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Spike 78-2610 Installation Instructions

Maverick trail full windshield dual vent - trr

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READ AND UNDERSTAND THESE INSTRUCTIONS COMPLETELY BEFORE INSTALLATION TO
AVOID INJURY TO YOURSELF, DAMAGE TO THE VEHICLE OR ACCESSORY.
• Torque specifications must be followed when tightening bolts. Over-tightening any and/or all screws will cause
• As specified on carton label, once protective film on shields is removed, product cannot be returned.
• As specified on carton label, damage caused by packaging staples is not covered by warranty. All staples must be
• Failure to follow these installation instructions completely may void any warrantable components and result in
• Do not use Loctite or any other similar fastener adhesive. These types of products react to plastics and cause
• Our windshields are made from the highest quality material providing optimum transparency and clarity.
Blurriness and/or extrusion marks may or may not appear when looking through windshield from a wide, side-
• The application of improper cleaners, abrasive and/or dirty cleaning towels can severely damage the product.
Failure to follow cleaning recommendation (provided herewith) may void any warrantable components.
These instructions contain important information for future reference and must be given to the customer at time of
ITEM
A
B
C
Co-extruded SIDE bulb seal (¼")
INSTRUCTION
D
TRR clamp set (profile cage)
BAG
1. Installation
a) Find a clean flat area where you can safely
lay down the windshield (Item A).
Partially remove the protective film on
both sides and apply the co-extruded SIDE
bulb seal (Item C) starting at bottom center
of the windshield using manual pressure to
ensure it is properly and fully seated.
At the start/finish of the
SIDE bulb seal, cut an
extra ¼" more than
required. This will
ensure a tight fit between
the start and finish of the
bulb seal.
78-2610 - Instructions MAVERICK TRAIL Dual Vents Full TRR Windshield - rev00
FULL WINDSHIELD – DUAL VENT - TRR (Tool-less Rapid Release)
IMPORTANT NOTICES
• For proper installation,
cracks around mounting holes which is not covered by any warranty.
removed prior to removing product from carton.
product damage or personal injury.
cracking. Not covered by any warranty.
angle. This is normal for all extruded clear plastic materials.
purchase or upon completion of installation.
Parts List
(parts available with kit only and not available separately)
PART NAME
Windshield
Vent assembly
Includes: 1 vent cover, 1 vent flap assembly, 1 rubber vent seal and 7 vent mounting screws
Includes: 138" Co-extruded SIDE bulb seal (¼") / #77-95BS-SIDE [end user to cut to exact length]
Includes: 4 TRR (Tool-less Rapid Release) windshield hooks, 4 TRR cage clamps and 4 TRR (Tool-
Start/Finish
1/4"
INSTALLATION INSTRUCTIONS
MAVERICK TRAIL
PART # 78-2610
TWO
people are required .
DEALER
DESCRIPTION
CNC windshield cut-out made of ¼" thick MR10 GE polycarbonate or equivalent
less Rapid Release) SPIKE covers
Co-extruded
SIDE bulb seal
¼" (+/-134 ½")
www.spikepowersports.com / 888-769-2295
QTY
1
2
1
1
1

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Summary of Contents for Spike 78-2610

  • Page 1 SIDE bulb seal, cut an extra ¼" more than required. This will ensure a tight fit between the start and finish of the bulb seal. 1/4" 78-2610 - Instructions MAVERICK TRAIL Dual Vents Full TRR Windshield - rev00 www.spikepowersports.com / 888-769-2295...
  • Page 2: Important Notices

    SIDE bulb seal is not shown on this image to properly show the vent's mount details Tightening/Loosening of the screw in the lever determines the force required for the baffle adjustment. 78-2610 - Instructions MAVERICK TRAIL Dual Vents Full TRR Windshield - rev00 www.spikepowersports.com / 888-769-2295...
  • Page 3 TRR windshield TRR cage hook clamp From the front side, press-fit the TRR SPIKE covers (Item D) to each TRR windshield hook as shown in image c4 & c5. FRONT VIEW FRONT VIEW Left/Driver Left/Driver side details side details...
  • Page 4 EXTENDED periods (over 100 miles) causes constant and extreme pressure at the mount areas, and is not recommended. Spike suggests removal of roofs/windshields if towed in these conditions-removal will also create less drag on the tow vehicle. Lower speeds (60 mph) or two-lane roads are no problem.
  • Page 5 Compatible Cleaning Agents ▪ Aqueous Solution of Soaps and Detergents Fantastik Formula 409 Mr. Clean Top Job VM&P grade Naphtha Hexcel, F.O. 554 Neleco-Placer 78-2610 - Instructions MAVERICK TRAIL Dual Vents Full TRR Windshield - rev00 www.spikepowersports.com / 888-769-2295...