLE 16’ hybrid offroad caravan TOWBALL WEIGHT Approx. 208kg TARE WEIGHT Approx. 2320kg 3000kg BERTH CHASSIS Galvanised inside & out 70 x 50 x 2.5 / 50 x 50 x 2.5 (welded together) DRAWBAR Galvanised inside &...

  • Page 9: Mdc Contact Details And Stores

    MDC Contact Details and Stores QUEENSLAND Brisbane Caboolture 3/711 Beaudesert Rd 4 Boeing Place Rocklea QLD 4107 Caboolture QLD 4510 NEW SOUTH WALES Sydney Newcastle 1/12 Avalli Road, Unit 1, 2364 Pacific Hwy Prestons NSW 2170 Heatherbrae NSW 2324 VICTORIA...

  • Page 10: Safety Information

    Caravan to sway and/or roll excessively left and right. The industry optimum ball weight on a caravan is between 9 and 11% of the total Caravan weight. MDC Caravans fit into this category and 10% should be used as the starting point.

  • Page 11: Jacking Your Caravan

    Jacking Your Caravan Your trailer is fitted with purpose built jacking points and from January 2021 supplied with a suitable jack. An appropriately rated bottle jack is an acceptable alternative, however when using the jacking point beneath the trailing arm ensure the jack is of a retracted height that will fit under the jacking point when the tyre is deflated. A suitably rated “High Lift”...

  • Page 12: Electrical Safety

    Electrical Safety Warning Failure To Follow These Instructions May Result In Death Or Serious Injury! When working with electrical equipment or lead acid batteries, have someone nearby in case of an emergency. Study and follow all the battery manufacturer’s specific precautions when installing, using, and servicing the battery connected to the inverter.

  • Page 13: Vehicle Electrical Requirements

    To comply with national laws on breakaway systems, you must supply a maintenance charge to the battery/batteries that power the system should it be activated. In all MDC products, the breakaway is powered by the house batteries in the caravan. For this purpose and Anderson plug connection is fitted to all MDC caravans on the drawbar. Your vehicle will need to be fitted with a power supply to a 50 amp Anderson plug near the towbar so the trailer can be connected.

  • Page 14: Trailer Lights

    2. 50 amp fuse or circuit breaker at the battery Notes: The Projecta IDC25 DC to DC controller fitted in your MDC trailer is programmed to favour the solar panel input exclusively until it drops below a threshold voltage input. By providing accessory power to the number 12 pin, the trigger for the IDC25 will be set off to take power from both the Anderson plug and the solar panels.

  • Page 15: Gas & Appliance Safety

    Gas & Appliance Safety Gas Certification Your Caravan has been supplied gas tested and certified. Any additions or alterations to the gas system must be performed by an authorised person and will require re-certification and testing. Also note any alterations may affect your warranty on both the system and appliances.

  • Page 16: Gas Appliance Safety

    Gas Appliance Safety • Gas appliances are certified and have a flame safeguard feature to stop gas flow in the event of the flame going out. Never interfere with this function or replace appliances with a non-certified type. • Slide-out kitchens with cookers should only be operated with an annex fully erected. Failing to do so may affect the safety and operation of the gas appliance.

  • Page 17: Ventilation And Flues

    Caution To use your inbuilt Truma hot water system, the external flue covers must be removed prior to starting the unit. Ventilation and Flues • Check all permanent ventilators, flues (if applicable) and vents to ensure they are clear, open and unrestricted. •...

  • Page 18: Weights And Payload Capacities

    Using the Caravan Weights and Payload Capacities The information plate attached to the drawbar of your caravan displays the relevant weights and weight capacities of the van. How to Load Your Caravan It is important to load your caravan correctly to distribute weight evenly and achieve a suitable ball weight load and prevent loading in a manner that can cause a Caravan to sway and/or roll excessively left and right.

  • Page 19: Load Distribution Guide

    Ball Weight When loading your caravan, the ideal ball weight once loaded is approximately 10% of the total weight of the caravan. Use a ball weight scale to identify the ball weight and load the caravan in a manner that achieves the desired 10%.

