Dinolift DINO 185XTC II Instruction And Maintenance
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Dinolift DINO 185XTC II Instruction And Maintenance

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MAINTENANCE
INSTRUCTIONS
DINO XTC II
185 • 220
Manufacturer:
Dinolift Oy
Raikkolantie 145 | FI-32210 LOIMAA
Tel. + 358 20 1772 400 | info@dinolift.com | www.dinolift.com

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Summary of Contents for Dinolift DINO 185XTC II

  • Page 1 MAINTENANCE INSTRUCTIONS DINO XTC II 185 • 220 Manufacturer: Dinolift Oy Raikkolantie 145 | FI-32210 LOIMAA Tel. + 358 20 1772 400 | info@dinolift.com | www.dinolift.com...
  • Page 3 TRANSLATION OF THE ORIGINAL INSTRUCTIONS Valid from serial number 185XTC II XXXXXX -> 220XTC II 220066, 220068, 220072-220074...

  • Page 4: Table Of Contents

    Maintenance instructions • DINO 185XTC II • 220XTC II CONTENTS TO THE OPERATOR ....................7 1.1. OVERVIEW OF THE UNIT .................. 8 1.2. INTENDED USE OF THE WORK PLATFORM ........... 8 TECHNICAL SPECIFICATIONS ................. 9 2.1. DIMENSION DRAWINGS ................. 10 2.1.1.
  • Page 5 5.3. ADJUSTMENT OF THE PLATFORM POSITION ..........50 5.4. SPECIAL INSTRUCTIONS FOR WINTER USE ..........50 5.5. IN CASE OF EMERGENCY ................52 5.5.1. When at risk of losing the stability ................52 5.5.2. In case of overloading ....................52 5.5.3.
  • Page 6 Maintenance instructions • DINO 185XTC II • 220XTC II...

  • Page 7: To The Operator

    Dinolift Oy is constantly developing its products. For this reason, the contents of this manual might not always be in full compliance with the most recent version of the product. Dinolift Oy reserves the right to modify the product without prior notice. Dinolift Oy assumes no liability for any problems caused by changed or missing data or mistakes in this manual.

  • Page 8: Overview Of The Unit

    Maintenance instructions • DINO 185XTC II • 220XTC II 1.1. OVERVIEW OF THE UNIT The unit is a self-propelled aerial work platform with track undercarriage. This aerial work platform complies with the standard EN280 type 1, according to which the unit may only be transported in the transport position.

  • Page 9: Technical Specifications

    TECHNICAL SPECIFICATIONS 185XTC II 220XTC II Max. working height 18.5 m 22.1 m Max. platform height 16.5 m 20.1 m Max. outreach to the side 11.2 m 11.0 m Boom rotation continuous Platform rotation 180° Turn area refer to the reach diagram Support width 3.54 / 3.95 m Transport width...

  • Page 10: Dimension Drawings

    Maintenance instructions • DINO 185XTC II • 220XTC II 2.1. DIMENSION DRAWINGS 2.1.1. 185XTC II...

  • Page 11: 220Xtc Ii

    2.1.2. 220XTC II...

  • Page 12: Reach Diagram

    Maintenance instructions • DINO 185XTC II • 220XTC II 2.2. REACH DIAGRAM 2.2.1. 185XTC II...

  • Page 13: 220Xtc Ii

    2.2.2. 220XTC II...

  • Page 14: Example Of The Machine's Nameplate

    Maintenance instructions • DINO 185XTC II • 220XTC II 2.3. EXAMPLE OF THE MACHINE’S NAMEPLATE The name of the manufacturer, and the production number and serial number of the machine have been marked on the nameplate as shown in the picture below.

  • Page 15: Example Of Eu Declaration Of Conformity

    In designing the machine, the following harmonised standards have been applied: SFS-EN 280:2013, SFS-EN 60204-1/A1, SFS-EN-ISO 12100 The person, who has compiled the technical construction file: Santtu Siivola Chief Engineer Dinolift Oy, Raikkolantie 145, FI-32210 Loimaa, FINLAND Loimaa 07.01.2015 -----------------------------------------...

