Siemens SIMATIC PDC1000 Equipment Manual
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Siemens SIMATIC PDC1000 Equipment Manual

Siemens SIMATIC PDC1000 Equipment Manual

Micro-drive servo drive system drive controller
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Edition
12/2023
Equipment Manual
SIMATIC
MICRO-DRIVE Servo Drive System
PDC1000 Drive Controller
www.siemens.com/drives

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Summary of Contents for Siemens SIMATIC PDC1000

  • Page 1 Edition 12/2023 Equipment Manual SIMATIC MICRO-DRIVE Servo Drive System PDC1000 Drive Controller www.siemens.com/drives...
  • Page 3 Preface Documentation guide Product overview SIMATIC Connecting MICRO-DRIVE PDC1000 Drive Controller Alarms, diagnostics, error messages and system events Equipment Manual Technical specifications Dimension drawing 12/2023 A5E48775040-AD...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Preface

    In order to protect plants, systems, machines, and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial cybersecurity concept. Siemens’ products and solutions constitute one element of such a concept. PDC1000 Drive Controller...
  • Page 6 SiePortal SiePortal is the catalog and ordering system of Siemens AG for automation and drive solutions on the basis of Totally Integrated Automation (TIA) and Totally Integrated Power (TIP). You can find catalogs for all automation and drive products on the Internet (https:// mall.industry.siemens.com).
  • Page 7 We are liable for the product described, including the open- source software contained in it, pursuant to the conditions applicable to the product. Siemens accepts no liability for the use of the open-source software over and above the program sequence intended for our product, or for any faults caused by modifications to the software.
  • Page 8 Preface PDC1000 Drive Controller Equipment Manual, 12/2023, A5E48775040-AD...

  • Page 9: Table Of Contents

    Table of contents Preface ..............................3 Documentation guide..........................9 Product overview ..........................13 Area of application of the PDC drive controller ..............13 Properties .......................... 13 Power supply ........................16 Calculating the overload capability of the power unit............18 Connecting ............................19 Terminal assignment......................
  • Page 10 Table of contents PDC1000 Drive Controller Equipment Manual, 12/2023, A5E48775040-AD...

  • Page 11: Documentation Guide

    Motion Control, Web server and OPC UA. You can download the documentation free of charge from the Internet (https:// support.industry.siemens.com/cs/ww/en/ps/25460). SIMATIC S7-1500 You can download general information about the SIMATIC S7‑1500/ET 200MP systems free of charge from the Internet (https://support.industry.siemens.com/cs/ww/en/view/109742691). PDC1000 Drive Controller Equipment Manual, 12/2023, A5E48775040-AD...
  • Page 12 S7-1200 product family. In addition to the system manual, the S7-1200 Easy Book provides a general overview of the capabilities of the S7-1200 family. You can download or view the electronic manuals on the Siemens Industry Online Support (https:// support.industry.siemens.com) website.
  • Page 13 (https:// support.industry.siemens.com/cs/ww/en/view/98161300). PRONETA SIEMENS PRONETA (PROFINET network analysis) allows you to analyze the plant network during commissioning. PRONETA features two core functions: • The topology overview automatically scans the PROFINET and all connected components. • PRONETA also scans: configuration of the station name, IP subnet mask and identification and maintenance data (I&M1..3)
  • Page 14 Documentation guide PDC1000 Drive Controller Equipment Manual, 12/2023, A5E48775040-AD...

  • Page 15: Product Overview

    Product overview Area of application of the PDC drive controller Areas of application You can use the SIMATIC MICRO-DRIVE drive system in different industry sectors that require powerful positioning drives. SIMATIC MICRO-DRIVE has proven to be an ideal drive in numerous applications.
  • Page 16 Product overview 2.2 Properties View of the device The figure below shows the PDC1000 drive controller. Figure 2-1 Product image PDC1000 Properties The PDC1000 has the following technical properties: Property Description Additional information Control of EC motors The PDC1000 is a motor controller for Section Connecting the motor three-phase motors (EC) with supply vol‐...
  • Page 17 (X2050 Port 1, X2060 Port 2). bus connector. Drive controller PDC Accessories You can find information on the topic of "Accessories/spare parts" in the System Manual SIMATIC MICRO-DRIVE Drive controller PDC (https://support.industry.siemens.com/cs/ww/en/view/ 109774126). PDC1000 Drive Controller Equipment Manual, 12/2023, A5E48775040-AD...