  • Page 20: Pre-Trip Inspection

    Pre-Trip Inspection Tyres Before any trip check the following • Correct tyre pressures • Tyres are in good condition free from damage and uneven wear. • Tread is of legal and acceptable depth. Wheel Nuts • Ensure wheel nuts are tensioned to the correct torque using a torque wrench. •...

  • Page 21: Setting Up The Caravan

    Setting Up the Caravan Finding a Suitable Spot When choosing a spot to set up your caravan, start with a flat area with no overhanging trees. Birds and bats occupying trees can defecate leaving droppings on your caravan that can damage paint and leaves and sap can also stain the coating.

  • Page 22: Electric Awning

    Electric Awning When extending the awning always support to front as it extends. Do not allow the awning to carry the full extended weight as this may damage the hinges. Support the end manually by hand or by using the extendable legs.

  • Page 23: Kitchen

    Kitchen To extend the kitchen from the caravan, release pad bolt (fig1) and press down the blue slide tab (fig 2) and pull kitchen out. The kitchen will lock into place when extended. To put kitchen away, again press down the blue tabs and push back into place.

  • Page 24: Electrical Panel

    Electrical Panel Control Panel Volts Amps 12v Main Switch Toilet/Fridge DC Outlets Water Pump/Gauge Water Heater Spare/Diesel Heater Spare *Voltmeter will indicate battery voltage when idle or charge voltage when charging. * Amp meter will show current being used not charge current. www.marketdirect.com.au Ph: 1300 494 494...

  • Page 25: Main Circuit Breaker

    Main Circuit Breaker The main 12v circuit breaker is located beneath the dinette seat beside the Projecta battery charger. This 200A breaker is a resettable type. Mains Power RCD Safety Switch The Projecta charger in your caravan is connected via the The mains power safety switch is located just above the 15A exterior socket.

  • Page 26: Towing The Caravan

    Towing the Caravan Connecting the Hitch Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle. Make sure the handbrake is applied prior to coupling and uncoupling. www.marketdirect.com.au Ph: 1300 494 494...
  • Page 27 Make sure the dust cap is securely connected to the bump cover. This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure (there should be a slight click when it has been assembled correctly) Test if the dust cover is connected to the bump cover by applying a slight upward force to the dust cover, it shouldn’t separate.

  • Page 28: Coupling

    Coupling STEP 1 Push down the button (1) and push the locking mechanism back (2). When the locking mechanism (2) is all the way back, release the button (1) locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debris on it. Locking plate should be in unlocked position as shown.
  • Page 29 STEP 3 Make sure the tow pin is seated inside the universal and the tow pin top is sticking out of the locking mechanism (see below). Press the button (1) to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1.

  • Page 30: Uncoupling

    Uncoupling STEP 1 Push down the button 1 and push the locking mechanism back 2. When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position. STEP 2 Lift the coupling up off the tow pin.

  • Page 31: Connecting The Breakaway

    Connecting the Breakaway The breakaway lanyard is connected to a simple switch on the drawbar. When connecting the lanyard to the tow vehicle it should be connected to a solid part of the vehicle. Do not incorporate its connection with the safety chains.

  • Page 32: Connecting The Safety Chains

    Connecting the Safety Chains Chains should be crossed over and connected with suitable rated shackles. Ensure they are connected in a way to prevent them dragging on the road but not too tight as to restrict the articulation of the vehicle and trailer combination. Connecting the Electrics When connecting ensure the electric cables to your tow vehicle cannot drag on the road or foul the coupling.

  • Page 33: Charging The Caravan

    Charging the Caravan Mains Power You caravan will charge from mains power via the Projecta 7 stage charger. Ensure the charger is plugged into its dedicated outlet in its bay and is switched on. The factory batteries in your XT12 are AGM and the charger must be set for AGM batteries.

  • Page 34: Storage & Care

    Storage & Care Long Term Storage To maximise the life of your caravan you should consider additional protection from the elements. UV light and moisture can have an adverse effect on materials when left unprotected outside. This section outlines some of the things you can do as an owner to protect your investment.

  • Page 35: Care And Maintenance Of The Caravan

    Care and Maintenance of the Caravan Protection of Finishes Paint: The paint coatings on your caravan are no different to that of your car in that they need regular care and maintenance. Washing: Only use mild detergents free of ammonia when washing your caravan. Always check the label to ensure the washing solution is nonabrasive, contains no ammonia or caustics.