  • Page 16: Sample Of Inspection Protocol For The Access Platform

    Maintenance instructions • DINO 185XTC II • 220XTC II 2.5. SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM TEST CERTIFICATE DATE: www.dinolift.com START-UP TESTS: Inspection place: Dinolift Oy Inspector's signature: BASIC KNOWLEDGE Manufacturer: Dinolift OY Place of manufacture: Finland Raikkolantie 145...
  • Page 17 Raikkolantie 145 FIN-32210 LOIMAA, FINLAND Tel. +358 - 20 - 1772 400, Fax +358 - 2 - 7627 160, e-mail: info@dinolift.com The initial inspection and test loading of the Dino aerial work platforms is performed by the manufacturer. A protocol, drawn up during the inspection, will accompany the lift.
  • Page 18 Maintenance instructions • DINO 185XTC II • 220XTC II BLANK...

  • Page 19: Safety

    SAFETY All the essential safety instructions and warnings, relevant to transport, use and maintenance of the lift, are described in this chapter. DANGER Failure to observe these instructions and safety regulations may cause a severe injury or even death. Familiarise yourself with all the safety regulations, operating instructions and signs affixed to the machine, and follow them.
  • Page 20 Maintenance instructions • DINO 185XTC II • 220XTC II TRANSFERS Observe the maximum allowed gradient when transferring the lift. During transfer in rough terrain, always try to position yourself higher than the machine. Beware of fixed or moving obstacles in the terrain or near the lift while driving. Make sure that you have a clear view of the driving path.
  • Page 21 LIFTING AND WORKING ON THE PLATFORM Never exceed the maximum number of persons, maximal loading or lateral force, allowed for the lift. Never add load onto the platform while in the upper position. Before operating, always ensure that the safety devices and the emergency descent system are in working order.
  • Page 22 Maintenance instructions • DINO 185XTC II • 220XTC II OPERATING CONDITIONS The weather conditions, such as wind, visibility and rain, must always be taken into account so that these will not adversely affect the safe performance of the lifting operations.

  • Page 23: Safety-Related Notifications

    3.2. SAFETY-RELATED NOTIFICATIONS The following safety alert symbols and safety signal words are used in this manual. Observe all the safety instructions that follow these symbols, in order to avoid dangerous situations and personal injuries. This is a general safety alert symbol and it is used to alert you about a potential hazard.

  • Page 24: Safety Devices

    Maintenance instructions • DINO 185XTC II • 220XTC II 3.3. SAFETY DEVICES 1. Supervision of transport position of the boom The safety limit switch RK3 prevents the operation of the outriggers and the drive system, if the boom has been raised from the transport support. The limit switch RK3 is located on the transport support for the boom.
  • Page 25 3. Outreach range and overload protection switch The safety limit switches prevent overloading of the lift. The reach are limit switch RK4 stops the movements that impair the stability of the lift (extending the telescope and lowering the boom) at a predetermined position. Adjusted values of the limits: 100 mm RK4 - L RK5 - L...
  • Page 26 Maintenance instructions • DINO 185XTC II • 220XTC II 4. Supervision of the telescope chain The extension chains for the telescope are doubled. If the load-bearing chain slackens or breaks, the doubling chain prevents the movements of the telescope, and the safety switch breaks the emergency stop circuit.
  • Page 27 7. Emergency stop buttons Depressing the emergency stop button, stops all the movements immediately and turns off the power unit. The button can be found at each control station. Once the button has been depressed, only the emergency descent functions remain operational. The emergency stop button locks in the lower position, and it must be released before starting the power unit.

  • Page 28: Structure And Functions Of The Lift

    Maintenance instructions • DINO 185XTC II • 220XTC II STRUCTURE AND FUNCTIONS OF THE LIFT The denominations of the machine’s essential parts and concepts, which are used later in these instructions, are described on the following pages. 4.1. STRUCTURE OF THE LIFT...

