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DH-VOM* INSTALLATION MANUAL Manufacturer: DHOLLANDIA US, L.L.C. E-mail : Technical.US@dhollandia.com 270 Southridge Parkway Bessemer City North Carolina, 28016 website : www.dhollandia.com Read the manual in its entirety before operating the liftgate Keep this manual in the vehicle cab, as reference for the driver and liftgate operator...
Platform pitch adjustment ................................ 32 12.2 Platform lock adjustment for manual open / closed position ....................33 12.3 Platform manual fold / unfold assist ............................33 12.4 Upper end stops ..................................33 LUBRICATION INSTRUCTIONS ..............................34 QUALITY CONTROL AND PDI ............................... 36 DHOLLANDIA...
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Prescribed torque values for bolts and nuts ..........................43 16.3 Electric and hydraulic requirements ............................44 16.4 Safe operator position on the platform ............................ 46 16.5 End note ....................................47 16.6 Basic wiring diagrams ................................47 16.7 Checklist for preventative maintenance and repair ......................... 47 DHOLLANDIA...
Many safety signs and symbols used in this manual are based on international standards, others refer to specific situations or actions. • Consult appendix 16.1 on page 41 for an overview of signs and symbols used in DHOLLANDIA manuals, and their meaning. Make sure you understand these signs and symbols prior to starting the installation.
NOTICE • Please confirm you have reviewed the most up-to-date version of this manual prior to operation of the associated DHOLLANDIA liftgate. See below for instructions to download the latest version of the manual.
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• Take notice of the following important disclaimers: DISCLAIMERS • DHOLLANDIA disclaims liability for any personal injury, death, or property damage that results from operating a liftgate that has been modified from the original design, without written approval from the manufacturer. •...
• Safety instructions are a matter of progressive insight. The basics are listed in this manual, but contact the national DHOLLANDIA distributor for a copy of the latest set of instructions [see contact info on page 4], or download the latest edition from the DHOLLANDIA website: www.dhollandia.com →...
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ALWAYS confirm you have reviewed the most up-to-date version of these manuals prior to installation and operation of the associated DHOLLANDIA liftgate. • In case of doubt, ALWAYS contact the national DHOLLANDIA distributor for further advice, prior to continuing. • ALWAYS wear appropriate Personal Protective Equipment. This includes but may not be limited to: safety glasses with side guards or a wrap-around face shield;...
Make sure the main battery power is disconnected while installing the liftgate. Connect the battery power to the liftgate only when the installation is completed, or as required in the installation instructions. • DHOLLANDIA liftgates are designed as a bolt-on system, and don’t require any welding. See 16.2 on page 43 for prescribed torque values. •...
Total depth from the front face of the column to the outboard face of the platform ltow lift total outside width Outside width across the columns and any additional brackets (e.g., energy track for hydraulic hoses, etc.) DHOLLANDIA...
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Center width between the mounting holes in L and R column lift column depth Depth of the column profile (longitudinal) lift column thickness Thickness of the column profile (lateral) mcog mounting clearance columns to ground Ground clearance under the lift columns platform depth Overall platform depth DHOLLANDIA...
Make sure planned modifications to the vehicle chassis and body will not adversely affect the strength and integrity of the vehicle. • If the instructions of vehicle manufacturer conflict with the installation instructions issued by DHOLLANDIA (e.g. on fuse ratings, etc.), contact your national DHOLLANDIA distributor for further advice. See contact info on page 4.
• The LADEN vehicle floor height is measured on a FULLY LOADED vehicle. INSTALLATION RESOURCES • If in doubt on any installation parameters given, please reach out to your local DHOLLANDIA distributor. See contact info on page 4. DHOLLANDIA...
• The DHOLLANDIA column lifts consist of a wide range of different executions and are offered with a multitude of options to adapt the liftgate to the client’s specific needs. They are installed on a wide variety of different vehicles, often personalized by the body builder.
4” (100 mm) overhang. These alignment tubes will help align the platform with the bed extension. • Install at minimum, a 300 lbs (136 kg) counterweight on the tube channels to prevent them from moving during installation. Or tack-weld the tube channels temporarily to the rear sill and floor of the vehicle. DHOLLANDIA...
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• After installation, the platform will deploy at 90* from the lift columns. • The platform is designed to be level with the ground, and not the vehicle floor. DHOLLANDIA...
• Make sure that the lift frame and cylinder beam are properly centered, square, plumb, level, and true to the vehicle body. • Use suitable C-clamps to secure the lift columns and cylinder beam in the final working position. DHOLLANDIA...
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Verify that all nylon slide pads have remained undamaged. Replace them if required. See contact info on page 4. • Verify that no metal chips, welding spares and slag have fallen inside the columns or cylinder beam. Clean out if required DHOLLANDIA...
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Weld the lift columns to the rear frame of the vehicle body in accordance with all welding instructions in this manual. • Disregard could lead to a fall of the liftgate and its load, and may put the operator and bystanders at risk of serious personal injury or death. DHOLLANDIA...
Fasten the mounting bolts with the prescribed torque. See 16.2 on page 43 (see values for “shear”). • Disregard could lead to a fall of the liftgate and its load, and may put the operator and bystanders at risk of serious personal injury or death. DHOLLANDIA...
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• To position the bolts, compromise between the instructions below and the construction of the rear sill of the loading floor. DHOLLANDIA...
This includes situations where the ground surrounding the liftgate may be lower in elevation than the ground surrounding the vehicle. • After cutting the lift columns, shape and deburr the leading edge to ensure a smooth sliding surface for the slide pads. DHOLLANDIA...
