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Nice HySecurity SwingSmart DC Installation And Reference Manual

Pad-mounted electromechanical swing gate operator with smart dc controller
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Installation and Reference Manual
SwingSmart DC
™
DC20, DCS20
Pad-mounted electromechanical swing gate operator with Smart DC Controller
www.SecureOpeners.com | (800) 878-7829 | Sales@SecureOpeners.com

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  • Page 1 Installation and Reference Manual SwingSmart DC ™ DC20, DCS20 Pad-mounted electromechanical swing gate operator with Smart DC Controller www.SecureOpeners.com | (800) 878-7829 | Sales@SecureOpeners.com...
  • Page 3 HySecurity SwingSmart DC 20 Gate Operator SwingSmart DCS 20 Gate Operator Installation and Maintenance Manual D0149 - Revision E Installation and Maintenance Manual (14 June 2012)

  • Page 5: Swingsmart Components

    SwingSmart Components WING MART OMPONENTS Stub Arm Swivel Eye Knob, Top Cap Bolt Arm Assembly Cover, Top Cap Handle, Clamp Taper Clamp Assembly Cover, Pinch Limit Plate with Limit Cams Limit Switch Bracket, Limit Switch Transformer Front Cover Gearbox Pulley, Gearbox Brush Belt Control Box...

  • Page 6: Table Of Contents

    Contents SwingSmart Components Introducing SwingSmart DC ONTROLLER TM DC C ............... INTRO-2 NTELLIGENT EATURES MART ........................... INTRO-3 ECHNICAL UPPORT ........................INTRO-4 NSTALLER HECK Safety Requirements ....................... S-1 MPORTANT AFETY NSTRUCTIONS Safety Standards - Installer's Responsibility ....................S-1 Safety Standards - Owner/User Responsibility ................... S-3 Hazardous Materials and Proper Disposal ....................
  • Page 7 Contents Wiring 115VAC Power ..........................2-4 Wiring 208/230VAC Power ........................2-4 DC P ..........................2-6 ONNECTING OWER ......................2-6 SING OLAR OWERED PERATOR Design Requirements & Considerations ....................2-7 Connecting the SwingSmart DCS 20 to Solar Power Panels ..............2-8 Connecting Peripherals to Solar Operators ....................
  • Page 8 Contents Chapter 5: Bi-parting Gate Systems ..........................5-1 OWER EQUIREMENTS ....................5-2 ASTER AND LAVE IRING ONNECTIONS ........................5-4 ASTER AND LAVE ETUP Chapter 6: Reference .................. 6-1 ONNECTING A ADIO ECEIVER FOR EMOTE ....................6-3 NSTALLING A OCK OR OLENOID Installing a Lock for 12VDC or 24VDC Systems ..................
  • Page 9 Contents SwingSmart - Installation, Operation and Maintenence Manual Revision E...

  • Page 10: Introducing Swingsmart Dc

    Intelligent Features: Smart DC ControllerTM Introducing SwingSmart DC Thank you for purchasing our premium SwingSmart DC™ 20 swing gate operator. At HySecurity® Gate, Inc., we pride ourselves on quality and a number of unparalleled user benefits: Robust - An especially strong twin channel steel chassis and adjustable taper clutch greatly improves the ability for SwingSmart to resist damage from vehicle hits on the gate.

  • Page 11: Technical Support

    Technical Support ECHNICAL UPPORT For technical support, call your installer or authorized HySecurity distributor. Obtain the serial number of your operator before calling. Refer to SwingSmart Components on the front page. Revision E Introducing SwingSmart DC Intro-3...

  • Page 12: Installer ' S Check List

    Installer's Check List NSTALLER HECK The following list provides a high level overview of the tasks involved in installing the SwingSmart DC gate operator. Take a moment to review the list and check off the items as you complete the install. ...

  • Page 14: Safety Requirements

    Important Safety Instructions Safety Requirements Automatic gate operators provide user convenience and security. However, because these machines can produce high levels of force, it is imperative that gate operator system designers, installers and end users be aware of potential hazards associated with improperly designed, installed, or maintained systems. The gate operator is only one component of the total gate operating system.
  • Page 15 Important Safety Instructions • Before attaching the operator to the gate, move the gate in both directions. Make sure it is level and moves freely. A gate that swings easily reduces strain on operator components. Gravity should play no part in the opening or closing of the gate.

  • Page 16: Safety Standards - Owner/User Responsibility

    Important Safety Instructions Safety Standards - Owner/User Responsibility WARNING A moving gate can cause serious injury or death. Automatic gate operators move gates with high force. Make sure gates and gate operators are installed to reduce the risks of entrapment. Verify your gate and gate operator comply with UL 325 Safety Standards and ASTM F2200 Gate and Fence Standards.

  • Page 17: Hazardous Materials And Proper Disposal

    Important Safety Instructions Hazardous Materials and Proper Disposal SwingSmart uses sealed, state-of-the-art Absorbed Glass Mat (AGM) batteries and highly recommends replacing used batteries with new AGM-type batteries. CAUTION The batteries used with the SwingSmart gate operator contain materials that are considered haz- ardous to the environment.

