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Summary of Contents for Dinolift 135TB II
- Page 1 OPERATING INSTRUCTIONS DINO TB II 135 • 150 • 180 Manufacturer: Dinolift Oy Raikkolantie 145 | FI-32210 LOIMAA Tel. + 358 20 1772 400 | info@dinolift.com | www.dinolift.com...
- Page 3 TRANSLATION OF THE ORIGINAL INSTRUCTIONS Valid from serial number 135TB II 130172, 150TB II 150024, 180TB II 180011,...
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Page 4: Table Of Contents
Operating instructions • DINO 135TB II • 150TB II • 180TB II CONTENTS TO THE OPERATOR ....................7 1.1. OVERVIEW OF THE UNIT .................. 8 1.2. INTENDED USE OF THE WORK PLATFORM ........... 8 TECHNICAL SPECIFICATIONS ................. 9 2.1. DIMENSION DRAWINGS ................. 10 2.1.1. - Page 5 5.3. TRANSFERRING THE LIFT ................45 5.3.1. Preparing the lift for transport ..................45 5.3.2. Using the driving device ....................46 5.3.3. Towing the lift ....................... 48 5.3.4. Lifting the device ......................49 5.4. LONG-TERM STORAGE .................. 50 5.5. IN CASE OF EMERGENCY ................52 5.5.1.
- Page 6 Operating instructions • DINO 135TB II • 150TB II • 180TB II BLANK...
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Page 7: To The Operator
Dinolift Oy is constantly developing its products. For this reason, the contents of this manual might not always be in full compliance with the most recent version of the product. Dinolift Oy reserves the right to modify the product without prior notice. Dinolift Oy assumes no liability for any problems caused by changed or missing data or mistakes in this manual. -
Page 8: Overview Of The Unit
Operating instructions • DINO 135TB II • 150TB II • 180TB II 1.1. OVERVIEW OF THE UNIT This unit is a trailer mounted, towable aerial work platform. This aerial work platform complies with the standard EN280 type 1. Moving the lift by means of the driving device or by towing is possible only when the lift is in the transport position. -
Page 9: Technical Specifications
TECHNICAL SPECIFICATIONS 135TB II 150TB II 180TB II Max. working height 13,5 m 15,0 m 18,0 m Max. platform height 11,5 m 13,0 m 16,0 m Max. outreach 9,1 m 10,0 m 10,7 m Boom rotation continuous Platform rotation 90°... -
Page 10: Dimension Drawings
Operating instructions • DINO 135TB II • 150TB II • 180TB II 2.1. DIMENSION DRAWINGS 2.1.1. 135TB II... -
Page 11: 150Tb Ii
2.1.2. 150TB II... -
Page 12: 180Tb Ii
Operating instructions • DINO 135TB II • 150TB II • 180TB II 2.1.3. 180TB II... -
Page 13: Reach Diagram
2.2. REACH DIAGRAM 2.2.1. 135TB II 215KG 475LB 120KG 265LB... -
Page 14: 150Tb Ii
Operating instructions • DINO 135TB II • 150TB II • 180TB II 2.2.2. 150TB II 215KG 475LB 120KG 265LB 80KG 175LB... -
Page 15: 180Tb Ii
2.2.3. 180TB II 215KG 475LB 120KG 265LB 80KG 175LB... -
Page 16: Example Of The Machine's Nameplate
Operating instructions • DINO 135TB II • 150TB II • 180TB II 2.3. EXAMPLE OF THE MACHINE’S NAMEPLATE The name of the manufacturer, and the production number and serial number of the machine have been marked on the nameplate as shown in the picture below. -
Page 17: Example Of Eu Declaration Of Conformity
In designing the machine, the following harmonised standards have been applied: SFS-EN 280+A1:2015, SFS-EN ISO 13849-1:2015, SFS-EN 60204-1/A1:2009, SFS-EN-ISO 12100:2010 The person, who has compiled the technical construction file: Santtu Siivola Chief Engineer Dinolift Oy, Raikkolantie 145, FI-32210 Loimaa, FINLAND Loimaa 07.01.2015 ----------------------------------------- Santtu Siivola... -
Page 18: Sample Of Inspection Protocol For The Access Platform
Operating instructions • DINO 135TB II • 150TB II • 180TB II 2.5. SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM TEST CERTIFICATE DATE: START-UP TESTS: Inspection place: Dinolift Oy Inspector's signature: BASIC INFORMATION Manufacturer: Dinolift OY Place of manufacture:... - Page 19 E. SAFETY AND CONTROL DEVICES F. SAFETY FEATURES 1. Safety limit switches 1. Prevention of unauthorized use 2. Sound signal 2. Locking device, covers and guards 3. Emergency descent system 3. Prevention of lifting 4. Protection of controls 4. Prevention of opening of support 5.
