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PH03 Comfort XL
™
SERIES
PRODUCT INSTRUCTIONS
STATIC MODEL
NOTE: We recommend reading through the entire Assembly Instructions prior to proceeding with installation, service or maintenance.
All references to left and right throughout this guide are as viewed from the front.
Page 1 of 19
November 2023
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Summary of Contents for PolyJohn Comfort XL PH03 Series
- Page 1 PH03 Comfort XL ™ SERIES PRODUCT INSTRUCTIONS STATIC MODEL NOTE: We recommend reading through the entire Assembly Instructions prior to proceeding with installation, service or maintenance. All references to left and right throughout this guide are as viewed from the front. Page 1 of 19 November 2023...
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Page 2: Product Specifications
PRODUCT SPECIFICATIONS PH03 COMFORT XL PH03-1000 DIMENSION IMPERIAL METRIC Exterior Height 91 in 231 cm Exterior Width 62 in 157 cm Exterior Length 62 in 157 cm Door Frame Height(I.D.) 74 in 188 cm Door Frame Width(I.D.) 32 in 81 cm Tank Seat Height 19 in 48 cm... -
Page 3: Product Overview
PRODUCT OVERVIEW PH03 COMFORT XL PH03-1000 READ FIRST: Please follow directions in the sequence they are presented. It is suggested you read through the entire assembly instructions prior to proceeding. • Please follow directions in the sequence they are presented. It is suggested you read through the entire assembly instructions prior to proceeding. - Page 4 FULL SIZE SCALE FASTENER DRAWINGS PH03 COMFORT XL PH03-1000 (113) PC-000100 Rivet (1) PC-000104 Rivet (144) PC-000106 Washer Large Flange, Short Small Flange, Long 3/16” Back-up (30) PC-000123 Washer (2) PC-000102 Rivet (29) PC-000105 Rivet 1/4” x 5/8” Flat Small Flange, Short Small Flange (4) PC-000103 Rivet (1) PC-000107 Rivet...
- Page 5 ASSEMBLY INSTRUCTIONS PH03 COMFORT XL PH03-1000 STEP 1: PREPARE THE BASE SURROUND FOR ATTACHING THE WALL PANELS Drill a 1/4” hole in center notch of base surround for mounting, centering, and leveling the first side panel. This will be repeated for other two side panels. STEP 2.
- Page 6 ASSEMBLY INSTRUCTIONS PH03 COMFORT XL PH03-1000 STEP 3: ATTACH THE WALL PANELS TO THE BASE SURROUND Place a PC-000121 washer on a PC-000139 bolt and insert the bolt though the center hole in the left side panel and into the base surround. Place a PC-000123 washer on the inside along with a PC-000140 nut and tighten.
- Page 7 ASSEMBLY INSTRUCTIONS PH03 COMFORT XL PH03-1000 STEP 4. FRONT SUB-ASSEMBLY TO THE BASE SURROUNDS Lift the front sub-assembly and place the legs of the aluminum door jamb into the front of the base surround on each side of the door opening. Attach the front assembly to the front corner moldings by riveting into the pre-drilled holes using (18) PC-000100 rivets and (18) PC-000106 back-up washers as in Step 1.
- Page 8 ASSEMBLY INSTRUCTIONS PH03 COMFORT XL PH03-1000 STEP 5: ATTACHING CORNER MOLDINGS TO THE BASE SURROUND For the corner moldings: NOTE: (Be sure the corners are pushed tight against the base surround by pushing the corner at the rib in the center.) Start with the front corners first.
- Page 9 ASSEMBLY INSTRUCTIONS PH03 COMFORT XL PH03-1000 STEP 7. WASTE TANK INSTALLATION On the outside of the unit someone will measure and mark drill spots. For the rear wall panel measure from the inside edge of the rib in 1 1” and up from the top of the base surround 17-1/2”...
- Page 10 ASSEMBLY INSTRUCTIONS PH03 COMFORT XL PH03-1000 STEP 10. ROTARY LATCH Place the door handle PC-000576 such that the edge of the opening in the door catches the hinge points on the handle. When the handle is in place, insert the screw PC-000174 through the handle’s center mounting hole.
- Page 11 ASSEMBLY INSTRUCTIONS PH03 COMFORT XL PH03-1000 STEP 13. TOILET PAPER DISPENSER The double roll dispenser can be mounted in a location of your preference based upon the accessories you have in the unit. Level the dispenser on the wall and use the four holes in the back of the dispenser as a guide to mark the location for drill holes.
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Page 12: Parts Diagram
: / /www. p ol y j o hn. c om/pc-000490/ PC-000760 - Rod (28) PC-000100 - Rivet ht t p : / /www. p ol y j o hn. c om/pc-000760/ http://www.polyjohn.com/pc-000100/ PC-000205M - Lock (28) PC-000106 - Washer http://www.pol y j o hn.com/pc-000205m/ htt p ://www.pol y j o hn.com/pc-000106/... - Page 13 - SERIAL I.D. PLATE http: / /www.pol y j o hn.com/pc-000794/ http: / /www.pol y j o hn.com/pc-000108/ (2) PC-000108 - RIVETS PH03-0006RL http://www.polyjohn.com/ph03-0006RL/ DOOR w/HINGES (15) PC-000102 - RIVETS (DOOR) http://www.polyjohn.com/pc-000102/ http: / /www.pol y j o hn.com/pc-000102/ (15) PC-000104 - RIVETS (JAMB) http://www.polyjohn.com/pc-000104/...
- Page 14 / / www. p ol y j o hn. c om/ph03-0001T - BASE TANK SUPPORT ht t p : / / www. p ol y j o hn. c om/ph03- 0 001 PH03-0001 - BASE SURROUND PH03-0002 - BASE PLATE http://www.polyjohn.com/ph03-0002 Page 14 of 19 November 2023...
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Page 15: Cleaning And Maintenance
WHITING, IN 46394-2175 800-292-1305 www.polyjohn.com/supplies/pros-choice.html We highly recommend membership in the Portable Sanitation Association International (PSAI); the worldwide authority on portable sanitation services. The PSAI, “Portable Sanitation Industry Certification Program” manual contains a wealth of information on standards and service procedures. - Page 16 Chemical exposure typically occurs through inhalation, ingestion, or adsorption. PolyJohn products are not intended to be used in these methods. PolyJohn Corporation cannot foresee all uses of their products (both intended and unintended uses) and as a result has opted to provide a general warning of known chemical presence.
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Page 17: Frequently Asked Questions
fit? A: The new PolyJohn Urinal has been completely redesigned. The new design has been proven to be the best shape and form to keep splash- back to a minimum. The side walls are much higher and there is no lip on the inside. This will help keep the urinal clean. The entire urinal has smooth surfaces as well to aid in cleaning. -
Page 18: Warranty
PolyJohn Enterprises warrants our sinks, tanks, trailers and sanistands from the date of purchase. Any misuse or abuse of our products or failure to properly follow recommended procedures shall void this warranty. The warranty is a 1 year limited warranty and a 90 day limited warranty for components thereof. - Page 19 PH03 COMFORT XL PH03-1000 “PolyJohn is a family owned, state of the art, plastics manufacturing company dedicated to providing its employees with a work environment committed to excellence, and its customers with innovative products, services and technology that meet or exceed their requirements.”...
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