  • Page 18: Power Supply

    4L+ and 4M feed line. You can find the article numbers of the miniature circuit breakers to be used in the section "Accessories/Spare parts" in the System Manual SIMATIC MICRO-DRIVE Drive controller PDC (https://support.industry.siemens.com/cs/ww/en/view/109774126). The miniature circuit breaker must be implemented with two poles even when using PELV.
  • Page 19 DC-link voltage can increase above 60 V DC with inactive control. Reference Note the detailed information on the power supply in the System Manual SIMATIC MICRO-DRIVE Drive controller PDC (https://support.industry.siemens.com/cs/ww/en/view/109774126). PDC1000 Drive Controller Equipment Manual, 12/2023, A5E48775040-AD...

  • Page 20: Calculating The Overload Capability Of The Power Unit

    (recovery of power unit) 16.8 A or 11.9 A recovery referenced to rated current (r0208) recovery Reference Note the detailed information on overload protection in the System Manual SIMATIC MICRO- DRIVE Drive controller PDC (https://support.industry.siemens.com/cs/ww/en/view/109774126). PDC1000 Drive Controller Equipment Manual, 12/2023, A5E48775040-AD...

  • Page 21: Connecting

    Connecting Terminal assignment Connection options on the PDC1000 The figure below shows the connection possibility on the PDC1000 drive controller. ① Power supply of power unit (X5050) ② Logic supply of PDC (X5060) ③ Hardware TO (X5060) ④ SSI absolute encoder (X5060) ⑤...
  • Page 22 SIMATIC MICRO-DRIVE Drive controller PDC. The SIMATIC MICRO-DRIVE drive system is compatible with motors (Dunkermotoren, ebm- papst) and connecting cables (Harting, KnorrTec) of proven product partners of Siemens. This allows you to optimally combine suitable products from proven product partners for your individual application.
  • Page 23 Connecting 3.1 Terminal assignment Plug connec‐ Function Maximum cable length Cable type Cable cross-section X4050 Incremental encoder sig‐ 10 m Shielded Solid and stranded sup‐ nals and supply ply cable: For differential wiring, one twisted pair per sig‐ AWG*: 22 to 16 or nal pair 0.34 mm to 1.5 mm...
  • Page 24 Connecting 3.1 Terminal assignment Plug connec‐ Function Maximum cable length Cable type Cable cross-section X5060 Logic supply PDC (1L+, 20 m Solid and stranded sup‐ • < 2 m unshielded ply cable: • ≥ 2 m shielded AWG*: 20 to 16 or 0.5 mm to 1.5 mm For through-wiring for maximum permissible terminal currents, use AWG* 16 or 1.5 mm...

  • Page 25: Schematic Circuit Diagram

    Connecting 3.2 Schematic circuit diagram Schematic circuit diagram The following figure shows the schematic circuit diagram of the PDC1000 drive controller. ① X4060: X4060 Infeed of supply voltage for digital inputs/outputs Connection for digital outputs 24 V DC ② X4060: X5060 Infeed of supply voltage for logic unit Connection for digital inputs 24 V DC ③...

  • Page 26: Connecting The Supply Voltages

    • Only wire the connection plug when the supply voltage is turned off. • Observe the rules and regulations on operation described in the System Manual SIMATIC MICRO-DRIVE Drive controller PDC (https://support.industry.siemens.com/cs/ww/en/view/ 109774126). • Observe the rules and regulations described in section Product overview (Page 13).
  • Page 27 Connecting 3.3 Connecting the supply voltages Table 3-2 Pin assignment: Interface X4060 for supply voltage of inputs/outputs Designation Function Designation Function Reference potential Reference potential of supply of inputs/ of supply of inputs/ outputs outputs Supply of inputs/ Supply of inputs/ outputs outputs •...

  • Page 28: Connecting The Motor

    (Harting, KnorrTec) of proven product partners of Siemens. This allows you to optimally combine suitable products from proven product partners for your individual application. You can find more information about the Siemens Product Partner Program on the Internet (https://new.siemens.com/global/en/company/topic-areas/partners/product-partners-...
  • Page 29 Pin assignment: Interface X5055 for motor phases Designation Function Motor phase U Motor phase V Motor phase W Reference Note the detailed information on the topic "Connecting" in the System Manual SIMATIC MICRO- DRIVE Drive controller PDC (https://support.industry.siemens.com/cs/ww/en/view/109774126). PDC1000 Drive Controller Equipment Manual, 12/2023, A5E48775040-AD...