  • Page 18: Secondary Entrapment Protection Sensors

    Secondary Entrapment Protection Sensors ECONDARY NTRAPMENT ROTECTION ENSORS SwingSmart is equipped with a primary, Type A, inherent entrapment sensor (IES). UL 325 Safety Standard compliance requires installation of secondary entrapment protection sensors, the number of which, depends on the entrapment hazards that exist at each particular installation. To comply with UL 325, the following external sensors may be used: •...

  • Page 19: Identifying Gate Operator Category And Usage Class

    Secondary Entrapment Protection Sensors Identifying Gate Operator Category and Usage Class The SwingSmart operator, according to UL 325 Safety Standards, falls in the Swing Gate and Vertical Barrier Arm category for gate operators. It’s usage class is determined by the area that the vehicular gate services. Four different vehicular usage classes are defined by UL 325: Class I Class I: Intended for use in a location of one to four single family dwellings or a...

  • Page 20: Choosing Secondary Entrapment Protection

    Secondary Entrapment Protection Sensors Choosing Secondary Entrapment Protection The site designer or installer must determine which secondary entrapment sensor devices will be installed with the SwingSmart operator to meet UL compliance. The type of entrapment sensor device systems are described below.

  • Page 21: Emergency Stop Button

    Emergency Stop Button MERGENCY UTTON An emergency stop button that is accessible from the outside of the operator is a requirement for compliance with UL325 Safety Standards. The red emergency stop button on the SwingSmart operator is located inside a hole cutout on the cover.

  • Page 22: Wind Load Factors & Site Prep

    Wind Load Factors & Site Prep & S ACTORS Wind load is always a factor when considering the appropriate gate for a particular site. Solid gate panels produce a larger wind load than gates with slats or open decorative features. If you are installing a gate operator in high wind areas, the gate design will affect the load on the gate operator.

  • Page 23: Safety Notices

    Safety Notices AFETY OTICES The following four levels of safety notices are used where applicable within this manual; each notice contains information specific to the situation. DANGER Indicates death or serious injury will occur if the hazardous situation is not avoided. WARNING Indicates death or serious injury could occur if the hazardous situation is not avoided.

  • Page 24: Chapter 1: Installation

    Site Overview & Planning Installation Chapter 1 & P VERVIEW LANNING Public Side Keypad or Card Reader Pedestrian gate Mount access control devices Make sure a separate walk- at least 6ft (1.8m) beyond gate. through entrance is available and its pedestrian path is clearly designated.

  • Page 25: Pad Condition

    Pad Condition ONDITION Pouring the Concrete 1. Follow the local building codes to identify the frost line and determine the required depth of the concrete pad. HySecurity recommends a minimum Stub out conduit 16-inch (40.6cm) depth with a 4-inches (102mm) minimum 2-inch (51cm) extension above ground above ground level.
  • Page 26 Pad Condition 21" (53.3cm) minimum 10.5" 26.7cm Output Shaft Center 5.3" (13.4cm) Drill 4 holes for ½" x 3 ½" concrete anchors 10.5" (26.7cm) 5.7" (14.5cm) 14" (35.6cm) 23" (58.4cm) minimum 6" x 7" conduit area 12" (30.5cm) 20" Cover (50.8cm) minimum 2.5"...

  • Page 27: Using An Existing Pad

    Pad Condition Using an Existing Pad In many applications, SwingSmart may be a replacement operator for an existing gate system. Make sure the pad is level and inspect the pad for: • Compliance with local building codes. • Appropriate distance from the gate. Refer to Figure 1-3. •...

  • Page 28: Unpacking The Operator

    Unpacking the Operator NPACKING THE PERATOR Rear cover Front cover Figure 1-4. Prepare the gate operator for installation. See Figure 1-4. 1. Remove the top cap by unscrewing the knob. 2. Unfasten the side cover latches. 3. Remove the front cover. 4.

  • Page 29: Mounting The Operator

    Mounting the Operator OUNTING THE PERATOR Hinge Center For short gates up to 10 feet (3m): If X = 10.5", Set Y dimension at 14, 18, or 20". (35.6, 45.7, or 50.8cm) For medium gates up to 13 feet (3.9m): Output Shaft Center If X = 12", Set Y dimension at 22, 24, or 28".

  • Page 30: Gate Bracket And Linkage Arms

    Gate Bracket and Linkage Arms RACKET AND INKAGE Installing the Gate Bracket Short Gate Installation: Photo eye For gates up to 10 feet (3 meters) 14" 23.5" 10.5" 36cm 60cm 27cm 18" 27.5" 46cm 70cm 20" 29.5" 51cm 75cm Medium Gate Installation: For gates up to 13 feet (4 meters) 22"...

  • Page 31: Attaching The Stub Arms

    Gate Bracket and Linkage Arms Attaching the Stub Arms Taper handle Stub arm Figure 1-8. 1. Attach the swivel eye bolt to the gate bracket using the fasteners provided. 2. Remove the fasteners from the taper clamp assembly. 3. Align the stub arm and secure it to the taper clamp assembly using the fasteners removed in step 2. 4.

