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SMC Networks CP96K Series Instruction Manual

Iso15552 cylinders
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ISO15552 Cylinders
ø32, ø40, ø50, ø63, ø80, ø100, ø125
• CNOMO and circular grooves are on all four sides.
• Switch can be slid in.
• Reduced weight due to a change in the configuration of the cover
• Small sized D-M9
Profile Design ISO Cylinder
CP96
Series
New
Non-rotating Rod Type Added !
CP95/CP96 Weight Comparison
(Basic type ø100-100 stroke)
7.0
6.0
6.29
5.0
4.0
3.0
2.0
1.0
0.0
CP95
Model comparison
Series Variations
Series
Series CP96
Standard
Series CP96K
New
New
Standard/
Non-rotating rod
Series C96
Standard
Series C96K
New
New
Standard/
Non-rotating rod
Series C96Y
New
New
Smooth cylinder
CP96/C96
Series
auto switch mountable
Reduction by 24%
4.76
CP96
Action
Single rod
Double
acting
Double rod
Single rod
Double
acting
Double rod
Single rod
Double
acting
Double rod
Single rod
Double
acting
Double rod
Double
Single rod
acting
ISO Cylinder
C96
Series
New
Non-rotating Rod Type,
Smooth Cylinder Added !
C95/C96 Weight Comparison
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0.0
Type
Basic
Non-lube
Non-lube
Non-lube
Non-lube
Non-lube
Non-lube
Non-lube
Non-lube
Non-lube
(Basic type ø100-100 stroke)
5.70
Reduction by 21%
4.49
C95
C96
Model comparison
Built-in
Rod boot
Bore (mm)
magnet
32, 40, 50, 63
80, 100, 125
32, 40, 50, 63
32, 40, 50, 63
80, 100, 125
32, 40, 50, 63
32, 40, 50, 63
80, 100, 125
CAT.ES20-204B
80, 100
80, 100

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Summary of Contents for SMC Networks CP96K Series

  • Page 1 ISO15552 Cylinders ø32, ø40, ø50, ø63, ø80, ø100, ø125 • CNOMO and circular grooves are on all four sides. • Switch can be slid in. • Reduced weight due to a change in the configuration of the cover • Small sized D-M9 auto switch mountable Profile Design ISO Cylinder ISO Cylinder...
  • Page 2 Profile Design ISO Cylinder CP96 Series ø32, ø40, ø50, ø63, ø80, ø100, ø125 Profile design with enclosed tie-rods Series Expanded ¡Non-rotating rod type (Single rod/Double rod) added ! ¡9 Made to Order types added ! Variations Built-in Series Action Type Basic Rod boot Bore (mm)
  • Page 3 Profile Design ISO Cylinder CP96 Series Improved end of stroke Air cylinder cushion capacity Compact and light design Piston rod lurching has been eliminated Reduced weight due to a change in the at the end of stroke positions by means of configuration of the cover.
  • Page 4 ø32, ø40, ø50, ø63, ø80, ø100, ø125 Port aperture Simple end of stroke cushion valve adjustment Since the adjustment of the cushion valve is performed with a hex wrench key, even finite control can be easily accomplished. Furthermore, the cushion valve has been recessed so that it does not protrude from the cover.
  • Page 5 ISO Cylinder: Standard Double Acting, Single/Double Rod CP96 Series ø32, ø40, ø50, ø63, ø80, ø100, ø125 How to Order CP96S B 32 100 Without auto switch CP96SD B 32 100 M9BW With auto switch Built-in magnet Made to Order Refer to the Mounting page 6 for Basic/Without bracket...
  • Page 6 ISO Cylinder: Standard CP96 Series Double Acting, Single/Double Rod Accessories Cylinder Mounting Accessories Female head end clevis Rod/Head end flange Male head end clevis (Corresponds to E accessory) Bore size (mm) Page 11 for dimensions. Page 11 and 12 for dimensions. Page 11 and 12 for dimensions.