  • Page 30: Connecting An External Braking Resistor

    Connecting 3.5 Connecting an external braking resistor Connecting an external braking resistor Connecting an external braking resistor WARNING Damage to braking resistor - Risk of fire! You must implement fire prevention measures for the external braking resistor (e.g. fire protection housing, temperature fuse). The resistance of the externally connectable braking resistor must be at least 3 ohms.
  • Page 31 Note the detailed information on connection of an external braking resistor in the System Manual SIMATIC MICRO-DRIVE Drive controller PDC (https:// support.industry.siemens.com/cs/ww/en/view/109774126). You can also find information on the topic of "Accessories/spare parts" in the System Manual SIMATIC MICRO-DRIVE Drive controller PDC.
  • Page 32 Connecting 3.5 Connecting an external braking resistor PDC1000 Drive Controller Equipment Manual, 12/2023, A5E48775040-AD...

  • Page 33: Alarms, Diagnostics, Error Messages And System Events

    Alarms, diagnostics, error messages and system events Status and error display The PDC has LED displays for indicating the current operating state and the diagnostics status. The "RDY/ERR" LED indicates the status of the drive state. Table 4-1 Meaning of the LEDs RDY/ERR LED Meaning The drive is ready for operation.
  • Page 34 Alarms, diagnostics, error messages and system events 4.1 Status and error display ① Diagnostic LEDs for the drive controller: • RDY/ERR = Drive status • SAFE = TO function status ② Diagnostic LEDs for the PROFINET communication: • SF = PROFINET group error •...
  • Page 35 LEDs for the status of the drive controller in the System Manual SIMATIC MICRO-DRIVE Drive controller PDC (https:// support.industry.siemens.com/cs/ww/en/view/109774126). You can find additional information on the topic of "Interrupts" in the STEP 7 online help. You can find additional information on the topic of "Diagnostics" and "System alarms"...
  • Page 36 Alarms, diagnostics, error messages and system events 4.1 Status and error display PDC1000 Drive Controller Equipment Manual, 12/2023, A5E48775040-AD...

  • Page 37: Technical Specifications

    Technical specifications Technical specifications Technical specifications of the PDC1000 (article number 6BK1630-1BA00-0AA0) The following table shows the technical specifications of the PDC1000 as of 02/2020. PDC1000 Drive Controller Equipment Manual, 12/2023, A5E48775040-AD...
  • Page 38 Technical specifications 5.1 Technical specifications You can find a data sheet including daily updated technical specifications on the Internet (https://support.industry.siemens.com/cs/ww/en/pv/6BK1630-1BA00-0AA0/td?dl=en). Article number 6BK1630-1BA00-0AA0 General information   Product type designation EC motor controller HW functional status FS02 Product description Control of EC motors Mean time between failures (MTBF) 100 000 h...
  • Page 39 Technical specifications 5.1 Technical specifications Article number 6BK1630-1BA00-0AA0 Number of safety inputs Digital outputs   Number of digital outputs 2; 24 V DC, 1 A Number of safety outputs Encoder   Connectable encoders   Yes; Up to 200 kHz • Incremental encoder (symmetrical) Yes;...

  • Page 40: Drive Controller Derating

    You can find information on the general technical specifications, such as standards and approvals, electromagnetic compatibility, protection class, etc., in the System Manual SIMATIC MICRO-DRIVE Drive controller PDC (https://support.industry.siemens.com/cs/ww/en/ view/109774126). Drive controller derating The maximum permissible output current for PDCs of performance class 1000 W must be reduced as follows depending on the installation altitude, mounting position and ambient temperature.
  • Page 41 Technical specifications 5.2 Drive controller derating 1000 2000 3000 4000 Figure 5-1 Derating for PDC1000 as a function of the installation altitude Derating as a function of the mounting position For vertical mounting (vertical mounting rail), the nominal output phase current must be reduced to 14.7 A and the maximum output phase current to 34.6 A up to an ambient...
  • Page 42 Technical specifications 5.2 Drive controller derating Coincidence factors of inputs/outputs Also note the permissible coincidence factors of the inputs/outputs. All outputs (DQ) may be operated simultaneously up to 60 °C. No deratings with respect to ampacity exist as a function of ambient temperature. All inputs (DI) may be operated simultaneously up to 60 °C.

  • Page 43: Dimension Drawing

    Dimension drawing This appendix contains the dimension drawings of the SIMATIC MICRO-DRIVE PDC1000 installed on a mounting rail. You must take into account the dimensions for installation in cabinets, control rooms, etc. Dimension drawings of the SIMATIC MICRO-DRIVE PDC1000 Figure A-1 Dimension drawings of SIMATIC MICRO-DRIVE PDC1000, front and side view (as examples, depending on mounting rail type used) PDC1000 Drive Controller...
  • Page 44 Dimension drawing PDC1000 Drive Controller Equipment Manual, 12/2023, A5E48775040-AD...

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