  • Page 36: Shade And Screen Care

    Shade and screen care • Do not close blinds while window is open. Air pressure can dislodge the blind material from its guide damaging it. • Always open and close blinds and screens carefully and evenly with two hands ensuring screens and blind material feeds evenly through the guides.

  • Page 37: Winegard Sensar Iii Antenna (Optional Extra)

    Winegard Sensar III Antenna (optional Extra) Where fitted as an option the mechanism for your Winegard antenna should be lubricated according to the manufacturers specified schedule. www.marketdirect.com.au Ph: 1300 494 494...
  • Page 38 www.marketdirect.com.au Ph: 1300 494 494...

  • Page 39: Torque Settings

    Torque Settings Wheel Nuts Wheel nuts should be tightened to correct torque using a torque wrench. Never trust a “rattle gun” as these may over or under tighten. A quality torque wrench will ensure nuts are tightened correctly. It’s important to remember to check your wheel nuts at 50km, 500km and 1000km and periodically thereafter.

  • Page 40: Hand Brake

    CAUTION Hand Brake Parking brakes are mechanically operated by cable means. The cable attachment occurs outside of the brake backing plate. Cable force applied to the parking lever creates a torque through the pivot pin and cam assembly. Torque transferred to the parking cam results in a spreading force between the primary and secondary shoes. The shoes in turn, move towards the drum until contact is made.

  • Page 41: Adjuster Automotive Type

    2020 Onwards Adjuster Automotive Type Adjusting the automotive style handbrake on later models is done as follows. To adjust the left and right side simultaneously: 1. Loosen locknut A 2. Turn shaft 1 clockwise, shortening the length exposed until desired adjustment achieved. 3.

  • Page 42: Correct Use Of Your Electric Brakes

    Correct Use of Your Electric Brakes Your trailer brakes are designed to work in synchronisation with your tow vehicle brakes. Never use your tow vehicle or trailer brakes alone to stop the combined load. Your trailer and tow vehicle will seldom have the correct amperage flow to the brake magnets to give you comfortable, safe braking unless you make proper brake system adjustments.

  • Page 43: Magnets

    It is important to replace both shoes on each brake and both brakes of the same axle. This is necessary to retain the “balance” of your brakes. Be sure to replace your shoes only with genuine MDC parts available from our outlets.

  • Page 44: Wheels And Tyres

    Wheels and Tyres Highway Your camper is fitted with 16” wheels and 265/75 R16 Goodride Tyres. The tyres are a “Light Truck” tyre with a mud terrain tread and a maximum load rating on single axle of 1550kg at 80psi. Recommended highway pressure at tare weight of the camper is 55psi.

  • Page 45: Electrical Systems

    Electrical Systems Charging from your Vehicle To charge your caravan effectively while driving you will need to have 12-volt power supplied from your tow vehicle to a 50amp Anderson plug near your towbar. Wiring and supply should be compatible for 50 amps. A 12-pin trailer plug is also required.

  • Page 46: 12 Volt Wiring Diagram Main Circuit

    12 Volt Wiring Diagram Main Circuit www.marketdirect.com.au Ph: 1300 494 494...

  • Page 47: Wiring Diagram Switch Panel

    Wiring Diagram Switch Panel www.marketdirect.com.au Ph: 1300 494 494...

  • Page 48: Truma Rapid Hot Water System

    Truma Rapid Hot Water System Operating Instructions General Safety *Read the included Truma operation manual supplied with you trailer. The use of upright gas cylinders from which gas is taken in the gas phase is mandatory for the operation of gas regulators, gas equipment and gas systems.

  • Page 49: Filling The Truma Ultrarapid With Water

    • Any work involving connection or interconnecting wiring must be carried out by a licensed electrician. If the mains cable (supply cord) is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. •...

  • Page 50: Pressure And Temperature Relief Valve (P&T Safety Valve)

    Residues of frozen water can prevent filling if there is a frost. The water heater can be defrosted by switching on the heater for a short period (max. 2 minutes). Frozen pipes can be defrosted by heating the room. • If just the cold water system is being used, without water heater, the heater tank is also filled up with water.