  • Page 32: Installing The Linkage Arms

    Gate Bracket and Linkage Arms Installing the Linkage Arms NOTE SwingSmart operators ship with separately packaged linkage arms. The linkage arms have a universal elbow joint and can be used on either an operator with right handing or left-handing by simply flipping the linkage arms. The excess on the over travel stop is then sawn off to accommodate for the top and bottom elbow joint covers.
  • Page 33 Gate Bracket and Linkage Arms Tapped hole used for linkage arm adjustments. Elbow Set screw Use the set screw to fine- tune the vertical orientation of the pivot bolt and prevent Over-extension stop the arm from locking. Pivot bolt must run Note: The elbow pivot bolt must be parallel with the vertical axis of the operator.

  • Page 34: Adjusting The Limit Switches

    Gate Bracket and Linkage Arms Adjusting the Limit Switches PUBLIC SIDE Left hand OPEN Right hand OPEN SECURE SIDE Figure 1-12. 1. Determine whether the gate operator is a right-hand operator or left-hand operator. See Figure 1-12. Stand on the secure side of the gate. If the gate opens to the right, it is a right-hand operator. NOTE For a right-hand operator, the OPEN switch is the left limit switch as shown in Figure 1-13 The opposite occurs in a left-hand operator;...

  • Page 35: Completing Gate Arm Installation

    Gate Bracket and Linkage Arms Completing Gate Arm Installation To weld the linkage arms: Weld a 1/8-inch fillet around the tubing joint. To use fasteners: Drill holes with a 17/64-inch drill bit and connect WELD arms with 1/4 - 20 UNC fasteners. 1/8"...
  • Page 36 Gate Bracket and Linkage Arms Top and bottom covers need to be evenly aligned. Gap should be less than ¼-inch. Cover Over-extension stop fastener Cut excess Top cover Elbow joint Bottom cover Cover fastener Figure 1-15. NOTE The two elbow joint cover fasteners are shipped with the covers. 3.

  • Page 37: Articulating Arm Option

    Gate Bracket and Linkage Arms Articulating Arm Option The articulating arm assembly uses a spherical rod end at the elbow and at the bracket mount. Situations where you might use this option include: • The operator pad or gate is not level. The spherical rod ends on the articulating arm forgive minor discrepancies where the hardware may not be perfectly plumb.

  • Page 38: Setting The Taper Clamp

    Gate Bracket and Linkage Arms Setting the Taper Clamp Loosen 45° angle Tighten Taper handle Simulate a gate strike with ~ 100 lbs. of force. Retract Figure 1-16. NOTE Setting the taper clamp with the gate closed impedes traffic flow. If vehicles need to pass through the gate area, delay setting the taper clamp until after the operator has been configured to run.

  • Page 39: Locking The Gate Arm At Secure Facilities

    Gate Bracket and Linkage Arms Locking the Gate Arm at Secure Facilities The purpose in leaving the gate arm with a slight bend in it (i.e. turning the set screw to offset the over travel stop) is to lessen the transference of energy along the gate arm during gate strikes. With the gate arm bent at a slight angle, it can absorb more of the impact and possibly cause less damage to the gear box in the SwingSmartDC operator.

  • Page 40: Chapter 2: Power

    Installing the Earth Ground Power Chapter 2 NSTALLING THE ARTH ROUND An earth ground refers to the grounding rod and accompanying equipment ground which need to be installed to safeguard against potential electrical shock and damage to personnel and equipment. DANGER The potential for lightning discharge exists with all gates, fences and gate operators.
  • Page 41 Installing the Earth Ground Take the following steps to comply with NEC and NFPA 780 standards: Lug nut 1. Install a grounding rod per local building codes. See Figure 2-1. 2. Attach a large earth ground wire (6AWG) from the grounding rod to the lug nut on the base of the chassis.

  • Page 42: Wiring Ac Power

    Wiring AC Power AC P IRING OWER DANGER Turn off AC power at the source (circuit breaker panel) before accessing the wires in the Swing- Smart junction box. Follow facility Lock Out/Tag Out procedures. Make sure both the DC and AC power switches, on the side of the SwingSmart control box are in the off position.

  • Page 43: Wiring 115Vac Power

    Wiring AC Power Wiring 115VAC Power For standard 115VAC power connection: • Verify AC power supply wires and low voltage (12V & 24V accessory power wires) run through two separate conduits. The higher voltage from the AC power supply may cause interference and anomalies in SwingSmart operation if the high and low voltage wires are routed through the same conduit.
  • Page 44 Wiring AC Power For the 208/230VAC power connection: • Verify AC power supply wires and low voltage (12V & 24V accessory power wires) run through two separate conduits as discussed in Wiring 115VAC Power. • Maximum gate operator current draw is 1.5 Amps on a dedicated 208/230VAC circuit (20A dedicated circuit is recommended).

  • Page 45: Connecting Dc Power

    Connecting DC Power DC P ONNECTING OWER To connect the DC power: 1. Turn off the DC and AC power switches. 2. Slide the plastic cover off the control box. 3. Attach the red spade connector to the battery terminal on the DC power switch.

  • Page 46: Design Requirements & Considerations

    Using A Solar Powered Operator Design Requirements & Considerations Two standard 8Ah batteries are supplied with SwingSmart DCS 20 and nominally support up to 100 cycles per day based on the following: • Battery storage capacity based on 5 solar hours per day. See Figure 2-7. •...