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Page 20: Safety
Operating instructions • DINO 135TB II • 150TB II • 180TB II SAFETY All the essential safety instructions and warnings, relevant to transport, use and maintenance of the lift, are described in this chapter. DANGER Failure to observe these instructions and safety regulations may cause a severe injury or even death. - Page 21 TRANSFERS Observe the maximum allowed gradient when transferring the lift. During transfer in rough terrain, always try to position yourself higher than the machine. Beware of fixed or moving obstacles in the terrain or near the lift while driving. Make sure that you have a clear view of the driving path.
- Page 22 Operating instructions • DINO 135TB II • 150TB II • 180TB II LIFTING AND WORKING ON THE PLATFORM Never exceed the maximum number of persons, maximal loading or manual force, allowed for the lift. Never add load onto the platform while in the upper position.
- Page 23 OPERATING CONDITIONS The weather conditions, such as wind, visibility and rain, must always be taken into account so that these will not adversely affect the safe performance of the lifting operations. The use of the lift is prohibited, if the temperature drops under -20 °C or the wind speed exceeds 12.5 m/s Wind speed ( m/s) Conditions on land...
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Page 24: Safety-Related Notifications
Operating instructions • DINO 135TB II • 150TB II • 180TB II 1.1. SAFETY-RELATED NOTIFICATIONS The following safety alert symbols and safety signal words are used in this manual. Observe all the safety instructions that follow these symbols, in order to avoid dangerous situations and personal injuries. -
Page 25: Safety Devices
1.1. SAFETY DEVICES 1. Supervision of transport position of the boom The safety limit switch RK3 prevents the operation of the outriggers and the driving device when the boom is not resting on the transport support. The switch is located on the tow-bar at the transport support. - Page 26 Operating instructions • DINO 135TB II • 150TB II • 180TB II The green light in the control centre on the platform is lit, when the platform is within the allowed operating range. The reach limit switch RK4 will stop the movements, which impair the stability of the lift (extending the telescope and lowering the boom), at a predetermined position.
- Page 27 4. Supervision of the telescope chain The extension chains for the telescope are doubled. If the load-bearing chain slackens or breaks, the doubling chain prevents the movements of the telescope, and the safety switch RK7 breaks the emergency stop circuit. DOUBLING CHAIN RETRACTION CHAIN EXTENSION CHAIN...
- Page 28 Operating instructions • DINO 135TB II • 150TB II • 180TB II 6. Safety devices for hose rupture All the load-bearing cylinders are equipped with valves for rupture or leak in the hydraulic system, which prevent the load from falling.
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Page 29: Structure And Functions Of The Lift
STRUCTURE AND FUNCTIONS OF THE LIFT The denominations of the machine’s essential parts and concepts, which are used later in these instructions, are described on the following pages. 4.1. STRUCTURE OF THE WORK PLATFORM Levelling cylinder of the platform (slave) Platform Boom extension 3 Boom extension 2... -
Page 30: Functions Of The Work Platform
Operating instructions • DINO 135TB II • 150TB II • 180TB II 4.2. FUNCTIONS OF THE WORK PLATFORM Turn counter- clockwise Left Drive direction Right Turn clockwise Levelling the platform Lifting/lowering the boom Turning the platform Turning the boom... -
Page 31: Operating Controls For The Functions
4.3. OPERATING CONTROLS FOR THE FUNCTIONS 4.3.1. Operating controls in the chassis control centre Selector switch Lever switch for levelling of platform Ignition off Signal light for safety device (RK5) Operation from the chassis control Drive to the front centre LCB Operation from the platform control Drive to the rear centre UCB... - Page 32 Operating instructions • DINO 135TB II • 150TB II • 180TB II Battery gauge (14) 1. As the current is switched on using the key switch, the operating hours of the motor are displayed on the gauge for 5 seconds.
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Page 33: Operating Controls For The Outriggers
4.3.2. Operating controls for the outriggers Front outrigger, right Front outrigger, left Rear outrigger, left Rear outrigger, right Position indicator of chassis Start button for the motor at the outrigger control unit... -
Page 34: Operating Controls In The Platform Control Centre
Operating instructions • DINO 135TB II • 150TB II • 180TB II 4.3.3. Operating controls in the platform control centre Close the cover of the chassis control centre before operating the controls on the platform. The cover must not be locked while the lift is in operation. - Page 35 17. Control lever The functions are selected using the buttons at the end of the joystick. Always press the button first, and only after that, turn the handle. The safety connection prevents the movements, if the handle is turned before the button has been pushed down. Boom up Boom to the left Boom to the right...
