Related Manuals for NANO GEN2 i4.0
Summary of Contents for NANO GEN2 i4.0
- Page 1 User Guide GEN2 i4.0 nitrogen gas generator revision: 2022-059 document: 17-100-0145 www.n-psi.co.uk...
- Page 2 They are the contractors who install them, the manufacturers who use them in their processes and the service people who maintain them. At nano we have developed our products, packaging and support materials to ensure they exceed all of our Customers’...
-
Page 3: Table Of Contents
table of contents section description page general information manufacturer details and support document introduction warranty guidelines packaging general safety intended use of product safe handling technical description specification sizing product dimensions product overview typical system layout site location and installation electrical installation remote start/stop control remote alarms &... -
Page 4: General Information
It may not be distributed through the internet or computer bulletin board systems without prior consent from nano purification solutions ltd. -
Page 5: Document Introduction
nitrogen gas generator document introduction This manual provides factory prescribed installation and maintenance procedures for the PSA nitrogen gas generator. The procedures illustrated in this document are only to be performed by authorized personnel. For further information regarding the procedures outlined in this document contact the manufacturer before proceeding. Be sure to read this document carefully before attempting to install or operate the nitrogen generator. -
Page 6: Safe Handling
nitrogen gas generator safe handling Please ensure the relevant safe engineering practices and handling procedures are employed when handling, installing and operating this product. Ensure that the equipment is depressurized and electrically isolated prior to carrying out any of the scheduled maintenance instructions specified within this user guide. -
Page 7: Specification
nitrogen gas generator specification specifications standard optional recommended inlet air quality ISO class 2.2.1 max. water content (ISO class) class 2 -40°C (-40°F) pdp min. operating pressure 6 barg (87 psig) max. operating pressure 12 barg (174 psig) 16 barg (232 psig) recommended operating temp range 20...25°C (68...77°F) min./max. -
Page 8: Sizing
nitrogen gas generator sizing model purity 1110 2110 3110 2130 3130 4130 6130 8130 10130 12130 Nm3/h 10.3 20.6 30.9 37.5 56.3 75.0 112.5 150.0 172.5 200.3 SCFH 1091 1324 1988 2648 3972 5297 6091 7073 Nm3/h 19.0 28.5 34.5 51.8 69.0 103.5... -
Page 9: Product Dimensions
nitrogen gas generator product dimensions Model mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches 1110 1223 48.15 15.75 23.82 6.34 1131 44.53 10.47 14.84 8.31 2110 1223 48.15 15.75 30.43 6.34 1131 44.53 10.47 14.84... -
Page 10: Product Overview
nitrogen gas generator product overview number description number description compressed air inlet purge control to buffer/mixing vessel column A pressure gauge from buffer/mixing vessel column B pressure gauge nitrogen outlet compressed air inlet pressure gauge IEC mains power nitrogen outlet pressure gauge RS485 (Modbus or EthernetIP) (Optional) enclosure panel lock generator interface/display... -
Page 11: Typical System Layout
nitrogen gas generator typical system layout number description number description water separator (optional) manual ball valve 1 μm filter pressure regulator (optional) 0.1 μm filter pressure gauge (optional) desiccant air dryer nitrogen buffer/mixing vessel Only personnel trained, qualified and approved by the supplier should perform installation, commissioning, service and repair procedures. -
Page 12: Site Location And Installation
nitrogen gas generator site location and installation When selecting an installation site for the generator , ensure the following conditions are met: • The site should be located indoors on a flat surface protected from weather and other harmful conditions. •... -
Page 13: Electrical Installation
nitrogen gas generator electrical installation Once in position, locate and remove the IEC plug from the side of the generator enclosure. Remove the back of the IEC plug and wire in your desired cable using the diagram below, we recommend using at least 0.75mm2 (20AWG) gauge cable although this will vary depending on the cable run length. -
Page 14: Remote Start/Stop Control
nitrogen gas generator remote start/stop control To use the remote start/stop feature, open the enclosure and locate the wire link marked as ‘RS’ on the PLC (see item No.1 for reference). Remove the wire link from terminal i0 and move it across to redundant terminal i6 (see item No. 2 for reference). -
Page 15: Remote Alarms & Dryer Control
nitrogen gas generator remote alarms and dryer control Every nitrogen generator comes with three remote alarms as standard. In order to use the remote alarms, you are required to install an additional four wired connections. First, you must install a wired connection into terminal ‘COM3’ (see item No.1 for reference) this will be the voltage that is then relayed back to your equipment. -
Page 16: User Interface
nitrogen gas generator user interface quick reference If you require further details of the user interface, contact your service provider for the additional operators manual. After 10 minutes of inactivity, the generators HMI will enter an energy saving mode where the HMI screen will go black. - Page 17 nitrogen gas generator symbol description symbol description start button; oxygen content; the generator is ready to start-up. when grey, the generator is in standby. stop button; oxygen content; the generator is ready to shutdown. when amber, the generator is starting up. oxygen content;...