  • Page 51: Switching On Gas Operation

    Switching On Gas Operation Never operate the heater without water in it! If the wall cowl is positioned close to an opening window (or hatch) – in particular directly under it – the window must remain closed when the water heater is in use (see warning plate). Removing The Cowl Cover •...

  • Page 52: Red Indicator Lamp "Fault

    Red Indicator Lamp “Fault” The red indictor lamp (a) lights up if there is a fault. For possible causes please refer to “Fault finding” on page 6. To unlock, switch off the appliance, wait 10 minutes, and switch on again. Maintenance Do not modify this appliance Servicing should only be carried out by authorised personnel.

  • Page 53: Water Heater Trouble Shooting

    Water Heater Trouble Shooting Gas Operation Symptom Cause Remedy When switching on, the heater does No 12 V DC supply voltage. Check the power supply (operation voltage min. not operate. 10.5 V). Check the Truma UltraRapid fuse (refer to maintenance “Fuses”). When switching on, the heater does –...

  • Page 54: Water Pumps

    Water Pumps The pump when switched on is activated by the release of pressure at the tap and will pump water continuously until the tap is turned off and pressure restored. Should the pumps activate while the taps is turned off this could indicate a leak and require investigation and rectification.

  • Page 55: Connecting The Gas

    Connecting the Gas Your caravan is fitted with plumbed gas with the regulator and gas bottle placement at the front of the trailer. Always ensure gas bottles are serviceable and within the 10-year service life. This information is stamped on the bottle base. Once you connect your gas bottle you can connect the external BBQ gas hose to the bayonet connection provided.

  • Page 56: Toilet Care And Maintenance

    “Cassette Tank Cleaner” is the Kem Green for better recommended product for this environmental performance. Flush Water Tank: Only suitable for MDC models that have a toilet flush tank. Grey Water Tank: ***Do not add to main water tanks! www.marketdirect.com.au...

  • Page 57: Diesel Heater

    Diesel Heater Important information before operating the diesel heater. • The diesel heater is designed for use in your caravan. • The heater is designed to heat the main living area of your caravan. Attempting to warm the additional annex area may be beyond the performance of the diesel heater unit.

  • Page 58: Product Information

    Product Information Models prior to Vin# LC003506 Your Caravan is fitted with a YUSENN Model DA2-12v Diesel Heater Part No: 161-10022 Model Heating medium Fuel Diesel Stage Control of the heat flow Power Large Medium Small Heat flow (W) 2200 1800 1200 Fuel consumption (L/h)

  • Page 59: Schematic

    Schematic www.marketdirect.com.au Ph: 1300 494 494...

  • Page 60: Parts List

    Parts List Fig No. Part No. Description Size 161-10026 Combustion air inlet tube 25mm 161-10027 Stainless steel exhaust tube 25mm 520-00005 20-32mm stainless steel hose clamp 161-10030 Muffler 523-00003 Fastening clamp for Combustion air inlet tube R-type 27mm 161-10021 Nylon oil hose 4mm×1.25mm 161-10022 Rubber oil hose...

  • Page 61: Heater Control

    Heater Control The control switch panel is used to control the unit functions. 1. Ventilation mode indicator 2. Heating/Combustion mode indicator 3. Heating selector button 4. Stop button 5. Ventilation selector button 6. Temperature selector Important tips about operation • Do safety check before initial starting of the heater.

  • Page 62: Trouble Shooting And Fault Guide

    Temperature control • The control can be used to pre-set an interior temperature. According to the size of heating space and prevailing outdoor temperature, the heater’s temperature can be set within the range of +10 °C to +30 °C. Control in the heating mode •...

  • Page 63: Trouble Shooting And Fault Guide

    Trouble shooting and fault guide www.marketdirect.com.au Ph: 1300 494 494...

  • Page 64: Mkii Diesel Heater

    MkII Diesel Heater Vin# LC003508 onwards Operation 1. Control Knob 2. Heating (power on) mode button 3. Heating (power on) indication light 4. Constant temperature indication light 5. Constant temperature mode button 6. Ventilation mode button 7. Ventilation indicating light Heater Control Switch Power on Press the heating (2 power on) button, the heating (constant power) will flash for 0.3S.