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Page 36: Setup With Two Control Levers (Option)
Operating instructions • DINO 135TB II • 150TB II • 180TB II 4.3.4. Setup with two control levers (option) A setup with two control levers is available as an option for the platform control centre. The left and right control levers(17 right/left) replace the normal control lever 17. -
Page 37: Operating Instructions
OPERATING INSTRUCTIONS 5.1. START-UP Before operating the lift, perform all daily maintenance measures listed in the maintenance schedule. The operator must do a worksite inspection and daily maintenance: • at the beginning of each workday • before operating the lift at a new worksite •... -
Page 38: Positioning The Lift
Operating instructions • DINO 135TB II • 150TB II • 180TB II 5.1.2. Positioning the lift 1. make sure that the ground is even and hard enough to support the lift in a steady, level position. Max. ground pressure Density Soil material kg/cm²... -
Page 39: Starting Up
5.1.3. Starting up 1. Switch on the power via the main switch in the battery compartment on the left-hand side. 2. To access the operating controls, open the cover behind the power unit 3. Turn the selector switch (1) to position 1. 4. -
Page 40: Operation
Operating instructions • DINO 135TB II • 150TB II • 180TB II 5.2. OPERATION Carry out all the daily maintenance routines and inspections in accordance with the maintenance instructions before operating the lift. Failure to check the safety devices may cause a serious injury or make the consequences of an accident worse. - Page 41 Adjusting the position of the platform from the chassis control centre: The levelling system of the platform will automatically keep the platform level during the movements. As necessary, the position can be corrected. Carry out the levelling of the platform while the lift is in the support position (the outriggers down).
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Page 42: Operating The Lift From The Platform Control Centre
Operating instructions • DINO 135TB II • 150TB II • 180TB II 5.2.2. Operating the lift from the platform control centre 1. Turn the selector switch to the position ”Platform control centre UCB”, and remove the key. Do not lock the protective cover for the chassis control centre. - Page 43 Observe when lifting the platform The operating range of the platform depends on the load (see “Technical Data”) and • is monitored by the safety limit switches RK4 and RK5, which are located under the protecting cover. The limit switches must not be adjusted or modified. The inspection and adjustment may •...
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Page 44: Special Instructions For Winter Use
Operating instructions • DINO 135TB II • 150TB II • 180TB II 5.2.3. Special instructions for winter use The lowest allowed operating temperature of the lift is -20 °C In cold conditions, carry out the following special actions in addition to the normal start-up procedure: 1. -
Page 45: Transferring The Lift
5.3. TRANSFERRING THE LIFT The lift can be transfered by towing or using its own driving device. The lift may only be moved in the transport position. No persons or load are allowed on the platform during the transportation. 5.3.1. Preparing the lift for transport During transfer, the lift must always be in the transport position. -
Page 46: Using The Driving Device
Operating instructions • DINO 135TB II • 150TB II • 180TB II 5.3.2. Using the driving device The hydraulic driving device is intended for moving the lift within the work area if the towing vehicle cannot be used. During transfer in rough terrain, always try to position yourself higher than the machine. - Page 47 Be careful not to damage the jockey wheel tube by extending it too much. When moving the lift using the driving device, a suitable length for the jockey wheel's stem can be achieved by adjusting the gap between the lower surface of the tow-bar/brake rod and the wheel to 1-3 cm.
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Page 48: Towing The Lift
Operating instructions • DINO 135TB II • 150TB II • 180TB II 5.3.3. Towing the lift Connecting to the towing vehicle 1. Lift up and push forward (in the driving direction) the handle of the ball-coupling. Now the ball-coupling is released. -
Page 49: Lifting The Device
5.3.4. Lifting the device The device can be lifted using the lugs shown in the picture. The lifting lugs are located symmetrically on both sides of the lift. During lifting the aerial work platform must be in the transport position. Remove all loose material from the top of the frame structures and the work platform before lifting. -
Page 50: Long-Term Storage
Operating instructions • DINO 135TB II • 150TB II • 180TB II 5.4. LONG-TERM STORAGE Clean the machine carefully, lubricate it and apply protective grease to it before putting it into storage for a longer period of time (see point “Lubrication plan”). Repeat the cleaning and lubrication procedures when you resume the operation. - Page 51 B L AN K...