  • Page 7 CP96 Series Specifications Bore size (mm) Action Double acting Fluid Proof pressure 1.5 MPa Max. operating pressure 1.0 MPa 0.05 MPa Min. operating pressure Without auto switch: –20 to 70°C ∗ Ambient and fluid With auto switch: –10 to 60°C ∗ temperature Lubrication Not required (Non-lube)
  • Page 8 ISO Cylinder: Standard CP96 Series Double Acting, Single/Double Rod Theoretical Output Allowable Kinetic Energy Bore Piston Operating pressure (MPa) Operating 10000 size diameter area direction (mm) (mm) ø125 1131 1257 1257 1006 ø100 1056 1056 ø80 1963 1178 1374 1570 1767 1963 ø63...
  • Page 9 CP96 Series Construction [First angle projection] ø125 ø80 to ø125 ø80 to ø125 (No flat washer for ø125) Component Parts Replacement Parts: Seal Kit/Single rod Bore size (mm) Kit no. Contents Description Material Note CS95-32 Rod cover Aluminum die-casted CS95-40 Head cover Aluminum die-casted CS95-50...
  • Page 10 ISO Cylinder: Standard CP96 Series Double Acting, Single/Double Rod Dimensions: Without Mounting Bracket [First angle projection] CP96S(D)B Bore size Stroke 2 x EE Cushion valve 8 x RT + Stroke ZZ + Stroke With rod boot h + L + VA + Stroke Stroke Range(mm) Bore size øB...
  • Page 11 CP96 Series Dimensions: Without Mounting Bracket [First angle projection] CP96S(D)B Bore size Stroke 2 x EE Cushion valve 8 x RT WH + Stroke + Stroke H + Stroke ZY + 2 x Stroke With rod boot at one end 2 x Stroke With rod boot at both ends Stroke...
  • Page 12 ISO Cylinder: Standard CP96 Series Double Acting, Single/Double Rod Dimensions: Cylinder Mounting Accessories (L/F/G/C/D) [First angle projection] Mounting (L) XA + Stroke 4 x øAB SA + Stroke Mounting (F/G) Head end mounting (G) 4 x FB ZF + Stroke Rod end mounting (F) Mounting (C) Mounting (D)
  • Page 13 CP96 Series Dimensions: Cylinder Mounting Accessories (C/D/E/CS) [First angle projection] Mounting (C) Mounting (D) Bore size ød øCD MR ød (mm) –0.2 32.5 –0.6 –0.2 –0.6 –0.2 46.5 –0.6 –0.2 56.5 –0.6 –0.2 –0.6 –0.2 –0.6 Max. Max. –0.5 13.5 –1.2 Mounting (E) Bore size...
  • Page 14 ISO Cylinder: Standard CP96 Series Double Acting, Single/Double Rod Dimensions: Cylinder Mounting Accessories (DS/ES) [First angle projection] Mounting (DS) +0.3 Bore size ød ød ød øCN (mm) min. max. max. 11.5 32.5 10.5 46.5 56.5 13.5 ∗ Black color Mounting (ES) Bore size ød øCN...
  • Page 15 CP96 Series Dimensions: Piston Rod Mounting Accessories [First angle projection] Floating Joint JA Part no. Bore size (mm) øD Load (kN) Weight (g) Angle M10 x 1.25 JA30-10-125 49.5 19.5 — M12 x 1.25 JA40-12-125 — 0.75 ±0.5° M16 x 1.5 JA50-16-150 71.5 —...
  • Page 16 ISO Cylinder: Non-rotating Rod Type Double Acting, Single/Double Rod CP96K Series ø32, ø40, ø50, ø63, ø80, ø100 How to Order CP96K B 32 100 W Without auto switch CP96KD B 32 100 M9BW With auto switch Built-in magnet Number of auto switches 2 pcs.