  • Page 47: Connecting The Swingsmart Dcs 20 To Solar Power Panels

    Using A Solar Powered Operator Connecting the SwingSmart DCS 20 to Solar Power Panels 1. Use 14 gauge wire or larger to connect the solar panel(s) within 100ft (30.5m) of the operator. Check NEC and local regulations if other distances apply. 2.
  • Page 48 Using A Solar Powered Operator Control Box DC Battery & Motor switch (OFF) Red spade connector DC Solar Panel switch (OFF) Input & ground wires Figure 2-6. SwingSmart DCS 20 Control Box Revision E Power...

  • Page 49: Connecting Peripherals To Solar Operators

    Using A Solar Powered Operator Connecting Peripherals to Solar Operators CAUTION The 24VAC power supply shown in Figure 2-7 is not to be used for peripheral connections because the 24VAC terminals are directly connected to the solar panel inputs. Any peripherals attached to the 24VAC terminals could be severely damaged due to varying voltage levels.

  • Page 50: Understanding Gate Activity Based On Solar Zones

    Using A Solar Powered Operator For example, the Smart DC Controller has specific connections for photo eyes. When you attach photo eyes for entrapment protection, you have the option to wire the photo eyes to the EYE COM and +24VDC. When wired to these connections, the photo eyes only draw power when the motor engages, thereby extending battery life.

  • Page 51: Important Considerations For Dc-Powered Operators

    Important Considerations for DC-powered Operators MPORTANT ONSIDERATIONS FOR POWERED PERATORS • Since the operator is intended to run on batteries, control of the load is important. Gates that move easily and do not bind will drain less energy from the battery, preserving capacity for more cycles during a power failure.

  • Page 52: Installing The Extended Battery Backup Kit

    Important Considerations for DC-powered Operators Installing the Extended Battery Backup Kit DC power switch in the off position AC power switch in the off position Battery Battery 50 Ah 50 Ah Accessory tray Figure 2-9. HySecurity offers extended DC power back up option with two 50Ah batteries. Contact HySecurity parts department to order extended battery backup kit (P/N MX001810).
  • Page 53 Important Considerations for DC-powered Operators 7. Place the 50Ah battery tray between the chassis posts and secure it using the four fasteners Black provided in the kit. See Figure 2-11. Blue 8. Situate the two 50Ah batteries on the tray. 9.

  • Page 54: Chapter 3: Display And Menu Options

    Initial Setup Display and Menu Options Chapter 3 This section of the manual provides information about the display and menu options. It includes how to: • Turn both AC and DC power switches on. • Configure the Setup Menu • Review how to use the Smart DC Controller Buttons in Menu Mode •...

  • Page 55: Turning Both Power Switches On

    Initial Setup Turning Both Power Switches On One AC and one DC rocker power switch are located on the outside edge of the control box. Refer to Figure 3-1. 1. Turn both power switches ON. An audible beep occurs and a red light pulsates next to the OPEN button on the Smart DC Controller which indicates the system is functioning.

  • Page 56: Using The Smart Dc Controller Buttons In Menu Mode

    Initial Setup Using the Smart DC Controller Buttons In Menu Mode The buttons on the Smart DC Controller let you navigate, change, or clear the information in the display menus. Refer to Figure 3-2. The buttons with text above and below are variable function keys (VFK). Use these buttons to enter or change operational data and navigate through the User and Installer Menus.

  • Page 57: Configuring The Setup Menu

    Initial Setup Configuring the Setup Menu The USAGE CLASS display appears the Selections: first time power is supplied. See Figure 3-3. 1 - Single-family residential up to UC 0 four units. USAGE CLASS Note:If a gate status display appears, the Setup 2 - Multi-family, hotel, etc.

  • Page 58: Run Mode

    Run Mode Gate status displays appear when the operator is ready and waiting for a gate operation command. When the menu display is flashing “GATE OPENING” or “GATE CLOSING” a command has been received and the operator is responding appropriately. The command may come from a variety of sources: a card reader, push- button remote, or recognition of a vehicle passing over a loop detector.

  • Page 59: Using The Smart Dc Controller Buttons In Run Mode

    Run Mode Using the Smart DC Controller Buttons In RUN Mode The Run Mode buttons are distinguished by the fact that their name appears above each button. The buttons with text above and below are variable function keys (VFK) and function differently depending on the mode of the operator.

  • Page 60: Viewing Operator Status Displays

    Run Mode Viewing Operator Status Displays Eight operator status displays appear in two second intervals and show pertinent information which provides a quick overview of the operator’s status or configurations. Refer to Figure 3-6. NOTE Items shown inside the brackets < > are variables that may change depending on operator con- figurations.

  • Page 61: User Menu

    User Menu The User Menu consists of twelve functions which can be modified using the Smart DC Controller buttons. Refer to Using the Smart DC Controller Buttons In Menu Mode. To access the User Menu, take the following steps: 1. At a gate status display, press the MENU button. CT 0 (OFF) Eight operator status displays scroll past and the CLOSE TIMER...

  • Page 62: Adjusting The Close Timer

    User Menu Adjusting the Close Timer The close timer assigns how many seconds will pass before the operator initiates closure of a fully opened gate after all open commands and reversing sensor inputs have ceased. Every gate operator needs to have the close timer set to a specific number of seconds unless a hard-wired closing device is connected to the unit such as a push-button station.