  • Page 65: Trouble Shooting

    Trouble Shooting When entering fault mode, the display will flash the LED lights to indicate the fault code. This will be indicated by: 2 long flashes of 2 seconds followed by a sequence of flashes with a 0.5 second interval. The number of quick flashes indicates the fault code on the table below.

  • Page 66: Useful Accessories

    Useful Accessories Levelling Blocks These are excellent for levelling your trailer on set up. Stabiliser legs are not meant for correcting the trailer angle, they are there to keep it stable when people are in it. Using levelling blocks will extend the service life of the stabiliser legs and make set up much safer and faster.
  • Page 67 Stone Protection There are proprietary devices available that assist in protecting your trailer from stones thrown up by the tow vehicle. Rock Tamer and Stone Stomper are two of the most commonly used. Rock Tamer Stone Stomper www.marketdirect.com.au Ph: 1300 494 494...

  • Page 68: Trouble Shooting

    Trouble Shooting Electrical www.marketdirect.com.au Ph: 1300 494 494...

  • Page 69: Water

    Trouble Shooting Water Problem Possible Cause Remedy No power from control panel Check circuit breaker Flat Battery Charge battery Pump not working (no noise) Faulty pressure switch Replace pump, Contact dealer for replacement Bad electrical connection Check connections with multimeter or test light Airlock in water lines Turn on tap and hold finger over nozzle for 5 seconds and release.

  • Page 70: Brakes

    Trouble Shooting Brakes Problem Possible Cause Remedy Open Circuits Find and correct Severe under adjustments Adjust brakes No Brakes Faulty controller Test and correct/replace Short circuits Find and correct Great or oil on linings or magnets Clean or replace Corroded connection Clean or replace connectors Worn lining or magnets Replace...

  • Page 71: Handy Tips

    Handy Tips Driving Off Road Towing your caravan off road adds many dimensions to the driver’s responsibilities and factors to be considered. When travelling remote always carry enough spare parts and supplies to cater for a “worst case scenario.” Always perform preventative maintenance and daily checks. Minimum trailer spares would consist of: •...

  • Page 72: Trip Planning

    Creek and River Crossings These crossings can be extremely dangerous even in low water levels and should never be attempted in times of even mild flooding. Towing a camper or caravan greatly elevates the risk in this situation and should never be attempted unless you are completely assured it is safe to do so.

  • Page 73: Warranty Statement

    Warranty Statement These Warranty Terms form part of the contract between you and Market Direct Group Pty Ltd (ACN 115 038 483) (“we” or “us”) for the purchase of your new Off-road Caravan or Camper Trailer. Please read these Warranty Terms carefully.
  • Page 74 Any affiliates, representatives, associates, agents, suppliers, resellers or similar of ours have no authority to approve or deny warranty claims on behalf of us. We shall not be liable, (in part or whole) for any warranties, either express or implied, made by agents or resellers unless we give an express written agreement to be bound by such a warranty, and such liability shall be strictly limited to the extent of that written agreement.
  • Page 75 Any items sold as “factory seconds”, “ex-demonstration” or “damaged” items are sold on an “as is” basis. Due to the nature of such items, i.e being “ex-demonstration”, “factory seconds” or “damaged”, it is reasonable to expect that some imperfections or flaws may exist even where it is not initially apparent. While we will notify you of any defects or damage to such goods of which we are aware, you purchase the goods on notice that we may not be aware of all such defects and damage, and that the price you pay for the goods includes a discount to allow for the risk of you discovering further defects or damage.
  • Page 76 If you act or fail to act in a way which either prevents us from determining the true cause and extent of the subject of a claim, or which substantially constrains or limits our capacity to provide a remedy, this will adversely affect the handling of your claim.

  • Page 77: Travel Record

    Travel Record Your camper service record booklet and logbook will help you keep track of kilometres travels and service records. Trip Name Date Km Start Km Finish Cumulative Km www.marketdirect.com.au Ph: 1300 494 494...
  • Page 78 Trip Name Date Km Start Km Finish Cumulative Km www.marketdirect.com.au Ph: 1300 494 494...