  • Page 17 CP96K Series Specifications Bore size (mm) Action Double acting Fluid Proof pressure 1.5 MPa Max. operating pressure 1.0 MPa 0.05 MPa Min. operating pressure Without auto switch: –20 to 70°C ∗ Ambient and fluid With auto switch: –10 to 60°C ∗ temperature Lubrication Not required (Non-lube)
  • Page 18 ISO Cylinder: Non-rotating Rod Type CP96K Series Double Acting, Single/Double Rod Construction [First angle projection] !7 !4 !2 q !8 e r @1 t !6 @4 !5 !9 @2 @3 w @0 !1 !3 ø80, ø100 ø80, ø100 Component Parts Replacement Parts: Seal Kit/Single rod Bore size (mm) Kit no.
  • Page 19 CP96K Series Dimensions: Without Mounting Bracket [First angle projection] CP96K(D)B Bore size Stroke 80 to ø ø ø ø 2 x EE 2 x 4 x RT 2 x EE Port SECTION A'-A' 2 x Cushion valve 2 x 4 x RT + Stroke ZZ + Stroke CP96K(D)B Bore size...
  • Page 20 CP96 Series Auto Switch Mounting 1 Minimum Stroke for Auto Switch Mounting (mm) Auto switch Number of auto model switch mounted 2 switches (Different side, Same side) D-M9„ 1 switch Other qty. 15+5 (n-2) 10+10 (n-2) 2 switches (Different side, Same side) D-M9„W D-M9„AL 1 switch...
  • Page 21 CP96 Series Auto Switch Mounting 2 How to Mount and Move the Auto Switch <Applicable Auto Switch> Solid state switch · ·· ··· D-M9N/M9P/M9B D-M9NW/M9PW/M9BW D-M9NAL/M9PAL/M9BAL Reed switch · · · · · · · · ·· ··· D-A90/A93/A96 How to Mount and Move the Auto Switch Auto switch mounting screw Auto switch...
  • Page 22 ISO Cylinder Series ø32, ø40, ø50, ø63, ø80, ø100, ø125 Conforming to ISO 15552 Series Expanded ¡Non-rotating rod type (Single rod/Double rod) added ! ¡Smooth cylinder added ! ¡11 Made to Order types added ! Variations Built-in Series Action Type Basic Rod boot Bore (mm)
  • Page 23 ISO Cylinder Series Improved end of stroke Air cylinder cushion capacity Compact and light design Piston rod lurching has been eliminated Reduced weight due to a change in the at the end of stroke positions by means of configuration of the cover. a floating seal mechanism.
  • Page 24 ø32, ø40, ø50, ø63, ø80, ø100, ø125 Port aperture Simple end of stroke cushion valve adjustment Since the adjustment of the cushion valve is performed with a hex wrench key, even finite control can be easily accomplished. Furthermore, the cushion valve has been recessed so that it does not protrude from the cover.
  • Page 25 ISO Cylinder: Standard Double Acting, Single/Double Rod Series ø32, ø40, ø50, ø63, ø80, ø100, ø125 How to Order C96S B 32 100 Without auto switch C96SD B 32 100 M9BW With auto switch Made to Order Built-in magnet Refer to the page Auto switch 26 for details.
  • Page 26 ISO Cylinder: Standard Series Double Acting, Single/Double Rod Accessories Cylinder Mounting Accessories Female head end clevis Rod/Head end flange Male head end clevis (Corresponds to E accessory) Bore size (mm) Page 11 for dimensions. Page 11 and 12 for dimensions. Page 11 and 12 for dimensions.
  • Page 27 Series Specifications Bore size (mm) Action Double acting Fluid Proof pressure 1.5 MPa Max. operating pressure 1.0 MPa 0.05 MPa Min. operating pressure Without auto switch: –20 to 70°C ∗ Ambient and fluid With auto switch: –10 to 60°C ∗ temperature Lubrication Not required (Non-lube)
  • Page 28 ISO Cylinder: Standard Series Double Acting, Single/Double Rod Theoretical Output Allowable Kinetic Energy Bore Piston Operating pressure (MPa) Operating 10000 size diameter area direction (mm) (mm) ø125 1257 1257 1006 1131 ø100 1056 1056 ø80 1963 1178 1374 1570 1767 1963 ø63 1649...