  • Page 63: Setting The Time And Date

    User Menu Setting the Time and Date A feature of the Smart DC Controller is its 24-hour, 365 day clock. Make sure it is set to the appropriate time zone. An accurate time and date allows the diagnostic log to date stamp operational data which indicates when Alerts, Faults and Errors occur.

  • Page 64: Setting Ac Power Loss Gate Function

    User Menu Setting AC Power Loss Gate Function The setting in the AC LOSS display determines what action the operator performs during an AC power loss. The settings help reduce drain on the battery. You can choose between four settings depending on customer preferences.

  • Page 65: Adjusting The Display Contrast

    User Menu Adjusting the Display Contrast The display contrast can be adjusted from 1 to 9 to increase visibility and ease of use. It is set at the factory to level 5. The text becomes darker as you go up the scale. To adjust the contrast (1 to 9), take the following steps: 1.
  • Page 66 User Menu Revision E Display and Menu Options 3-13...
  • Page 67 User Menu 3-14 SwingSmart DC Installation and Reference Manual Revision E...
  • Page 68 User Menu Revision E Display and Menu Options 3-15...

  • Page 69: Installer Menu

    Installer Menu NSTALLER The Installer Menu consists of several functions which can be modified using the Smart DC Controller buttons or configured through the use of a laptop computer and the S.T.A.R.T. software available from the HySecurity website. The Installer Menu options provide more advanced configurations for the SwingSmart operator. Access to the Installer Menu is through the User Menu.

  • Page 70: Adjusting The Gate Speed

    Installer Menu Adjusting the Gate Speed The gate speed designates how quickly the gate opens and closes. The available range from 1 to 10 varies the speed of the motor and the gate speed increases as you go up the number scale. The adjustable speed range is approximately 15 seconds to 10 seconds.

  • Page 71: Adjusting The Ies Sensitivity

    Installer Menu Adjusting the IES Sensitivity SwingSmart uses a primary Type-A inherent entrapment sensor (IES) per UL325 Safety Standards. A solid immovable object blocking the gate will trip the IES and cause the operator to stop and reverse (for two seconds) and enter safe mode.
  • Page 72 Installer Menu NOTE When changing the IES setting, consider the site design and vehicular gate traffic. It is recom- mended that you use the most sensitive setting while still allowing for reliable gate operation. Examples of conditions which affect IES sensitivity 1.

  • Page 73: Reinstating Factory Defaults

    Installer Menu Reinstating Factory Defaults Twelve menu configurations are available in the User Menu. Another 32 items in the Installer Menu let you customize the operator depending on the number of attached accessories and your customer’s needs. CAUTION Reinstating factory default clears ALL menu display settings stored in the operator and returns them to factory defaults.

  • Page 74: Enabling The Fire Department Override

    Installer Menu Enabling the Fire Department Override Many counties and cities require a Fire Department override system for gate operators. The fire department’s alert system is a separate unit that must be connected to the SwingSmart DC Controller. The FIRE DEPARTMENT OPEN option must be properly configured through the Installer Menu before the operator will recognize the alert system.
  • Page 75 Installer Menu 3-22 SwingSmart DC Installation and Reference Manual Revision E...
  • Page 76 Installer Menu Revision E Display and Menu Options 3-23...
  • Page 77 Installer Menu 3-24 SwingSmart DC Installation and Reference Manual Revision E...
  • Page 78 Installer Menu Revision E Display and Menu Options 3-25...
  • Page 79 Installer Menu 3-26 SwingSmart DC Installation and Reference Manual Revision E...
  • Page 80 Installer Menu Revision E Display and Menu Options 3-27...
  • Page 81 Installer Menu 3-28 SwingSmart DC Installation and Reference Manual Revision E...
  • Page 82 Installer Menu Revision E Display and Menu Options 3-29...
  • Page 83 Installer Menu 3-30 SwingSmart DC Installation and Reference Manual Revision E...

  • Page 84: Chapter 4: Smart Dc Controller

    Smart DC Controller Chapter 4 This section provides information about the Smart DC Controller board; its inputs for peripheral connections and its monitoring capabilities. This section explains how to: 1. Review the connections on the Smart DC Controller 2. Perform a Preliminary Test of the components 3.
  • Page 85 Overview of the Smart DC Controller DC C VERVIEW OF THE MART ONTROLLER The Smart DC Controller uses LED’s to indicate active inputs when AC power is present. For operators that use only DC power, you can push a button to show the active inputs. This button is at the bottom left corner near the EMERG OPEN input.

  • Page 86: Preliminary Testing

    Overview of the Smart DC Controller Preliminary Testing All the control device inputs listed in Table 4-1 are shown as a single input. The second wire is connected to a Common Terminal Bus (1 - 8) on the Smart DC Controller board. The Fire Department Open input is an exception and requires a +24 Volt input as well as activation in the Installer Menu.