  • Page 79: Mechanical Maintenance

    Mechanical Maintenance Maintenance is essential to keep your caravan in a safe and usable condition. Caravans are no different to any other motor vehicle and require servicing at regular intervals which may vary according to use and the environment in which it is used.

  • Page 80: Suspension

    Suspension Suspension maintenance should be done as per the schedule contained in this booklet. Regular lubrication and in- spection are critical, and the grease points are indicated below. Regular checks of the torque on the trailing arm bolts indicated will prolong correct wheel alignment. Trailing arm suspension should not be reversed up gutters and obstructions in a heavy matter.

  • Page 81: Hub Assembly

    Hub Assembly www.marketdirect.com.au Ph: 1300 494 494...

  • Page 82: Trailing Arm Bushes

    Trailing Arm Bushes www.marketdirect.com.au Ph: 1300 494 494...

  • Page 83: Service Schedule

    Service Record 500 KM FIRST SERVICE CHECKED • Check hitch bolts to 90Nm. Hitch • Lubricate with high temp bearing grease Handbrake • Inspect and adjust handbrake Brakes & Bearings • Inspect and adjust brakes. Check bearings are well greased and crown nut is correctly tightened.
  • Page 84 Every 6 MONTHS / 5,000KM SERVICE CHECKED • Check hitch bolts to 90Nm Hitch Handbrake • Check cable and adjust if necessary Hand winch • Check brake function and webbing Suspension • Lubricate and check bushes for excess movement. • Torque bolts to 190Nm Brakes •...
  • Page 85 12 MONTHS / 10,000KM SERVICE CHECKED Chassis and Suspension • Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel • Inspect for condition and operation Breakaway • Check for correct operation. • Inspect lanyard and clip Drawbar •...
  • Page 86 Body • Inspect joint sealants inside and out. • Ensuite joints checked for damage and adhesion. • Inspect for soft spots on floor General fixings • Check all structural fixing are secure. Ventilation • Inspect for obstruction and vents operating correctly Fire Extinguisher •...
  • Page 87 18 MONTHS / 15,000KM SERVICE CHECKED • Check hitch bolts to 90Nm Hitch Handbrake • Check cable and adjust if necessary Hand winch • Check brake function and webbing Suspension • Lubricate and check bushes for excess movement. • Torque bolts to 190Nm Brakes •...
  • Page 88 24 MONTHS / 20,000KM SERVICE CHECKED Chassis and Suspension • Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel • Inspect for condition and operation Breakaway • Check for correct operation. • Inspect lanyard and clip Drawbar •...
  • Page 89 Body • Inspect joint sealants inside and out. • Ensuite joints checked for damage and adhesion. • Inspect for soft spots on floor General fixings • Check all structural fixing are secure. Ventilation • Inspect for obstruction and vents operating correctly Fire Extinguisher •...
  • Page 90 30 MONTHS / 25,000KM SERVICE CHECKED • Check hitch bolts to 90Nm Hitch Handbrake • Check cable and adjust if necessary Hand winch • Check brake function and webbing Suspension • Lubricate and check bushes for excess movement. • Torque bolts to 190Nm Brakes •...
  • Page 91 36 MONTHS / 30,000KM SERVICE CHECKED Chassis and Suspension • Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel • Inspect for condition and operation Breakaway • Check for correct operation. • Inspect lanyard and clip Drawbar •...
  • Page 92 Body • Inspect joint sealants inside and out. • Ensuite joints checked for damage and adhesion. • Inspect for soft spots on floor General fixings • Check all structural fixing are secure. Ventilation • Inspect for obstruction and vents operating correctly Fire Extinguisher •...
  • Page 93 42 MONTHS / 35,000KM SERVICE CHECKED • Check hitch bolts to 90Nm Hitch Handbrake • Check cable and adjust if necessary Hand winch • Check brake function and webbing Suspension • Lubricate and check bushes for excess movement. • Torque bolts to 190Nm Brakes •...
  • Page 94 48 MONTHS / 40,000KM SERVICE CHECKED Chassis and Suspension • Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel • Inspect for condition and operation Breakaway • Check for correct operation. • Inspect lanyard and clip Drawbar •...
  • Page 95 Body • Inspect joint sealants inside and out. • Ensuite joints checked for damage and adhesion. • Inspect for soft spots on floor General fixings • Check all structural fixing are secure. Ventilation • Inspect for obstruction and vents operating correctly Fire Extinguisher •...
  • Page 96 54 MONTHS / 45,000KM SERVICE CHECKED • Check hitch bolts to 90Nm Hitch Handbrake • Check cable and adjust if necessary Hand winch • Check brake function and webbing Suspension • Lubricate and check bushes for excess movement. • Torque bolts to 190Nm Brakes •...
  • Page 97 60 MONTHS / 50,000KM SERVICE CHECKED Chassis and Suspension • Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel • Inspect for condition and operation Breakaway • Check for correct operation. • Inspect lanyard and clip Drawbar •...
  • Page 98 Body • Inspect joint sealants inside and out. • Ensuite joints checked for damage and adhesion. • Inspect for soft spots on floor General fixings • Check all structural fixing are secure. Ventilation • Inspect for obstruction and vents operating correctly Fire Extinguisher •...
  • Page 99 66 MONTHS / 55,000KM SERVICE CHECKED • Check hitch bolts to 90Nm Hitch Handbrake • Check cable and adjust if necessary Hand winch • Check brake function and webbing Suspension • Lubricate and check bushes for excess movement. • Torque bolts to 190Nm Brakes •...
  • Page 100 72 MONTHS / 60,000KM SERVICE CHECKED Chassis and Suspension • Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel • Inspect for condition and operation Breakaway • Check for correct operation. • Inspect lanyard and clip Drawbar •...
  • Page 101 Body • Inspect joint sealants inside and out. • Ensuite joints checked for damage and adhesion. • Inspect for soft spots on floor General fixings • Check all structural fixing are secure. Ventilation • Inspect for obstruction and vents operating correctly Fire Extinguisher •...
  • Page 102 78 MONTHS / 65,000KM SERVICE CHECKED • Check hitch bolts to 90Nm Hitch Handbrake • Check cable and adjust if necessary Hand winch • Check brake function and webbing Suspension • Lubricate and check bushes for excess movement. • Torque bolts to 190Nm Brakes •...
  • Page 103 84 MONTHS / 70,000KM SERVICE CHECKED Chassis and Suspension • Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel • Inspect for condition and operation Breakaway • Check for correct operation. • Inspect lanyard and clip Drawbar •...
  • Page 104 Body • Inspect joint sealants inside and out. • Ensuite joints checked for damage and adhesion. • Inspect for soft spots on floor General fixings • Check all structural fixing are secure. Ventilation • Inspect for obstruction and vents operating correctly Fire Extinguisher •...

