PolyJohn pjn3 Series Product Instructions

Recirculating flush model
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pjn3 series
PJN3 SERIES
RECIRCULATING FLUSH
PRODUCT INSTRUCTIONS
RECIRCULATING FLUSH MODEL
there when you need us
NOTE: We recommend reading through the entire Assembly Instructions prior to proceeding with installation, service or maintenance. All refer-
ences to left and right throughout this guide are as viewed from the front.
Page 1 of 20
March 2024

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Summary of Contents for PolyJohn pjn3 Series

  • Page 1 PJN3 SERIES RECIRCULATING FLUSH PRODUCT INSTRUCTIONS RECIRCULATING FLUSH MODEL there when you need us NOTE: We recommend reading through the entire Assembly Instructions prior to proceeding with installation, service or maintenance. All refer- ences to left and right throughout this guide are as viewed from the front.
  • Page 2: Product Specifications

    PRODUCT SPECIFICATIONS PJN3 SERIES RECIRCULATING FLUSH DIMENSION IMPERIAL METRIC Exterior Height 91.0 in 231 cm Interior Height 82.0 in 208 cm Exterior Width 43.5 in 1 10 cm Interior Width 41.0 in 104 cm Exterior Length 47.0 in 1 19 cm Interior Length 41.0 in...
  • Page 3: Product Overview

    PRODUCT OVERVIEW PJN3 SERIES RECIRCULATING FLUSH • When using air operated screw drivers or impact wrenches, be sure that the torque setting does not exceed 28 inch pounds. • When using a battery-operated drill, set it to the lowest torque setting.
  • Page 4 FULL SIZE SCALE PJN3 SERIES RECIRCULATING FLUSH FASTENER DRAWINGS (80) PC-000106 Washer (71) PC-000100 Rivet Large (2) PC-000104 Rivet Small 3/16” Back-up Flange, Short Flange, Long (4) PC-000123 Washer (2) PC-000102 Rivet Small (4) PC-000105 Rivet Small 1/4” x 5/8” Flat...
  • Page 5 ASSEMBLY INSTRUCTIONS PJN3 SERIES RECIRCULATING FLUSH STEP 1: DOOR JAMB AND FRONT ASSEMBLY TO BASE SKID: Refer to Figure 1. To assemble the door jamb to the skid, stand two waste tanks on end about four feet apart (as shown). Stand a base skid with the tank space toward the ground and the four holes on the floor side of the base skid up.
  • Page 6 ASSEMBLY INSTRUCTIONS PJN3 SERIES RECIRCULATING FLUSH FLUSH TANK ASSEMBLY STEP 3: Remove mounting screws REMOVE FOOT PUMP ASSEMBLY: Remove the foot pump assembly from the underside of the lid by removing the 2 - PC-000231 screws. STEP 4: SECURE FOOT PUMP TO FOOT PUMP PLATE:...
  • Page 7 ASSEMBLY INSTRUCTIONS PJN3 SERIES RECIRCULATING FLUSH STEP 6: CABANA ASSEMBLY: Position the three side panels and corner molding sub-assembly around the base skid. IMPORTANT - The walls of the cabana should be approximately 1/4” from the top surfaces of the base skid. Place 1/4” thick shims between the rear corners of the cabana, and the base skid; this will make the cabana structure level with the front assembly.
  • Page 8 ASSEMBLY INSTRUCTIONS PJN3 SERIES RECIRCULATING FLUSH STEP 8: ROOF INSTALLATION: Position the roof over the wall panels, make sure the hole for the tank ventilation tube is above the corresponding hole in the holding tank. (The front and three side panels are supplied with predrilled holes at the top center of each panel.
  • Page 9 ASSEMBLY INSTRUCTIONS PJN3 SERIES RECIRCULATING FLUSH STEP 11: SLIDE LATCH, DOOR PULL INSTALLATION: Refer to Figure 5. Follow steps as illustrated. Figure 8 INSERT SLIDE LATCH INTO DOOR PULL INSERT DOOR PULL INTO SLOT USING USE SCREWDRIVER TO ASSIST NOTCHES TO GUIDE DOOR PULL...
  • Page 10 ASSEMBLY INSTRUCTIONS PJN3 SERIES RECIRCULATING FLUSH TS1-0002 - Lid STEP 14: (2) - Pin TOILET SEAT INSTALLATION: Push the lid onto the seat (lining up the holes of the lid with those in the seat). Line up the holes of the hinge bolts with those in the seat/lid. From the outer edge, push the pins through the holes TS1-0001 until flush.
  • Page 11: Parts Diagram