Prevent ingress of water into the pump unit and control boxes if applicable. • Route and secure cables downward, forming a “drip loop” as they exit the pump unit. • Connect the wires of the cable to the connection points in the pump unit as per wiring diagram below. DHOLLANDIA...
• The switch interrupts power from the vehicle batteries to the connection block inside the power pack. • This cable wiring for the cabin switch must be a minimum of 16 AWG (1.5mm ) to avoid voltage drop issues. DHOLLANDIA...
Prevent ingress of water into the pump unit and control boxes if applicable. • Route and secure cables downward, forming a “drip loop” as they exit the pump unit. • Connect the wires of the cable to the connection points in the pump unit, as per wiring diagram below. DHOLLANDIA...
To ensure the reliability of the lift over many years after installation, check and make sure the cables pass through the back plate of the pump unit, are properly mounted, and will seal the inside of the pump. • DHOLLANDIA disclaims liability for any personal injury or property damage that results from improper or negligent installation. (+) battery cable Motor solenoid...
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Use a second wrench so the ground terminal instructions in section 9 on page 22. does not turn in its place. Turning the terminal in place will damage the grounding inside the motor and render it inoperable. DHOLLANDIA...
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• Make sure this conduit is suitable for automotive purposes, and its class is adapted to possible sources of heat nearby. In case of doubt, contact your national DHOLLANDIA distributor. See page 4 for contact info. • Fasten all connections at both ends of the cables thoroughly. Loose connections can lead to bad contacts and overheating, followed by premature failing of the electrical circuit.
• A general hydraulic and electric schematic for the DH-VOM* series is given below. Please note that only main external controls are included in this instruction. For more detailed instructions on optional controls, see 9 from page 22 onwards. DHOLLANDIA...
The installer MUST remain vigilant and stay out of the range of motion of the platform and the moving parts of the lift as long as the hydraulic circuits have not been bled and all functions duly tested. DHOLLANDIA...
Falling cargo will put the operator and any bystanders at serious risk of bodily injury and death. • Therefore, it is important that the pitch of the platform is adjusted correctly to conform with the instructions in this manual. DHOLLANDIA...
Therefore, the tension in the bar should only be adjusted by someone who has been specifically trained to do so. It is NOT a user serviceable part. • Please contact Dhollandia for further advice if platform fold / unfold adjustment is required. See contact info on page 4. 12.4 UPPER END STOPS •...
Refer to appendix 16.7 from page 47 onwards for the relevant maintenance checklist. Download any grease plans from the website at: www.dhollandia.com → Country & language selection → Downloads → Maintenance & Repair → Grease plans → … select required plan •...
16 x 16” (400 mm) at a safe distance of 10” (250 mm) removed from the hazardous crushing area between the inboard edge of the platform and the rear sill of the vehicle body. • Work through the CHECKLIST FOR THE PRE-DELIVERY- INSPECTION (PDI) TEST. See Appendix 16.7 on page 47. • Complete the practical tests indicated therein. DHOLLANDIA...
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• Adjust the pressure if too high or too low, seal the pressure relief valve after that. • If in doubt how to adjust the pressure relief valve, contact your national DHOLLANDIA distributor for help. See contact info on page 4. •...
Note: the decals marked as “EXAMPLE” can vary in function of the maximum rated capacity of the liftgate, or the chosen type of external control box. NOTICE • Remove any unwanted debris or residue from surfaces before installing any of the decals to ensure proper adhesion. DHOLLANDIA...
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EF0580.EN.CAP ❶ ❸ EF0565.EN ❺ EF0616.US EF0590.EN ❹ ❻ Loading decal (with SNR) ❽ EF0562.EN EF0567.EN ❼ LIFTGATE DECALS USED AND AFFIXED IN AREAS OTHER THAN THE REAR OF THE VEHICLE: Serial tag for Owner’s Manual EF0814.EN.US EF0816.ENFR EF0817.ENFR DHOLLANDIA...
See examples below. • The liftgate must not be used again until it has been serviced or repaired by a qualified service technician. • Place this decal along with the User Manual in the glove box compartment of the vehicle. EF0586.US DHOLLANDIA...
16.1 MEANING OF THE SAFETY AND WARNING SIGNS WARNING signs MANDATORY ACTION signs Overview and keep visual control over the working Contact your regional DHOLLANDIA distributor. area of the hydraulic ramp at all times. General warning sign used to alert the user to Consult the DHOLLANDIA website.
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/ or Switch between external and internal controls. cabin switch. This is an operation to be executed manually (as opposed to an electrical function controlled by means of one of the control units). DHOLLANDIA...
A fall of the liftgate off the chassis can damage the liftgate and / or vehicle chassis and can cause serious bodily injury or death to the operator and any bystanders. • Therefore, it is essential that the mount plates are installed following the instructions of this manual. DHOLLANDIA...
• The applicable wiring diagrams are saved at the inside of the main external control box and can be found there for reference. • A copy of the wiring diagrams can also be obtained from the national DHOLLANDIA distributor [see contact info on page 4];...
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It is important to follow these guidelines with due care. A lot of oils or fluids used in automotive industry, such as transmission fluids and ATF oils, are not suitable for liftgate use. DHOLLANDIA has not tested the potential consequences of oils and fluids with deviating specifications and cannot be held responsible or legally liable for any damage to the liftgate caused by the replenishment with non-compatible oils or fluids;...
3 points of contact while travelling on the platform, in accordance with the operation manual.] • The handgrip is normally foreseen by the body builder as part of the design of the box. A DHOLLANDIA alternative can be ordered with spare part ref. M1406.
16.5 END NOTE • DHOLLANDIA would like to thank you for using our products and leave you with this final notice and warning. • Additional information about this liftgate and many other DHOLLANDIA products is available at the following link: http://www.dhollandia.com/...
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