  • Page 105: Supplier Contact Details

    Supplier Contact Details Dometic Thetford Australia https://www.dometic.com/en-au/au/contact-us Address: 41 Lara Way, Campbellfield VIC 3061 Phone: (03) 9358 0700 Email: infoaus@thetford.com.au Cruisemaster Leisure-Tec Australia Pty Ltd (Truma Hot Water) Address: 352B Bilsen Road, Geebung QLD 4034 50 Metrolink Circuit Campbellfield VIC 3061 Phone: (07) 3624 3800 Phone: 1300 072018 Email:...
  • Page 106 Collie Geraldton 96 Forrest Street, Collie WA 6225 Unit 1, 75 Flores Road, Geraldton WA 6530 Ph: (08) 9734 1624 Ph: (08) 9964 4655 Email: collie@statewidebearings.com.au Email: geraldton@statewidebearings.com.au Karratha Kalgoorlie 51 Orkney Road, Karratha WA 6714 5 Darcy Lane, Kalgoorlie WA 6430 Ph: (08) 9144 2333 Ph: (08) 9091 4111 Email:...

  • Page 107: Guide To Video Tutorials

    Guide to Video Library Handover Video Setup Tutorial View this video for an overall instruction on operating the View this video for correct setup procedure product Scan the code or go to Scan code or go to https://youtu.be/-L93Z0LDNNg https://youtu.be/Mx5s15fPC4E External Ensuite Setup Tutorial Annex Setup Tutorial View this video to set up external ensuite tent View this video to setup the under awning annex...

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