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DH-V* 500-2000 kg
MONTAGE INSTRUCTIES
Fabrikant :
Disclaimer: de afbeeldingen en gegevens in deze
handleiding zijn niet contractueel bindend en
kunnen geen grond vormen voor enige juridische
vordering tegen DHOLLANDIA. DHOLLANDIA
laadkleppen worden continu aangepast aan nieu-
we ontwikkelingen op gebied van voertuigen en
voertuigchassis, en aan de noden van haar klan-
ten. Daarom behoudt DHOLLANDIA zich het
recht voor om productspecificaties te wijzigen
zonder voorafgaande melding, waardoor het
mogelijk is dat deze wijzigingen niet opgenomen
zijn in deze druk. Indien u verdere informatie
wenst over gewijzigde onderdelen, gelieve uw
officiële DHOLLANDIA-agent te contacteren voor
advies.
DHOLLANDIA
INSTRUCTIONS DE MONTAGE
Constructeur :
DHOLLANDIA N.V.
Zoomstraat 9
Tel : +32 (0)9 349 06 92
e-mail : info@dhollandia.be
website : www.dhollandia.com
Avertissement : Les illustrations et informations
reprises dans ce manuel ne sont pas contrai-
gnantes contractuellement et ne peuvent en
aucun cas mener à des poursuites légales de
quelque nature que ce soit à l'encontre de Dhol-
landia. Les hayons élévateurs Dhollandia sont en
constante évolution pour s'adapter aux nouveau-
tés en matière de véhicules et de châssis, ainsi
qu'aux exigences spécifiques des clients. À cet
effet, Dhollandia se réserve le droit de modifier
les spécifications produit sans avertissement
préalable ; il est possible que ces modifications
ne soient pas encore prises en compte au mo-
ment de l'impression. Si vous désirez de plus
amples informations au sujet des parties non
conformes, n'hésitez pas à prendre contact avec
votre agent Dhollandia agréé.
MONTAGE ANLEITUNG
Hersteller :
9160 LOKEREN (Belgium)
Fax : +32 (0)9 349 09 77
Haftungsausschluss: Die in diesem Handbuch
enthaltenen Abbildungen und Informationen sind
nicht vertraglich bindend, und können nicht zu
gerichtlichen Schritten gegen Dhollandia führen.
Dhollandia Hubladebühnen werden permanent
an neue Fahrzeug- und Chassis-Entwicklungen
sowie
spezialisierte
Kundenanforderungen
angepasst. Daher behält sich Dhollandia das
Recht
vor,
Produktspezifikationen
vorhergehende Benachrichtigung zu ändern. Es
ist möglich, dass zum Zeitpunkt des Drucks
Änderungen nicht berücksichtigt wurden. Wenn
Sie weitere Informationen über nicht konforme
Teile wünschen, kontaktieren Sie Ihren offiziellen
Dhollandia-Händler für eine Beratung
Doc : FIT-V01-2009-01A_Rev0
1
MOUNTING INSTRUCTIONS
Manufacturer :
Disclaimer: the illustrations and information con-
tained within this manual are not contractually
binding, and cannot lead to any form of legal
action against Dhollandia. Dhollandia tail lifts are
constantly being adapted to new vehicle and
chassis developments, and specialised customer
requirements. Therefore Dhollandia reserves the
right to alter product specifications without prior
ohne
notice; and modifications might not have been
taken into account at the time of printing. If you
require further information on non-conforming
parts, contact your official Dhollandia agent for
advice.
Origin : 30/06/2008
Rev. 0 : 12/01/2010
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Summary of Contents for Dhollandia DH-V Series
- Page 1 Dhollandia se réserve le droit de modifier vorhergehende Benachrichtigung zu ändern. Es taken into account at the time of printing. If you mogelijk is dat deze wijzigingen niet opgenomen les spécifications produit sans avertissement...
- Page 2 A.2 - Overview of the principal HTL components ............63 A.2 - Übersicht der wichtigsten HLB Komponenten ............62 A.3 - Electric and hydraulic diagrams ................65 A.3 - Schmierplanen ..................... 64 A.4 - Elektrische und hydraulische Schaltpläne ............66 A.4 - Electric and hydraulic diagrams ................67 DHOLLANDIA...
- Page 3 Numbered references between text & illustra- tion, or between 2 illustrations To be executed symmetrically on both sides Bolt instructions Drill instructions Apply sufficient anti-corrosive protection (zinc- spray, Dinitrol, …) Grease thoroughly all articulation bearings and pins Hydraulic tail lift DHOLLANDIA...
- Page 4 HTL. In case of doubt, and before making any further progress, please consult your Dhollandia-agent. After installation, perform the put-into-service test following the check-list included in the user’s manual, and fill-out the CE Fitting Declaration in the same document.
- Page 5 • Any modifications to the mounting plates and fitting proce- dures are strictly forbidden. No deviation is allowed without prior written approval from DHOLLANDIA. DHOLLANDIA...
- Page 6 • These fitting instructions aim to clarify and teach the work method required to fit DHOLLANDIA HTL successfully. On numerous occasions, ref- erence will be made to the TECHNICAL SUM- MARY of the various lift types. These TECHNI- CAL SUMMARIES contain quantified details for each individual lift type.