-
Page 18: Start-Up Procedure
nitrogen gas generator start-up procedure A visual inspection of the installation should be carried out ensuring all connections to and from the nitrogen generator are secure and there is no visible damage to any components. • Ensure that all isolation valves to and from the nitrogen generator are fully closed before operating. •... -
Page 19: Economy
nitrogen gas generator economy mode When under normal operation, the generator continuously monitors the nitrogen outlet pressure. When the outlet pressure reaches the pre-determined set-point for 5 minutes, the generator will automatically close the nitrogen outlet valve and stop supplying gas. This first stage is indicated by the solid green economy symbol. If the outlet pressure continues to remain equal to or greater than the pre-determined set-point for an additional 5 minutes, the generator will stop cycling and enter economy mode. -
Page 20: Maintenance
nitrogen gas generator maintenance Maintenance operations should only be conducted once the system has been shut down and is fully depressurized. All operations should be carried out by authorized and suitably trained personnel. • Isolate the generator from the compressed air and electrical supply ensuring the system is in a safe condition for maintenance to be carried out. -
Page 21: Purity Generator Service Schedule
nitrogen gas generator % purity generator service schedule When contacting your service provider be sure to provide the product part number and serial number. % purity generators without PDES functionality (Part No. 46-110-XX-XXXXX-XXZC-NXX-XXX) time period (months) ref. kit no. ü ü... -
Page 22: Service Kits
nitrogen gas generator service kits ref. kit number kit contents image 31-100-1160 BSPT exhaust silencer/muffler ( 31-100-1161 NPT exhaust silencer/muffler (x1) 31-100-1170 BSPT exhaust silencer/muffler (x2) 31-100-1171 NPT exhaust silencer/muffler (x2) piston valve seals 31-100-1185 required o-ring seals pilot valves & seals ( diaphragm valves ( 31-100-1520 24V DC solenoid coils... -
Page 23: Service Record
nitrogen gas generator service record part number serial number installed by installation date serviced by interval hours run date comments / observations print sign months months months months months months months months months months... -
Page 24: Piping And Instrumentation Diagram
nitrogen gas generator process and instrumentation diagram ISO CLASS 2.2.1 OR BETTER... - Page 25 nitrogen gas generator PDES (IF FITTED) Note: Letters surrounded by a red ring are reference to the required service kit for that component. Service Replace exhaust silencer(s)/muffler(s) Service Replace piston valve seals and oxygen analyzer control valve(s) Service Replace all pilot valves, diaphragm valves and solenoid coils Service : Replace oxygen analyzer(s) For more information about service kits see pages 21 and 22.
- Page 26 nitrogen gas generator notes...
-
Page 27: Notes
nitrogen gas generator notes... - Page 28 Experience. Customer. Service. nano-purification solutions gateshead, united kingdom tel: +44 (0) 191 497 7700 sales@n-psi.co.uk www.n-psi.co.uk nano-purification solutions nano-purification solutions erkelenz, germany st. catharines, ontario, canada tel: +49 (0) 2151 482 8218 tel: +1 905 684 6266 sales@n-psi.de support@n-psi.com www.n-psi.de www.n-psi.com...
Need help?
Do you have a question about the GEN2 i4.0 and is the answer not in the manual?
Questions and answers