  • Page 29: Functions Of The Work Platform

    4.2. FUNCTIONS OF THE WORK PLATFORM Left Turn counter- Drive direction clockwise Turn clockwise Right Levelling the platform Lifting/lowering the boom Lifting/ lowering the articulated arms Turning the boom Turning the platform...

  • Page 30: Operating Controls For The Functions

    Maintenance instructions • DINO 185XTC II • 220XTC II 4.3. OPERATING CONTROLS FOR THE FUNCTIONS 4.3.1. Operating controls in the chassis control centre CCB Diesel – signal light for recharging Power switch Diesel – signal light for oil pressure Emergency stop button Diesel –...

  • Page 31: Operating Controls In The Turning Device Centre Mcb

    4.3.2. Operating controls in the turning device centre MCB Signal light for the outrigger limit Retracting/extending the telescope switches Alarm signal light for reach limit Lifting and lowering the articulated arms Voltage meter for 230 VAC mains Levelling the platform to the front and to current the rear Selector switch for the operating...

  • Page 32: Operating Controls For Driving And Outriggers

    Maintenance instructions • DINO 185XTC II • 220XTC II 4.3.3. Operating controls for driving and outriggers JSC L JSC R Emergency stop button JSC L Left track, speed forward-backward JSC R Right track Automatic levelling – lifting the outriggers Selection of drive speed range...
  • Page 33 Radio controller unit RCTX (optional) -SA1/F3 -SF10/F9 -SF11/F12 -SA2/F4 -SF16/F15 -SF13/F14 -SF7/F8 -SF2 -SF17/F1 -SF18/F19 Cavotec # Operation -SA1/F3 Left track, speed forward-backward -SA2/F4 Right track, speed forward-backward Emergency stop button -SF10/F9 Lifting and lowering the support outrigger 1 -SF11/F12 Lifting and lowering the support outrigger 2 -SF13/F14 Lifting and lowering the support outrigger 3 -SF16/F15 Lifting and lowering the support outrigger 4 Inclination display...

  • Page 34: Operating Controls In The Platform Control Centre Ucb

    Maintenance instructions • DINO 185XTC II • 220XTC II 4.3.4. Operating controls in the platform control centre UCB Control panel of the platform centre Control lever (left joystick) Control lever (right joystick) Socket outlet 230 VAC/10A (2 pcs.) Retracting the...
  • Page 35 Signal lights for limit switches Alarm signal light Diesel – signal light for glowing Start and stop switch of the combustion engine Emergency stop button Pushbutton for the sound signal Operating switch for emergency descent system Levelling the platform to the front and to the rear Enabling platform swing and levelling Retracting the telescope Turning the platform to the left and to the right...

  • Page 36: Using The Work Platform

    Maintenance instructions • DINO 185XTC II • 220XTC II USING THE WORK PLATFORM 5.1. START-UP NOTICE All the regular servicing measures must be carried out before using the lift. The operator must carry out the worksite inspection and all the inspections, related to the start of daily operations always: •...

  • Page 37: Positioning The Lift

    5.1.2. Positioning the lift 1. make sure that the ground is even and hard enough to support the lift in a steady, level position Max. ground pressure Density Soil material kg/cm² Gravel High density Medium density Loose Sand High density Medium density Loose Fine sand...

  • Page 38: Starting Up The Machine

    Maintenance instructions • DINO 185XTC II • 220XTC II 5.1.3. Starting up the machine 1. Make sure that the main current switch BMS is turned on. This switch is located in the chassis, below the control centre CCB. 2. Make sure that none of the emergency descent buttons has been depressed (the signal light of in the emergency stop button of the LCB centre is illuminated).
  • Page 39 NOTICE The battery will only be recharged when the combustion engine is running. Allow the combustion engine to run also between the operations to maintain sufficient charge level of the battery. NOTICE Do not disconnect the main current while the diesel engine is running! Disconnecting the power supply while the engine is running may damage the electronics of the diesel engine's charger.
  • Page 40 Maintenance instructions • DINO 185XTC II • 220XTC II Putting the radio control into operation (option) Operating controls of the Transmitter (RCTX) Receiver receiver The recharger for the transmitter of the radio controller is located in the storage compartment, next to the UCB control station.
  • Page 41 If the system is operating normally, the signal light of the radio controller will remain continuously illuminated. If the light is flashing, as indicated in the table, the system has been subjected to an extraordinary situation. Establish the reason before continuing the operation.