  • Page 29 Series Construction [First angle projection] ø125 ø80 to ø125 ø80 to ø125 (No flat washer for ø125) Component Parts Replacement Parts: Seal Kit/Single rod Bore size (mm) Kit no. Contents Description Material Note CS95-32 Rod cover Aluminum die-casted CS95-40 Head cover Aluminum die-casted CS95-50 Cylinder tube...
  • Page 30 ISO Cylinder: Standard Series Double Acting, Single/Double Rod Dimensions: Without Mounting Bracket [First angle projection] C96S(D)B Bore size Stroke 2 x EE Cushion valve 8 x RT + Stroke ZZ + Stroke With rod boot h + L + VA + Stroke Stroke Range(mm) Bore size øB...
  • Page 31 Series Dimensions: Without Mounting Bracket [First angle projection] C96S(D)B Bore size Stroke 2 x EE Cushion valve 8 x RT WH + Stroke + Stroke H + Stroke ZY + 2 x Stroke With rod boot at one end h + L + H + 2 x Stroke With rod boot at both ends + Stroke...
  • Page 32 ISO Cylinder: Standard Series Double Acting, Single/Double Rod Dimensions: Cylinder Mounting Accessories [First angle projection] Foot (L) XA + Stroke 4 x øAB SA + Stroke Z + 1/2 Stroke Center trunnion (T) XV + 1/2 Stroke Flange (F/G) 4 x FB Head end mounting (G) ZF + Stroke Rod end mounting (F)
  • Page 33 Series Dimensions: Cylinder Mounting Accessories (C/D/E/CS) [First angle projection] Mounting (C) Mounting (D) Bore size ød øCD MR ød (mm) –0.2 32.5 –0.6 –0.2 –0.6 –0.2 46.5 –0.6 –0.2 56.5 –0.6 –0.2 –0.6 –0.2 –0.6 Max. Max. –0.5 13.5 –1.2 Mounting (E) Bore size ød2...
  • Page 34 ISO Cylinder: Standard Series Double Acting, Single/Double Rod Dimensions: Cylinder Mounting Accessories (DS/ES) [First angle projection] Mounting (DS) Bore size ød ød ød øCN (mm) min. max. max. 11.5 32.5 10.5 46.5 56.5 13.5 ∗ Black color Mounting (ES) Bore size ød øCN øS...
  • Page 35 Series Dimensions: Piston Rod Mounting Accessories [First angle projection] Floating Joint JA Part no. Bore size (mm) øD Load (kN) Weight (g) Angle M10 x 1.25 JA30-10-125 49.5 19.5 — M12 x 1.25 JA40-12-125 — 0.75 ±0.5° 50, 63 M16 x 1.5 JA50-16-150 71.5 —...
  • Page 36 ISO Cylinder: Non-rotating Rod Type Double Acting, Single/Double Rod C96K Series ø32, ø40, ø50, ø63, ø80, ø100 How to Order C96K B 32 100 W Without auto switch C96KD B 32 100 M9BW With auto switch Number of Built-in magnet auto switches Mounting 2 pcs.
  • Page 37 C96K Series Specifications Bore size (mm) Action Double acting Fluid Proof pressure 1.5 MPa 1.0 MPa Max. operating pressure Min. operating pressure 0.05 MPa Without auto switch: –20 to 70°C ∗ Ambient and fluid With auto switch: –10 to 60°C ∗ temperature Lubrication Not required (Non-lube)
  • Page 38 ISO Cylinder: Non-rotating Rod Type C96K Series Double Acting, Single/Double Rod Construction [First angle projection] !0 !7 !4 !2 q !8 e r @1 t !6 @4 !5 !9 @2 @3 w @0 !1 !3 ø80, ø100 ø80, ø100 Component Parts Replacement Parts: Seal Kit/Single rod Bore size (mm) Kit no.
  • Page 39 C96K Series Dimensions: Without Mounting Bracket [First angle projection] C96K(D)B Bore size Stroke ø32, ø40 ø80 to ø100 2 x EE 2 x 4 x RT 2 x EE Port SECTION 2 x Cushion valve A'-A' 2 x 4 x RT + Stroke ZZ + Stroke C96K(D)B...