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Page 52: In Case Of Emergency
Operating instructions • DINO 135TB II • 150TB II • 180TB II 5.5. IN CASE OF EMERGENCY 5.5.1. When at risk of losing the stability Reduced stability can be caused by a fault in the lift, the wind or other lateral force, collapse of the standing base or negligence in providing sufficient support. -
Page 53: In Case The Power Supply Is Interrupted
5.5.3. In case the power supply is interrupted The lift is equipped with an emergency descent system with a hand-operated pump. The hand pump is located under the chassis control centre. The operating lever of the pump is Valve attached to the side of the chassis control centre. The functions are controlled by means of the finger screws on the valve. -
Page 54: Instructions For Fault-Finding
Operating instructions • DINO 135TB II • 150TB II • 180TB II INSTRUCTIONS FOR FAULT-FINDING FAULT REMEDY 1. The electric motor does not start from its start button or if any of the movements is activated The correct operating location has not been Select the correct operating location using the key selected. - Page 55 FAULT REMEDY 7. Malfunctions of platform movements – only one of the movements can be operated Lifting and lowering of the boom and the extension of the telescope are not operational, The boom has been overloaded; retract the the red light is illuminated on the platform and telescope and retry the operation (automatic in the chassis control centre, and the buzzer is reset).
- Page 56 Operating instructions • DINO 135TB II • 150TB II • 180TB II NOTES...
- Page 57 NOTES...
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Page 58: Maintenance Schedule
Operating instructions • DINO 135TB II • 150TB II • 180TB II MAINTENANCE SCHEDULE Maint. Schedule Person responsible Reference Operating Daily Operator instructions 1 month / 100 Maintenance Competent person who is familiar with the lift hours* instructions 6 months / 400... - Page 59 Maintenance measures 20 Axles and suspension 21 Driving device 22 Lights 23 Hydraulic oil 24 Hydraulic hoses, pipes and fittings Condition and attachment of battery, electrical devices and wiring 26 Hydraulic pressure 27 Condition of safety limit switches 28 Operation of safety limit switches 29 Operation of overload protection device 30 Load holding and load regulation valves 31 Platform levelling system...
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Page 60: Schedule For Inspections Required By The Authorities
Operating instructions • DINO 135TB II • 150TB II • 180TB II 1.1. SCHEDULE FOR INSPECTIONS REQUIRED BY THE AUTHORITIES Inspections must be performed in accordance with local, state or federal regulations, legislation, directives, standards. The manufacturer recommends following inspections, as required by local authorities in platforms country of origin. -
Page 61: Lubrication Plan
1.2. LUBRICATION PLAN... -
Page 62: Routine Maintenance During Operation
Operating instructions • DINO 135TB II • 150TB II • 180TB II ROUTINE MAINTENANCE DURING OPERATION The maintenance operations, that are the responsibility of the operator, are described in this chapter. The more demanding maintenance operations that require special skills, special tools or specific measurements and adjustment values are instructed in the separate Maintenance Instructions. -
Page 63: Instructions For Daily Maintenance And Inspections
2.1. INSTRUCTIONS FOR DAILY MAINTENANCE AND INSPECTIONS 2.1.1. Check the condition of chassis, the boom and the work platform Check visually the condition of the access routes, the work platform, the platform gate and the handrails. Check visually the condition of the boom and the frame structures. 2.1.2. -
Page 64: Check The Operation Of The Safety Limit Switches
Operating instructions • DINO 135TB II • 150TB II • 180TB II 2.1.6. Check the operation of the safety limit switches Test the operation of the safety limit switches that prevent the movements of the boom and the outriggers as follows: 1. - Page 65 B LAN K...
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Page 66: Maintenance Of The Batteries
Operating instructions • DINO 135TB II • 150TB II • 180TB II 4.7. MAINTENANCE OF THE BATTERIES Electrolytic liquid is highly corrosive – always wear protective clothing and eye guards. The batteries generate hydrogen gas during charging – naked flame prohibited,... - Page 67 Test the condition of the batteries regularly Specific weight of the liquid • 1.277 Battery 100 % charged If maintained well, the batteries will last 4-5 years of normal operation. Incorrect use shortens their service life rapidly.
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Page 69: Change Of Owner
If you have purchased a used DINO lift from some other than the manufacturer, please post your details to the manufacturer using the form on this page, and send it to: info@dinolift.com This information makes it possible for us to provide you with the safety bulletins and other campaigns relevant to your machine. - Page 70 Operating instructions • DINO 135TB II • 150TB II • 180TB II NOTES...
- Page 71 NOTES...
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