- Page 7 [See Fig. 2.1] → TECHNICAL SUMMARY = general fitting infor- mation for a type of HTL, separated from a spe- cific vehicle. See www.dhollandia.com or local DHOLLANDIA agent. [See Fig. 2.2] • These fitting instructions assume that the rear frame of the vehicle body is sufficiently strong to...
- Page 8 [see Fig. 2.4] at the stage of ordering, as it will influence on the configuration of the HTL supplied. • Remove the battery clips from the batteries, If the vehicle is equipped with an ABS system, or other electronic de- vices, loosen the corresponding plugs in the vehicle cabin. DHOLLANDIA...
- Page 9 550mm. [See Fig. 3.2] • Centre the HTL frame, align it, and make sure it is square to the vehicle body and loading floor. [See Fig. 3.2] DHOLLANDIA...
- Page 10 LIFT / LOWER the platform in order to keep the Teflon wear pads or roller bearings at max. distance from the location where you weld. DON’T subject the chains or steel cables to heat. DHOLLANDIA...
- Page 11 Check the column centres at the top, middle and bottom of the columns. Adjust the alignment if required. [See Fig. 3.2] • If disconnected, reconnect the power pack to the HTL. Connect the power pack to an external battery. DHOLLANDIA...
- Page 12 [See annex]. §3.3 - General remarks • The torque fastenings of all bolts should be checked after completion of the compulsory static and dynamic weight tests at the end of the fitting process, and retightened if required. DHOLLANDIA...
- Page 13 [See Fig. 4.2] • Mount the middle plates to the bumper bar, straighten them, and make sure they stand perpendicular to the vehi- cle chassis and the bumper tube. [See Fig. 4.3] DHOLLANDIA...
- Page 14 [See Fig. 4.7] • Ensure that - after mounting the supports -sufficient space remains available for the exterior control box, conform to DHOLLANDIA’s mounting instructions and the CE regula- tions • Mount the diagonal supports as low as possible on the columns, and to a strong enough fixing point on the vehi- cle chassis or cross bearers of the vehicle body.
- Page 15 Welded to the columns [See Fig. 4.8] → Bolted through the columns [See Fig. 4.9] Remark: • Ensure that all metal work above (cutting, drilling, welding, grinding,...) is properly treated with an anti-corrosive protection (e.g. Zinc-spray or Dini- trol). DHOLLANDIA...
- Page 16 5) ELECTRICAL INSTALLATION OF THE HTL • Follow the instructions of document FIT-ELEC- GENERAL-2006-01A or FIT-ELEC-GENERAL- 2008-02A [see www.dhollandia.com for latest version] to mount the control box, the 35mm² (+) battery cable, and the 35mm² (-) earth cable of the HTL.
- Page 17 1. For remote controls: mark the safe-working zone on the vehicle floor and the HTL platform. See document FIT-ELEC-OPTION-2008-02A .[see www.dhollandia.com for latest version] 2. Fit the platform flags. Check if the flashing lights work ok 3. Apply RD/WH reflective marker tape on both sides of the platform 4.
- Page 18 SIONING included in chapter 3 of the user’s manual. [See fig. 6.5] • During the weight test, check (and adjust if required) the hydraulic pressure to suit the nominal lift capacity of the HTL [See Fig. 8.6]. Seal the pressure relief valve after that. DHOLLANDIA...
- Page 19 M10 x 1.5 of the fitting process, and retightened if required. M12 x 1.75 M14 x 2 M16 x 2 Fine M14 x 1.5 M16 x 1.5 M20 x 1.5 M24 x 2 DHOLLANDIA...
- Page 20 Torsion bar Open-platform-lock Hinged ramps (optional) Hydraulic power pack Electric control box: Remark: Pos. 6, 8, 9 are only for lifts with manual OPEN / CLOSE. On lifts with hydraulical OPEN / CLOSE, they are replaced by Pos. 26. DHOLLANDIA...
- Page 21 Hinged ramps (optional) Floor extension (optional) Hydraulic power pack Electric control box: Remark: Pos. 26 is only for lifts with hydraulical OPEN / CLOSE. On lifts with manual OPEN / CLOSE, they are re- placed by Pos. 6, 8, 9. DHOLLANDIA...
- Page 22 Tilt cylinder Fixed leading edge Hydraulic power pack Electric control box: Remark: Pos. 46 is only for lifts with hydraulical OPEN / CLOSE. On lifts with manual OPEN / CLOSE, they are re- placed by Pos. 6, 8, 9. DHOLLANDIA...
- Page 23 Overhead beam lift with steel cables & hydraulic OPEN / CLOSE A.3.3 Fully Hydraulic column lift (no chains, no steel ca- bles) Grease Lubricate with In case of special tail lifts deviating from these images, contact DHOLLANDIA to obtain further instructions. DHOLLANDIA...
- Page 24 A.3.2 A.3.3 Grease Lubricate with In case of special tail lifts deviating from these images, contact DHOLLANDIA to obtain further instructions. DHOLLANDIA...
- Page 25 1. See manual FIT-ELEC-GENERAL-2006-01A or FIT-ELEC-GENERAL-2008-02A for the wiring diagrams of the (+) battery cable and the (-) earth cable. [See www.dhollandia.com for the latest edition]. 2. See manual FIT-ELEC_OPTION-2008-02A the wiring diagrams of the principal electrical op- tions. [See again www.dhollandia.com for the latest edition].
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