  • Page 87: Vehicle Detector Installation Options

    Overview of the Smart DC Controller Vehicle Detector Installation Options The Smart DC Controller provides a feature-rich interface to four different vehicle detector inputs. NOTE Standard box type 11 pin (24 Volt DC or 24 Volt AC) vehicle detectors may be connected in the traditional manner as described in Installing Standard 11-Pin Box Type Vehicle Detectors.

  • Page 88: Connecting Hy-5A Vehicle Detectors

    Overview of the Smart DC Controller There are four vehicle detector inputs available on the Smart DC Controller as well as via the direct plug in modules. The vehicle detector input functions are as follows: • Free Exit Loop Detector - This opens a fully closed gate. •...
  • Page 89 Overview of the Smart DC Controller 9. Sensitivity is the only adjustment available on the detector itself. Generally, sensitivity does not need to be increased unless the loop is large or there are multiple loops connected to one detector. NOTE Do not exceed more than 200 square feet (61 square meters) of loop area to one detector.

  • Page 90: Installing Standard 11-Pin Box Type Vehicle Detectors

    Overview of the Smart DC Controller 11-P NSTALLING TANDARD EHICLE ETECTORS If standard 11-pin box type vehicle detectors are to be used, perform the following procedure. 1. If there is sufficient space, install the sockets in the control box; if not, then install them in a separate external housing.
  • Page 91 Overview of the Smart DC Controller PIN 2 PIN 1 24VAC or 24VDC Connect detector to match its voltage rating Inside Outside Free Exit Obstruc on Obstruc on Center Loop Detector Loop Detector Loop Detector Loop Detector LOOP LOOP LOOP LOOP Common CENTER LOOP terminal...

  • Page 92: Connecting Accessory Devices

    Connecting Accessory Devices ONNECTING CCESSORY EVICES All accessories require a minimum of two connections on the Smart DC Controller.: • a device input • a Common Bus Terminal (COM) Devices, such as gate edge sensors and photoelectric beams, must be installed to protect against entrapment. These secondary entrapment protection devices are required so the gate installation is in compliance with UL 325 Safety Standards.

  • Page 93: Manual Push-Button Station

    Connecting Accessory Devices Manual Push-button Station A manual push-button station controls the gate operator and opens, stops, and closes the gate. It is most often used by a guard in a 24-hour guard station. An example of the push-button station connections on SwingSmart is shown in Figure 4-6.

  • Page 94: User Relays - Programming Procedure

    Connecting Accessory Devices User Relays - Programming Procedure The Smart DC Controller is able to interface with many types of external devices through the use of two user- programmable output relays. All of the user relay functions identified and described in Table 4-3 are accessible in the Installer Menu.
  • Page 95 Connecting Accessory Devices Table 4-3. User-Programmable User Relays - Function Options (Continued) Name Description Loitering Alert Indicates a vehicle or loitering on the Outside Obstruction Loop. Adjustable from 0 delay to 135 seconds delay in 15-second time intervals. Note: LT - LOITERING ALERT adjustments can be made in the Installer Menu. Gate nearing full travel output Activated when the gate is three feet from full travel in both the open and close directions.

  • Page 96: Chapter 5: Bi-Parting Gate Systems

    Power Requirements Bi-parting Gate Systems Chapter 5 Configuring two operators to be a Master and Slave pair is easy with the Smart DC Controller. There is no need to order a special model or any adapters. The area of the board marked Dual Gate employs a 3-wire RS-485 serial port for communication between master and slave operators.

  • Page 97: Master And Slave Wiring Connections

    Master and Slave Wiring Connections • Complete the installation of both operators as separate machines and verify that their basic functions are correct as solo operators before interconnecting them. • External control inputs, vehicle detectors and entrapment protection sensors may be connected to either gate operator without regard to preference.
  • Page 98 Master and Slave Wiring Connections 1. As shown in Figure 5-2, connect a shielded communications cable to the DUAL GATE inputs in each unit. The inputs are located near the base of the Smart DC Controller. Be sure to connect the wires in pairs to the same terminal ports (A-A, B-B, and COM to COM) on both units.

  • Page 99: Master And Slave Menu Setup

    Master and Slave Menu Setup ASTER AND LAVE ETUP Determine which unit will be set up as the Master. The other unit will be set up as the Slave. It doesn’t matter which unit is which, but you must identify the Master and Slave operators by taking the following steps: S.T.A.R.T.

  • Page 100: Chapter 6: Reference

    Connecting a Radio Receiver for Remote Open Reference Chapter 6 This section of the manual provides information which may be useful when installing SwingSmart operators. It includes how to: • Connect a Radio Receiver for Remote Open • Install a Gate Locking Mechanism •...
  • Page 101 Connecting a Radio Receiver for Remote Open Note:This terminal is the same as the input terminal labeled RADIO OPEN along the left edge of the Smart DC Controller. 6. Mount an external antenna onto the top of a fixed fence post near the operator. 7.

  • Page 102: Installing A Maglock Or Solenoid Lock

    Installing a MagLock or Solenoid Lock NSTALLING A OCK OR OLENOID To provide additional gate security, a maglock or a solenoid lock can be used and connected to the Smart DC Controller. The Smart DC Controller releases the gate prior to initiating gate movement. Before installing the lock, be sure to: •...

