Related Manuals for NANO GEN2 MINI
Summary of Contents for NANO GEN2 MINI
- Page 1 USER GUIDE Nitrogen Gas Generator MINI Version - 2024-037 Document: 17-100-0695 www.nano-purification.com...
- Page 2 Our and experience to ensure our products who maintain them. At nano we have commitment is simple… we will stand and services are designed and provided developed our products, packaging and...
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Page 3: Table Of Contents
Table Of Contents SECTION DESCRIPTION PAGE General Information Manufacturer Details and Support Document Introduction Warranty Guidelines Packaging General Safety Intended use of Product Unpacking the Product Safe Handling Technical Description 1.10 Site Location and Installation Specification Sizing Product Dimensions Product Overview Typical System Layout Electrical Installation Remote Start/Stop Control... -
Page 4: General Information
This manual is copyrighted, all rights reserved. It may not, in whole or in part, be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine readable form without prior consent in writing from nano Purification Solutions Ltd. It may not be distributed through the internet or computer bulletin board systems without prior consent from nano Purification Solutions Ltd. -
Page 5: Document Introduction
NITROGEN GAS GENERATOR MINI Document Introduction This manual provides factory prescribed installation and maintenance procedures for the PSA nitrogen gas generator. The procedures illustrated in this document are only to be performed by authorized personnel. For further information regarding the procedures outlined in this document contact the manufacturer before proceeding. -
Page 6: Safe Handling
NITROGEN GAS GENERATOR MINI Safe Handling Please ensure the relevant safe engineering practices and handling procedures are employed when handling, installing and operating this product. Ensure that the equipment is depressurized and electrically isolated prior to carrying out any of the scheduled maintenance instructions specified within this user guide. -
Page 7: Specification
NITROGEN GAS GENERATOR MINI Specification Specifications Standard Recommended Inlet Air Quality ISO Class 1.2.1 Min. Inlet Air Quality ISO Class 1:4:1 Min. Operating Pressure 6 barg (87 psig) Max. Operating Pressure 10 barg (145 psig) Recommended Operating Temp Range 20-25°C (68-77°F) Min./Max. -
Page 8: Sizing
NITROGEN GAS GENERATOR MINI Sizing NITROGEN PURITY OUTLET (MAXIMUM OXYGEN CONTENT) RATED GENERATOR OUTLET MODEL FLOW 1000 0.5% MINI i4.0 060 MINI i4.0 080 0..3 MINI i4.0 100 MINI i4.0 110 10.1 11.1 MINI i4.0 120 10.1 11.7 13.0 14.3 MINI i4.0 130 12.2 14.1... -
Page 9: Product Dimensions
NITROGEN GAS GENERATOR MINI 2.2 Product Dimensions Mini (Standard) Mini i4.0 (HMI Premium) Mini - Standard / HMI Premium Controller HEIGHT DEPTH WIDTH WEIGHT MODEL STANDARD HMI PREMIUM MINI 060 738mm [29IN] 452.5mm [17.8IN] 440mm [17.3IN] 54KG [119LBS] 57KG [126LBS] MINI 080 918mm [36.1IN] 452.5mm [17.8IN]... -
Page 10: Product Overview
NITROGEN GAS GENERATOR MINI 2.3 Product Overview Mini i4.0 (HMI Premium) Mini (Standard) Number Description Number Description Compressed Air Inlet HMI Generator Interface/Display* Nitrogen To Buffer/Mixing Vessel IEC Mains Power Socket Nitrogen From Buffer/Mixing Vessel RJ45 (Modbus Tcp) * Remote Stop/Start - Customer Fit Option Nitrogen Outlet to Process (M16 Cable-Gland Knock-Out) Mass Flow Controller (If Fitted) Adjustment Access... -
Page 11: Typical System Layout
NITROGEN GAS GENERATOR MINI 2.4 Typical System Layout Number Description Number Description Water Separator Pressure Regulator (Optional) 1 µm Filter Pressure Gauge (Optional) 0.1 µm Filter Nitrogen Buffer/Mixing Vessel Desiccant Air Dryer 1 µm Filter (Optional)* Manual Ball Valve Only personnel trained, qualified and approved by the supplier should perform installation, commissioning, service and repair procedures. -
Page 12: Electrical Installation
NITROGEN GAS GENERATOR MINI 2.5 Electrical Installation Once in position, locate and remove the IEC plug from the side of the generator enclosure or bag containing user guide. Remove the back of the IEC plug and wire in your desired cable using the diagram below, we recommend using at least 0.75mm2 (20AWG) gauge cable although this will vary depending on the cable run length. -
Page 13: Remote Start/Stop Control
NITROGEN GAS GENERATOR MINI i4.0 - HMI Premium Controller Remote Start/Stop To use the remote start/stop feature, open the enclosure and locate the wire link marked as ‘RS+’ on the PLC (see item No.1 for reference). Remove the wire link from terminal i0. In order to control the generator remotely via the start/stop feature you are required to install an additional two connections. -
Page 14: Remote Alarms & Dryer Control