  • Page 40 ISO Cylinder: Smooth cylinder Double Acting, Single Rod C96Y Series ø32, ø40, ø50, ø63, ø80, ø100, ø125 How to Order C96Y B 32 100 Without auto switch C96YD B 32 100 M9BW With auto switch Built-in magnet Number of Mounting auto switches Basic/Without bracket Bore size...
  • Page 41 C96Y Series Sliding resistance Application Example Designed with a low Smooth cylinder combined with Bi-directional low-friction sliding resistance of the precision regulator (e.g. Series IR) operation possible. piston, this air cylinder is Example Winding roller Pressure can be controlled regardless of ideal for applications such Driving roller its direction.
  • Page 42 ISO Cylinder: Smooth cylinder C96Y Series Double Acting, Single Rod Construction [First angle projection] !8 !2 q @1 t !7 @4 !6 !9 @0 !1 !3 ø32 to ø100 Piston rod ø80 to 125 ø80 to ø125 ø125 (No flat washer for ø125) !5 !4 ø125 Piston rod Component Parts...
  • Page 43 Smooth Cylinder Specific Product Precautions 1 Be sure to read before handling. Refer to Back cover for Safety Instructions and pages 59 to 64 for Actuator and Auto Switch Precautions. Recommended Pneumatic Circuit Refer to the diagrams below when controlling speed with the smooth cylinder. Warning Horizontal operation (Speed control) ∗...
  • Page 44 Smooth Cylinder Specific Product Precautions 2 Be sure to read before handling. Refer to Back cover for Safety Instructions and pages 59 to 64 for Actuator and Auto Switch Precautions. Lubricant Air Source Caution Caution 1. Operate without lubrication. 1. Take measure to prevent pressure fluctuations. Lubrication may cause malfunction.
  • Page 45 Series Auto Switch Mounting 1 Minimum Stroke for Auto Switch Mounting (mm) Auto Number of Center trunnion Support bracket other than Center trunnion switch auto switch ø32 ø40 ø50 ø63 ø80 ø100 ø125 ø32, ø40, ø50, ø63 ø80, ø100 ø125 model mounted 1 switch, 2 switches...
  • Page 46 Series Auto Switch Mounting Auto Switch Proper Mounting Position (Detection at Stroke End) and Its Mounting Height [First angle projection] ≈ Hs Auto switch Auto Switch Proper Mounting Position (mm) Auto D-Z7„ switch D-Z80 D-M9„ D-F5„W model D-Y59„ D-M9„V D-J59W D-A3„...
  • Page 47 Series Auto Switch Mounting 2 Auto Switch Mounting Bracket Part No. Bore size (mm) Auto switch model ø32 ø40 ø50 ø63 ø80 ø100 ø125 D-A9„/A9„V D-M9„/M9„V BMB5-032 BMB5-032 BA7-040 BA7-040 BA7-063 BA7-063 BA7-080 D-M9„W/M9„WV D-M9„AL/M9„AVL D-A3„/A44 BMB2-032 BMB2-040 BMB1-050 BMB1-063 BMB1-080 BMB1-100 BS1-125...
  • Page 48 Series Auto Switch Mounting Besides the models listed “How to Order,” the following auto switches are applicable. For detailed auto switch specifications, refer to SMC “Best Pneumatics No.2” catalogs. Type Auto switch model Electrical entry Features D-M9NV, M9PV, M9BV — D-Y69A, Y69B, Y7PV D-M9NWV, M9PWV, M9BWV Grommet (Perpendicular)
  • Page 49 Series How to Mount and Move the Auto Switch 1 Mounting Bracket Tie-rod Mounting <Applicable Auto Switch> <Applicable Auto Switch> Solid state switch · ·· D-G39, D-K39 Solid state switch · · · D-M9N(V), D-M9P(V), D-M9B(V) Reed switch ····· ···· · D-A33, D-A34, D-A44 D-M9NW(V), D-M9PW(V), D-M9BW(V) D-M9NA(V), D-M9PA(V), D-M9BA(V) Reed switch ·...
