NANO ECO GEN2 User Manual

NANO ECO GEN2 User Manual

Nitrogen generator

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User guide
ECO GEN
nitrogen generator
2
revision: 2022-018 document: 17-100-0693
© 2022 Air & Gas Solutions LLC
www.n-psi.co.uk

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Summary of Contents for NANO ECO GEN2

  • Page 1 User guide ECO GEN nitrogen generator revision: 2022-018 document: 17-100-0693 © 2022 Air & Gas Solutions LLC www.n-psi.co.uk...
  • Page 2 They are the contractors who install them, the manufacturers who use them in their processes and the service people who maintain them. At nano we have developed our products, packaging and support materials to ensure they exceed all of our Customers’ expectations.
  • Page 3: Table Of Contents

    section description page support details general information document introduction warranty guidelines general safety intended use of the product technical specifications flow rates correction factors product dimensions product overview typical system layout remote start/stop control start-up procedure shutdown procedure control panel displays maintenance cleaning daily checks...
  • Page 4 Team Valley Trading Estate Gateshead NE11 0PZ United Kingdom telephone: +44 (0) 191 497 7700 internet: www.n-psi.co.uk email sales@n-psi.co.uk usa - nano-purification solutions inc. address: 5509 David Cox Road Charlotte, NC 28269 telephone: +1 (704) 897-2182 internet: www.n-psi.com email: support@n-psi.com canada - nano-purification solutions inc.
  • Page 5: General Safety

    ECOGEN nitrogen gas generator general information This manual is copyrighted, all rights reserved. It may not, in whole or in part, be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine readable form without prior consent in writing. It may not be distributed through the internet or computer bulletin board systems without prior consent.
  • Page 6: Technical Specifications

    ECOGEN nitrogen gas generator technical specification specifications standard options minimum operating pressure 6 barg (87 psig) maximum operating pressure 10 barg (145 psig) recommended operating temperature range 20 to 25°C (68 to 77°F) design operating temperature range 5 to 50°C (41 to 122°F) inlet air quality -40°C pdp (-40°F pdp) 3°C pdp (37°F pdp)
  • Page 7: Product Dimensions

    ECOGEN nitrogen gas generator 3.3 product dimensions DIMENSION ‘C’ DIMENSION ‘B’ dimension model inches inches inches inches inches inches inches ECO-GEN 1064 7¾ 2¼ ECO-GEN 1391 7¾ 2¼ ECO-GEN 1991 7¾ 74.25 2¼...
  • Page 8: Product Overview

    ECOGEN nitrogen gas generator product overview number description number description compressed air inlet (1/2” BSPP) regulated outlet pressure gauge to buffer (1” BSPP or NPT) online column pressure gauge from buffer (1/2” BSPP) compressed air inlet pressure gauge nitrogen outlet (1/2” BSPP) purge flow control mains inlet (electrical supply) generator column...
  • Page 9: Typical System Layout

    ECOGEN nitrogen gas generator 4.1 typical system layout pressure relief valve pressure relief valve nitrogen outlet IMPORTANT: It is essential that the system into which the generator is installed is fitted with a pressure limiting/ relief device. This device should be installed between the compressor and the product.
  • Page 10: Remote Start/Stop Control

    ECOGEN nitrogen gas generator 4.2 remote start/stop control To gain access to the remote start/stop feature: • Remove the two M6 screws from each side of the enclosure. • Open the front cover and locate the flying lead on the bottom of the control plate and remove the insulating sheath. •...
  • Page 11: Start-Up Procedure

    ECOGEN nitrogen gas generator 4.3 start-up procedure • Ensure the inlet air temperature is between 5°C and 50°C (41°F and 122°F). • Ensure that all compressed air isolation valves are fully closed before operating. • Power up the generator, this will automatically start the generator and the display will illuminate. •...
  • Page 12: Control Panel Displays

    ECOGEN nitrogen gas generator 4.5 control panel displays 1. Power-up Display (only visable on power start-up for 10 seconds) During power-up the screen will display: • Program number followed by the revision. • Total hours dryer has operated. 2. Power-up Display Continued During power-up the screen will display: •...
  • Page 13: Maintenance

    ECOGEN nitrogen gas generator maintenance Maintenance operations should only be carried out by authorized, suitably trained personnel. • maintenance operation should only be conducted when the system has been shut down and fully depressurized. • all connections must be isolated and removed with care, paying particular attention to the areas that become pressurized. •...
  • Page 14: Service Schedule And Breakdown

    ECOGEN nitrogen gas generator 5.4 service schedule and breakdown year 1 year 2 year 3 year 4 year 5 service (12 mths) (24 mths) (36 mths) (48 mths) (60 mths)          When contacting your service provider be sure to provide the part number and serial number of your generator, this can be found on the rating plate located top right hand side of the generator.
  • Page 15: Service Kits And Spares

    ECOGEN nitrogen gas generator 5.5 service kits and spares model service A service B service C sevice D ECO-GEN2-090 31-100-5009 31-100-5150 31-100-1525 ECO-GEN2-110 31-100-5011 31-100-5160 31-100-1530 31-100-5260 31-100-5200 [x2] ECO-GEN2-130 31-100-5013 kit number description kit contents 31-100-5009 Replacement Exhaust Silencers (x2) Exhaust Silencers 31-100-5011 Replacement Exhaust Silencers...
  • Page 16: Trouble Shooting

    ECOGEN nitrogen gas generator trouble shooting problem problem caused solution Inlet pressure should be a minimum of 6barg (87psig) if not then Insufficient inlet pressure adjust inlet pressure settings. Ensure the power is on and the generator front panel is illuminated; Electrical fault check the generator is cycling correctly poor...
  • Page 17: Process And Instrumentation Diagram

    ECOGEN nitrogen gas generator process and instrumentation diagram O2 analyzer (if fitted) OUTLET PRESSURE SENSOR N2 OUTLET VALVE REGULATED OUTLET PRESSURE GAUGE FROM BUFFER FLOW PRESSURE CONTROLLER REGULTOR TO BUFFER PURGE VALVES INLET ‘A’ INLET ‘B’ SOLENOID SOLENOID VALVE VALVE INLET PRESSURE EXHAUST...
  • Page 18: Wiring Diagram

    ECOGEN nitrogen gas generator 7.1 wiring diagram...
  • Page 19: Notes

    ECOGEN nitrogen gas generator notes .........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
  • Page 20 ECOGEN nitrogen gas generator notes .........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
  • Page 21 ECOGEN nitrogen gas generator notes .........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
  • Page 22 Experience. Customer. Service. nano-purification solutions gateshead, united kingdom tel: +44 (0) 191 497 7700 sales@n-psi.co.uk www.n-psi.co.uk nano-purification solutions nano-purification solutions erkelenz, germany st. catharines, ontario, canada tel: +49 (0) 2151 482 8218 tel: +1 905 684 6266 sales@n-psi.de support@n-psi.com www.n-psi.de www.n-psi.com...

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