  • Page 103: Installing A Lock On 24Vac Systems

    Installing a MagLock or Solenoid Lock Installing a Lock on 24VAC Systems To install a lock for 24VAC systems, take the following steps: 1. Connect a wire from COM on USER 1 RELAY and one 24VAC power spade. See Figure 6-3 A ach the power lead from the lock 2.

  • Page 104: Setting The User Relay Function In The Installer Menu

    Installing a MagLock or Solenoid Lock Setting the User Relay Function in the Installer Menu 5. Enter the Installer Menu and set the User 1 1. Start at a gate status Relay to Function 6 - GATE LOCK OUTPUT. display. HYSECURITY GATE CLOSED OPEN...

  • Page 105: Installing Vehicle Detectors And Loops

    Installing Vehicle Detectors and Loops NSTALLING EHICLE ETECTORS AND OOPS A vehicle detector passes a small current flow through the “loop” which then becomes an inductive coil. When a vehicle passes over the loop, the detector senses the resultant drop in the inductance, and actuates the detector output.
  • Page 106 Installing Vehicle Detectors and Loops 9. This guide is written from a design perspective, but installation workmanship practices are equally important to insure proper operation and long loop life. The best way to insure a quality installation is to employ a professional installer experienced with detector loops. A few important practices are: •...
  • Page 107 Installing Vehicle Detectors and Loops PUBLIC SIDE This layout illustrates a ACCESS CONTROL DEVICE ENTER EXIT bi-direc onal traffic system with (Card reader, etc.) controlled access entry (card reader, radio control, etc.) and a free exit gate. The gate is closed by a TIMER TO CLOSE.
  • Page 108 Installing Vehicle Detectors and Loops PUBLIC SIDE ENTER EXIT This layout illustrates a ACCESS CONTROL DEVICE bi-direc onal traffic system with (Card reader, etc.) controlled access entry (card reader, radio control, etc.) and a free exit gate. The gate is closed OBSTRUCTION OBSTRUCTION by a TIMER TO CLOSE.

  • Page 109: Installing Photoelectric Sensors For Secondary Entrapment Protection Only

    Installing Photoelectric Sensors For Secondary Entrapment Protection Only NSTALLING HOTOELECTRIC ENSORS ECONDARY NTRAPMENT ROTECTION Emitter Receiver Vehicle Loop (Center Loop) Reflector Entrapment area between open gate and wall Figure 6-9. Refer to Figure 6-9 to help plan the most appropriate placement for the photo eyes being installed as secondary entrapment protection devices.

  • Page 110: Operation Notes

    Installing Photoelectric Sensors For Secondary Entrapment Protection Only PERATION OTES • A photo eye trip does not reverse gate. • The Smart DC Controller software is factory set to stop upon photo eye trip. • Software is configurable to stop and reverse two seconds upon photo eye trip. •...

  • Page 111: Supervised Connection

    Installing Photoelectric Sensors For Secondary Entrapment Protection Only If the photo eye has an internal switch for setting Light Operate vs. Dark Operate, select Light Operate. If the photo eye has a relay output and has both NO and NC terminals, some experimentation may be required to determine the proper connection.
  • Page 112 Installing Photoelectric Sensors For Secondary Entrapment Protection Only Notes about retro-reflective systems: Correct installation and alignment of a retro-reflective photo eye and its reflector is important for trouble free performance. Any system operating at a range greater than 16 feet is more prone to false triggering due to dirty optics, condensation or poor weather.

  • Page 113: Installing Gate Edge Sensors

    Installing Gate Edge Sensors NSTALLING ENSORS 3-sided edge sensor on the 3-sided edge sensor on the bottom edge of the gate.* leading edge of the gate. *Required for UL325 compliance if gate’s bottom edge is 6-inches (15cm) more above ground level. Figure 6-11.
  • Page 114 Installing Gate Edge Sensors Edge sensors that are not attached to the Edge Sensor moving gate, such as post mounted sensors, STOP must be wired in parallel and directly OPEN connected to the gate operator: CLOSE OPEN • If the gate is swinging open to a wall with P ARTIAL OPEN less than 16 inches (41cm) of clearance,...

  • Page 115: Smart Dc Controller Troubleshooting

    Smart DC Controller Troubleshooting Mount a commercial style radio receiver* (external antenna type) in the channel of the chassis on either side of the operator. Knock out the nearest hole in the bottom of the electrical box, and route the wires to the area labeled RADIO OPTIONS.
  • Page 116 Smart DC Controller Troubleshooting Revision E Reference 6-17...
  • Page 117 Smart DC Controller Troubleshooting 6-18 SwingSmart DC Installation and Reference Manual Revision E...
  • Page 118 Smart DC Controller Troubleshooting Revision E Reference 6-19...
  • Page 119 Smart DC Controller Troubleshooting 6-20 SwingSmart DC Installation and Reference Manual Revision E...
  • Page 120 Smart DC Controller Troubleshooting Revision E Reference 6-21...
  • Page 121 Smart DC Controller Troubleshooting 6-22 SwingSmart DC Installation and Reference Manual Revision E...