    PARTS DIAGRAM PJN3 SERIES RECIRCULATING FLUSH PJ03-0007N - Roof ht t p : / /www. p ol y j o hn. c om/pj 0 3-0007n/ (20) PC-000100 - Rivet ht t p : / /www. p ol y j o hn. c om/pc-000100/...
  • Page 12 PARTS DIAGRAM PJN3 SERIES RECIRCULATING FLUSH PJN3-0003 FRONT ASSEMBLY http: / /www. p ol y j o hn. c om/pj 0 3-0007n/ http://www.pol y j o hn.com/pc-000531/ PC-000170 http: / /www. p ol y j o hn. c om/pc-000100/ - Hinge http: / /www.
  • Page 13 PARTS DIAGRAM PJN3 Fresh Flush Tank PJN3 SERIES FT02-1000 RECIRCULATING FLUSH http://www.pol y j o hn.com/ft02-1000/ FT02-1000 RECIRCULATING FLUSH TANK PC-100373N - Nozzle htt p : / /www. p ol y j o hn. c om/pc-100373n/ PC-100373A htt p : / /www. p ol y j o hn. c om/pc-100373a/...
  • Page 14: Cleaning And Maintenance

    PSD1-1000 SU3-0002PJ - PJ Model SU3-0001F - Fleet Model For a complete list of all our accessories, visit www.polyjohn.com/products/additional-products.html For a complete list of all our chemicals, visit www.polyjohn.com/supplies/pros-choice.html CLEANING AND MAINTENANCE Use a mild soap to clean all surfaces and component parts.
  • Page 15 Restroom with Sink – The gray water from the sinks is designed to empty into the waste tank. Water capacity of sinks varies. Visit the PolyJohn website at https://www.polyjohn.com/products/sinks.html to find your sink. Under the specifications tab on each product page it will tell you the sink capacity.
  • Page 16 Chemical exposure typically occurs through inhalation, ingestion, or adsorption. PolyJohn products are not intended to be used in these methods. PolyJohn Corporation cannot foresee all uses of their products (both intended and unintended uses) and as a result has opted to provide a general warning of known chemical presence.
  • Page 17: Reach Compliance

    RECIRCULATING FLUSH REACH Compliance We certify that all components of the PolyJohn PSW3-1000 conform to REACH standards. Specifically, we cite Article 7 of the Standard which indicates as follows: Article 7(1) requires Producers and Importers of products to register with the ECHA chemical substances that are intentionally released from the products during use.
  • Page 18: Frequently Asked Questions

    fit? A: The new PolyJohn Urinal has been completely redesigned. The new design has been proven to be the best shape and form to keep splash- back to a minimum. The side walls are much higher and there is no lip on the inside. This will help keep the urinal clean. The entire urinal has smooth surfaces as well to aid in cleaning.
  • Page 19: Warranty Disclaimer

    PolyJohn Enterprises warrants our sinks, tanks, trailers and sanistands from the date of purchase. Any misuse or abuse of our products or failure to properly follow recommended procedures shall void this warranty. The warranty is a 1 year limited warranty and a 90 day limited warranty for components thereof.
  • Page 20 PJN3 SERIES RECIRCULATING FLUSH “PolyJohn is a family owned, state of the art, plastics manufacturing company dedicated to providing its employees with a work environment committed to excellence, and its customers with innovative products, services and technology that meet or exceed their requirements.”...

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