  • Page 50 Series How to Mount and Move the Auto Switch <Applicable Auto Switch> <Applicable Auto Switch> Solid state switch · ·· D-Y59 , Y69 , D-Y7P(V) Solid state switch · · · D-P4DWL D-Y7NW(V), Y7PW(V), Y7BW(V) D-Y7BAL Reed switch ····· ···· · D-Z73, Z76, Z80 How to Mount and Move the Auto Switch How to Mount and Move the Auto Switch Watchmaker’s (precision) screwdriver...
  • Page 51 Series How to Mount and Move the Auto Switch 2 Mounting Bracket Tie-rod Mounting <Applicable Auto Switch> Solid state switch · ·· D-F59, D-F5P Auto switch mounting screw (M4) D-J59, D-J51, D-F5BAL D-F59W, D-F5PW, D-J59W D-F59F, D-F5NTL Reed switch ····· ···· · D-A53, D-A54, D-A56, D-A64, D-A67 Auto switch D-A59W Auto switch mounting bracket...
  • Page 52 CP96/C96 Series Simple Specials 1 These changes are dealt with Simple Specials System. Symbol -XA0 to XA30 Change of Rod End Shape Applicable Series Precautions Symbol for change Series Description Model Action 1. SMC will make appropriate arrangements if no dimension, tolerance, or of rod end shape finish instructions are given in the diagram.
  • Page 53 Simple Specials 2 -XC14: Change of Trunnion Bracket Mounting Position These changes are dealt with Simple Specials System. Symbol -XC14 Change of Trunnion Bracket Mounting Position The position for mounting the trunnion pivot bracket on the cylinder can be moved from the standard mounting position to any desired position. Applicable Series Series Description...
  • Page 54 CP96/C96 Series Made to Order Specifications 1 M a d e t O r d e r Contact SMC for detailed dimensions, specifications, and lead times. Symbol -XB6 Heat Resistant Cylinder (–10 to 150°C) Air cylinder which changed the seal material and grease, so that it could be used even at higher temperature up to 150 from –10°C. Applicable Series Series Description...
  • Page 55 CP96/C96 Series Made to Order Specifications 2 M a d e t O r d e r Contact SMC for detailed dimensions, specifications, and lead times. Symbol -XC4 With Heavy Duty Scraper It is suitable for using cylinders under the environment, where there are much dusts in a surrounding area by using a heavy duty scraper on the wiper ring, or using cylinders under earth and sand exposed to the die-castied equipment, construction machinery, or industrial vehicles.
  • Page 56 CP96/C96 Series Made to Order Specifications Symbol -XC10 Dual Stroke Cylinder/Double Rod Type Two cylinders are constructed as one cylinder in a back-to-back configuration allowing the cylinder stroke to be controlled in three steps. Applicable Series Series Description Model Action Note Page (for std.
  • Page 57 CP96/C96 Series Made to Order Specifications 3 M a d e t O r d e r Contact SMC for detailed dimensions, specifications, and lead times. Symbol -XC11 Dual Stroke Cylinder/Single Rod Type Two cylinders can be integrated by connecting them in line, and the cylinder stroke can be controlled in two stages in both directions. Applicable Series Series Description...
  • Page 58 CP96/C96 Series Made to Order Specifications Symbol -XC22 Fluororubber Seals Applicable Series Action Note Page (for std. model) Series Description Model CP96S Double acting, Single rod CP96 Air cylinder Page 4 CP96SW Double acting, Double rod C96S Double acting, Single rod Air cylinder Page 24 C96SW...
  • Page 59 CP96/C96 Series Made to Order Specifications 4 M a d e t O r d e r Contact SMC for detailed dimensions, specifications, and lead times. Symbol -XC68 Made of Stainless Steel (With Hard Chrome Plated Piston Rod) Applicable for uses where rust and corrosion are expected, such as by immersing in water. Applicable Series Series Description...