  • Page 122: Vehicle Detector And Loop Fault Diagnostics

    Smart DC Controller Troubleshooting Vehicle Detector and Loop Fault Diagnostics If HySecurity HY-5A vehicle detector modules are used, the Smart DC Controller has the ability to store and report detector and loop fault information for performance diagnostics. If the Smart DC Controller senses a loop or detector problem: •...
  • Page 123 Smart DC Controller Troubleshooting Even if the loop problem self heals, historical data about detector/loop performance and a log of Alerts, Faults and Errors can be retrieved from the Smart DC Controller by downloading from the RS232 communications port or the USB port. HySecurity's free START software, a PC computer, and a special download cable or USB cable are required to retrieve and read this data.

  • Page 124: Swingsmart Schematics

    Smart DC Controller Troubleshooting SwingSmart Schematics Figure 6-13 and Figure 6-14 illustrate the schematics for SwingSmart DC 20 and SwingSmart DCS 20. Figure 6-13. SwingSmart DC 20 Schematics Revision E Reference 6-25...
  • Page 125 Smart DC Controller Troubleshooting Figure 6-14. SwingSmart DC 20 Solar Schematics 6-26 SwingSmart DC Installation and Reference Manual Revision E...

  • Page 126: General Maintenance

    General Maintenance ENERAL AINTENANCE Smart Touch Analyze and Retrieve Tool (S.T.A.R.T.) HySecurity provides Smart Touch Analyze and Retrieve Tool (START) software to help HySecurity gate operator users and installers conduct the following field service activities: • Configure installer and user menu settings •...

  • Page 127: Setting User Account Controls

    General Maintenance Installing START Software, continued NOTE If the operating system on your laptop is VISTA or Windows 7, you must first disable the “User Account Control Settings.” refer to the procedure in Setting User Account Controls, and then con- tinue with step 9.

  • Page 128: Mechanical Maintenance

    General Maintenance Mechanical Maintenance CAUTION Before checking the internal mechanisms of the operator, turn off all power switches. The SwingSmart mechanical maintenance is not in depth or difficult, but should be performed on a routine basis. The operator chassis is zinc plated, but some environments may speed corrosion of this plating. Schedule regular maintenance and look for the following: •...

  • Page 129: Drive Belt Tension And Alignment

    General Maintenance RIVE ENSION AND LIGNMENT To adjust the tension or 1/16" - 1/8" replace the belt, loosen 2 fasteners. Retighten the fasteners when Slide the motor adjustments are bracket. complete. Figure 6-16. Proper drive belt tension is important for prolonging the life of the drive belt and maintaining the superior performance of the operator.

  • Page 130: Dc Battery Replacement

    General Maintenance DC B ATTERY EPLACEMENT HySecurity provides a one year warranty from the date of shipment for the all batteries supplied with the SwingSmart operator. Indicators of a low battery include: • LOW BATTERY or DEAD BATTERY appears on the Smart DC Controller display which may or may not be indicative of normal discharge.
  • Page 131 General Maintenance 5. Carefully rotate the support tray to access the battery wires and disconnect the black and blue wires. 6. Remove the first battery from the support tray. 7. Slide the second battery to the right, disconnect the red and black wires and remove it from the tray. To install the two new batteries, reverse the removal procedure.

  • Page 132: Clock Battery Replacement

    General Maintenance LOCK ATTERY EPLACEMENT A lithium coin battery supports the clock so the date and time is retained even when the main power is turned off. See Figure 6-19. Replace the battery about every five years (or as needed) with a DL 2025, DL 2032, or CR 2025, or CR 2032 battery.
  • Page 133 General Maintenance 6-34 SwingSmart DC Installation and Reference Manual Revision E...

  • Page 134: Chapter 7: Parts & Limited Warranty

    SwingSmart Parts Parts & Limited Warranty WING MART ARTS Rod End Knob, Top Cover Arm Assembly Cover Handle, Clamp Covers, Arm Clamp Assembly Limit Plate & Blocks Limit Switch Kit Bracket, Limit Swith Transformer Gearbox Pulley, Gearbox Belt, Drive Cover Cover Battery Kit, 8AH Pulley, Motor...

  • Page 135: Swing Smart Parts

    SwingSmart Parts List WING MART ARTS Part Name Part Number SwingSmart Models Arm Assembly, Articulating MX002011 Arm Assembly, Left Hand MX002010 Arm Assembly, Right Hand MX002009 Battery Kit, 50AH, Replacement MX002013 Battery Kit, 8AH, Replacement MX002008 Belt, Drive, SwingSmart MX001744 Board, Power Supply, 115/230VAC MX001766 Board, Smart DC Controller, SwingSmart...

  • Page 136: Limited Warranty

    IMITED ARRANTY Warranty. abuse. Any modification made to products will void the warranty unless the modifications are approved in writing by HySecurity, in advance of the change (this Hy-Security Gate, Inc. ("HySecurity") warrants that at the time of sale each of its exclusion does not apply to normal installation of approved accessories and/or protective products will, in all material respects, conform to its then applicable specification and devices or sensors).

  • Page 137: Swing Smart Dc Specifications

    DC S WING MART PECIFICATIONS Model SwingSmart DC 20 SwingSmart DCS 20 Solar 20 foot per leaf @ 600 lbs. (6 meters per leaf @ 20 foot per leaf @ 600 lbs. (6 meters per leaf @ Max. Gate Length 275 kg.) 275 kg.) Max.

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