NITROGEN GAS GENERATOR MINI i4.0 - HMI Premium Controller Remote Alarms and Dryer Every nitrogen generator comes with a general alarm as standard. S3,C5 S3,C5 PSU+ PSU- In order to use the general alarm, you are required to install an additional wired connection. - Page 15 Displays Purity trend graph, generator in start-up mode, purity specification ignored. Purity DisplaysPurity trend graph, purity within specification Displays purity trend graph, purity outside of specification. Nano Displays qr code that when scanned navigates user to company website. Logo USER GUIDE...
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Page 16: Interface Structure Overview
NITROGEN GAS GENERATOR MINI i4.0 - HMI Premium Controller 3.3 Interface Structure Overview SD Card Transfer Restore Transfer Setup Restricted Factory access Details Timing Cycles Build Details Installed Comms Add-ons Main Login Screen Parameters Menu Main Screen (Home) Login Screen Everything is accessed from Menu accessed from here. -
Page 17: Start-Up Procedure
NITROGEN GAS GENERATOR MINI i4.0 - HMI Premium Controller 3.4 Start-Up Procedure A visual inspection of the installation should be carried out ensuring all connections to and from the nitrogen generator are secure and there is no visible damage to any components. •... -
Page 18: Economy Mode
NITROGEN GAS GENERATOR MINI i4.0 - HMI Premium Controller 3.6 Economy Mode When under normal cycling conditions (i.e., not shutting down or in start-up mode) the generator will monitor the outlet pressure. If the outlet pressure rises above the “Economy High Pressure” Setpoint The generator will start a delay defined by “Economy Delay” Setpoint. -
Page 19: Users & Login
NITROGEN GAS GENERATOR MINI i4.0 - HMI Premium Controller Users & Login 1. Communication When this option is selected the user will be taken to a communications menu that allows the user to reset the O2 Analyser communications. (If Fitted) and also change the Ethernet settings of the HMI port. 2. -
Page 20: Login Proces
NITROGEN GAS GENERATOR MINI i4.0 - HMI Premium Controller 3.8 Login Process Step 1 When in the login screen, touch the login required. A login box should appear with an empty field. If you login in with no password or an incorrect one the field will flash Red. -
Page 21: Accessing Trend Charts
NITROGEN GAS GENERATOR MINI i4.0 - HMI Premium Controller 3.9 Accessing Trend Charts Accessing trend charts can be done by touching a value such as inlet pressure or purity (if O2 Analyser fitted). This will then navigate to a trend chart where the data can also be exported to a USB Device. (See next section). The displays can be hidden or revealed by pressing the inlet or outlet icon respectively. -
Page 22: Download Data To Usb Storage Device
(OPTION) * If using the USB function frequently request the cable & socket kit from Nano to fit between the HMI and the panel knockout as indicated. 3.11 Network Settings Changing the IP Address can be done to integrate the generator into a LAN to use the Modbus TCP re-transmission of data or the Web viewer function. -
Page 23: Web Viewer Monitoring And Control
NITROGEN GAS GENERATOR MINI i4.0 - HMI Premium Controller Step 2 Using the Up/Down Keys Scroll down to “Ethernet 1”. Then press the button with “...” Step 3 Change the IP Address, Subnet mask and default gateway to suite the LAN requirements. Then Press “Save and Reboot”. The process is now complete, and the new settings have been implemented. -
Page 24: Restoring Settings
NITROGEN GAS GENERATOR MINI i4.0 - HMI Premium Controller The control panel at the top of the screen has various functions. Mode Refresh Text Aspect Languages Hide Logout switch height Ratio Control Panel 3.13 Restoring Settings Step 1 Login as USER and navigate to the Restore page. Step 2 Select Restore Installation Setup. -
Page 25: Remote Start/Stop
NITROGEN GAS GENERATOR MINI - Standard Controller Remote Start/Stop To use the remote start/stop feature, open the enclosure and locate the wire link across the ‘+’ terminal and ‘I1’ on the PLC (see item No.1 for reference). Remove the wire link from terminal ‘I1’. To control the generator remotely via the start/stop feature you are required to install an additional connection. -
Page 26: User Interface Quick Reference
NITROGEN GAS GENERATOR MINI - Standard Controller 4.2 User Interface Quick Reference 1. Power-Up Display (Only Visible on Power Start-Up for 10 seconds) During power-up the screen will display: • Program number followed by the revision. • Total hours dryer has operated. 2. - Page 27 NITROGEN GAS GENERATOR MINI - Standard Controller 4. Normal operation display During normal operation, if the generator enters economy mode the screen will display: • Economy mode indicator to let you know it has shutdown, this will only occur when the desired outlet pressure reaches the set-point •...