  • Page 42: Working With The Machine

    Maintenance instructions • DINO 185XTC II • 220XTC II 5.2. WORKING WITH THE MACHINE 5.2.1. Driving with the machine Make sure that the boom rests on the support and the outriggers are in the upper position. Driving is allowed, when the outriggers are off the ground.

  • Page 43: Using The Elevated Transport Position

    5.2.2. Using the elevated transport position The machine can be temporarily driven with the boom raised from its support. This feature is intended for temporary use only, such as, for example, passing by an obstacle in the terrain or driving onto a slope, in order to avoid hitting any objects within the surrounding area.

  • Page 44: Supporting The Lift

    Maintenance instructions • DINO 185XTC II • 220XTC II 5.2.3. Supporting the lift Supporting the lift in the operating position. The support outriggers may only be operated, while the boom is resting on the support and the telescopic boom is fully retracted.
  • Page 45 DANGER Risk of turning over the lift! Using the lift is prohibited unless it is properly supported and in a level position. Observe the effect of ice, possible rain and inclination of the surface on the support force (the outriggers must not slip on the surface). As required, test the stability by turning the boom around loaded but the telescope fully retracted.

  • Page 46: Operating The Lift From The Control Centre On The Turning Device Mcb

    Maintenance instructions • DINO 185XTC II • 220XTC II 5.2.4. Operating the lift from the control centre on the turning device MCB WARNING Carry out all the daily maintenance routines and inspections in accordance with the maintenance instructions before operating the lift. Failure to check the safety devices may cause a serious injury or make the consequences of an accident worse.

  • Page 47: Operating The Lift From The Platform Control Centre Ucb

    5.2.5. Operating the lift from the platform control centre UCB 1. Turn the key switch Q2 in the control centre on the turning device MCB to the position “Platform”, and step onto the platform. DANGER Risk of falling! Wear a safety harness while on the platform, and fix it to the point marked for them.
  • Page 48 Maintenance instructions • DINO 185XTC II • 220XTC II Turning the S36 - to the left / right platform clockwise / Constant speed counter-clockwise S12 - up / down Levelling the platform Constant speed DANGER Risk of turning over the lift! Do not overload the lift.

  • Page 49: Ending The Work

    Retract the platform to inside the operating range of the RK4 by pressing the “telescope in” button (the green light will be illuminated). As soon as the red signal light stops flashing, the lift may be operated normally. The "telescope in" -button (S30 or S31) is always operational when the engine is running.

  • Page 50: Adjustment Of The Platform Position

    Maintenance instructions • DINO 185XTC II • 220XTC II 5.3. ADJUSTMENT OF THE PLATFORM POSITION The levelling of the platform is operational while the lift is in the support position (supported by the outriggers). The levelling of the platform from the chassis control panel: 1.
  • Page 51 NOTES...

  • Page 52: In Case Of Emergency

    Maintenance instructions • DINO 185XTC II • 220XTC II 5.5. IN CASE OF EMERGENCY 5.5.1. When at risk of losing the stability Reduced stability can be caused by a fault in the lift, the wind or other lateral force, collapse of the standing base or negligence in providing sufficient support.

  • Page 53: In Case Of Malfunction, When Even The Emergency Descent System Is Not Operational

    2. Retract the telescope completely (the limit switch RK8 will close). 3. Lower the boom and, as necessary, also the articulated arms. 4. Turn the boom to above the transport support and lower the boom onto Emergency descent from the platform control centre UCB 1.

  • Page 54: Long-Term Storage

    Maintenance instructions • DINO 185XTC II • 220XTC II 5.6. LONG-TERM STORAGE Clean the machine carefully, lubricate it and apply protective grease to it before putting it into long-term storage (see point “Lubrication plan”). Repeat the cleaning and lubrication procedures when resuming the operation.

  • Page 55: Lifting The Device

    5.8. LIFTING THE DEVICE The device can be lifted using the lugs shown in the picture. The lifting lugs are located symmetrically on both sides of the lift. During lifting the aerial work platform must be in the transport position. Remove all loose material from the top of the frame structures and the work platform before lifting.

  • Page 56: Fault Finding

    Maintenance instructions • DINO 185XTC II • 220XTC II FAULT FINDING FAULT REMEDY 1. The engine does not start Turn on the main switch and ensure that the The main current is not connected. key switch is in the correct position.
  • Page 57 FAULT REMEDY 5. None of the platform movements is operational though the motor is running and the selector switch is in position 1 Green signal light for the outriggers is not Make sure that the outriggers are steady illuminated. supported on the ground. Retract the telescope until the platform The outreach range of the boom exceeded.
  • Page 58 Maintenance instructions • DINO 185XTC II • 220XTC II NOTES...
  • Page 59 NOTES...

  • Page 60: Maintenance Schedule

    Maintenance instructions • DINO 185XTC II • 220XTC II MAINTENANCE SCHEDULE Service Service interval Service person Instructed operating Daily Operator instructions every month/100 maintenance Competent person who is familiar with the lift hours* instructions every 6 months/400 maintenance Competent person who is familiar with the lift...
  • Page 61 Maintenance measures Lights Diesel engine and fuel system Hydraulic oils Hydraulic hoses, pipes and connections Condition and attachment of battery and wiring Hydraulic pressure Condition and attachment of safety devices Operation of safety devices (limit switches) Operation of overload limit switches Operation of load regulation valves Operation and condition of platform's levelling system Operation and condition of controls on platform...

  • Page 62: Schedule For Inspections Required By The Authorities

    Maintenance instructions • DINO 185XTC II • 220XTC II 7.1. SCHEDULE FOR INSPECTIONS REQUIRED BY THE AUTHORITIES The inspections must be performed in accordance with local and national regulations, in accordance with the legislation and standards. The lift must be subjected to a start-up inspection before it is used for the first time and before starting it up the first time after a major repair or modification work.

  • Page 63: Lubrication Plan

    7.2. LUBRICATION PLAN...

  • Page 64: Routine Maintenance During Operation

    Maintenance instructions • DINO 185XTC II • 220XTC II ROUTINE MAINTENANCE DURING OPERATION The maintenance operations, that are the responsibility of the operator, are described in this chapter. The more demanding maintenance operations that require special skills, special tools or specific measurements and adjustment values are instructed in the separate Maintenance Instructions.

  • Page 65: Instructions For Daily Maintenance And Inspections

    8.2. INSTRUCTIONS FOR DAILY MAINTENANCE AND INSPECTIONS 8.2.1. Check the condition of chassis, the boom and the work platform Check visually the condition of the access routes, the work platform, the platform gate and the handrails. Check visually the condition of the boom and the frame structures. 8.2.2.

  • Page 66: Check The Hydraulic Hoses, Pipes And Connectors

    Maintenance instructions • DINO 185XTC II • 220XTC II 8.2.6. Check the hydraulic hoses, pipes and connectors Check visually the hydraulic hoses, pipes and connections. Make sure that there are no visible oil leaks. Replace any externally damaged hoses and clashed pipes or fittings.
  • Page 67 B L A N K...
  • Page 68 Maintenance instructions • DINO 185XTC II • 220XTC II BLANK...

  • Page 69: Change Of Owner

    If you have purchased a used DINO lift from some other than the manufacturer, please post your details to the manufacturer using the form on this page, and send it to: info@dinolift.com This information makes it possible for us to provide you with the safety bulletins and other campaigns relevant to your machine.
  • Page 70 Maintenance instructions • DINO 185XTC II • 220XTC II NOTES...
  • Page 71 NOTES...

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Dino 220xtc ii

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