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Page 28: Maintenance
NITROGEN GAS GENERATOR MINI - Standard Controller Maintenance Maintenance operations should only be conducted once the system has been shut down and is fully depressurized. All operations should be carried out by authorized and suitably trained personnel. • Isolate the generator from the compressed air and electrical supply ensuring the system is in a safe condition for maintenance to be carried out. -
Page 29: Service Schedule - Generator With % O
NITROGEN GAS GENERATOR MINI 5.4 Service Schedule - Generator with % O Analyser When contacting your service provider be sure to provide the product part number and serial number. Time Period (Months) Ref. Kit No. 31-100-5001 ü ü ü ü ü... -
Page 30: Service Kits
THE ORIGINAL OF THIS DRAWING IS COPYRIGHT AND CONTAINS CONFIDENTIAL INFORMATION. IT IS THE PROPERTY OF NANO PURIFICATION SOLUTIONS LTD WITHOUT WHOSE PERMISSION IT MAY NOT BE COPIED, SHOWN OR HANDED TO A THIRD PARTY OR OTHERWISE USED AND IT IS TO BE RETURNED PROMPTLY UPON REQUEST TO NANO PURIFICATION SOLUTIONS LTD. -
Page 31: Service Record
NITROGEN GAS GENERATOR MINI 5.8 Service Record Part Number Serial Number Installed By Installation Date Serviced By Interval Hours Run Date Comments / Observations Print Sign 12 Months 24 Months 36 Months 48 Months 60 Months 72 Months 84 Months 96 Months 108 Months 120 Months... -
Page 32: Process And Instrumentation Diagram
NITROGEN GAS GENERATOR MINI 5.9 Process and Instrumentation Diagram NOTE: For a more comprehensive diagram, please contact your supplier. Electrical schematics are also available on request. NRV1 OPTION SIL1 PDP1 OPTION SIL2 N2 VENT VA NRV2 USER GUIDE... - Page 33 NITROGEN GAS GENERATOR MINI OUT OF PRODUCT SCOPE BUFFER VESSEL FILTER OXYGEN ANALYSER (OPTION) OPTION Note: OPTION Letters surrounded by a red ring are reference to the required service kit for that component. PDP2 SIL2 Service Replace exhaust silencer Service Replace NRV balls &...
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Page 34: Notes
NITROGEN GAS GENERATOR MINI Notes USER GUIDE... - Page 35 NITROGEN GAS GENERATOR MINI Notes USER GUIDE...
- Page 36 Maryville, Tennessee Gateshead, Tyne and Wear United States Tel: +1 704 897 2182 Phone: +44 (0) 191 497 7700 Charlotte, North Carolina support@nano-purification.com E-mail: sales_uk@nano-purification.com Phone: +1 704-897-2182 Canada Germany E-mail: support@nano-purification.com St. Catharines, Ontario Erkelenz, Germany Phone: +1 905 684 6266 Phone: +49 (0) 2151 482 8218 E-mail: support@nano-purification.com...