  • Page 60 Actuators Precautions 1 Be sure to read this before handling. Design and Selection Warning Warning 1. There is a danger of sudden action by air cylinders if 10.Confirm the specifications. sliding parts of machinery are twisted, etc., and The products advertised in this catalog are designed according to use in industrial compressed air systems.
  • Page 61 Actuators Precautions 2 Be sure to read this before handling. Mounting Cushion Caution Caution 1. Be certain to align the rod axis with the load and di- 1. Readjust using the cushion needle. rection of movement when connecting. Cushion is adjusted at the factory, however, the cushion needle on the cover should be readjusted when the product is put into When not properly aligned, the rod and tube may be twisted, service, based upon factors such as the size of the load and the...
  • Page 62 Auto Switches Precautions 1 Be sure to read this before handling. Design / Selection Warning Caution <Solid state> 1. Confirm the specifications. 3) Although wire length should not affect switch function, use Read the specifications carefully and use this product appro- a wire 100 m or shorter.
  • Page 63 Auto Switches Precautions 2 Be sure to read this before handling. Design / Selection Mounting / Adjustment Caution Caution 2) If the internal resistance of a light emitting diode causes a 1. Do not drop or bump. problem, select an auto switch without an indicator light (D- Do not drop, bump or apply excessive impacts (300 m/s A6„, A80, A80H, A90, A90V, C80, R80, 90, E80A, Z80).
  • Page 64 Auto Switches Precautions 3 Be sure to read this before handling. Wiring Caution 1. Confirm proper insulation of wiring. 6. Avoid incorrect wiring. Be certain that there is no faulty wiring insulation (contact with <Reed> other circuits, ground fault, improper insulation between termi- A 24 VDC auto switch with indicator light has polarity.
  • Page 65 Auto Switches Precautions 4 Be sure to read this before handling. Operating Environment Warning Caution 1. Never use in an atmosphere of explosive ga- 7. Avoid accumulation of iron waste or close ses. contact with magnetic substances. The structure of auto switches is not intended to prevent ex- When a large amount of iron waste such as machining chips plosion.
  • Page 66 These safety instructions are intended to prevent hazardous situations and/or Safety Instructions equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for ∗1) safety and must be followed in addition to International Standards (ISO/IEC) and other safety regulations.
  • Page 67 ISO Cylinder ISO Standard (15552) ø32, ø40, ø50, ø63, ø80, ø100 % Weight reduced Lightweight * Compared with the existing C96 series (ø40, 100 stroke) By adopting a new cushion method (Air cushion Bumper cushion), Cycle time shortened Cushion stroke time Air cushion Air cushion Existing...
  • Page 68 Series Weight reduced Combined Air cushion Bumper cushion structure Achieved weight reduction by changing rod cover shape The cushion stroke time can now be reduced with the double and piston structure (kg) cushioning, which improves the cycle time. Bore size The bumper cushion reduces the metal noise that occurs when Reduction rate (mm)
  • Page 69 ISO Cylinder Various mounting bracket options Mounting brackets can be combined according to the operating conditions. Piston rod ball joint (KJ) Rod clevis (GKM) Floating joint (JA) Double clevis (D) Series Single clevis (C) Clevis pivot Rod flange (F) bracket (E) Double clevis pivot bracket (DS) Single clevis (C)
  • Page 70 ISO Standard (15552) Air Cylinder: Standard Type Double Acting, Single Rod Series ø32, ø40, ø50, ø63, ø80, ø100 How to Order C96S B 32 100 C96SD B 32 100 M9BW With auto switch With auto switch Number of auto switches (Built-in magnet) 2 pcs.
  • Page 71 Air Cylinder: Standard Type ISO Standard (15552) Series Double Acting, Single Rod Specifications Bore size (mm) Action Double acting Fluid Proof pressure 1.5 MPa Max. operating pressure 1.0 MPa Min. operating pressure 0.05 MPa Ambient and fluid Without auto switch : –20 to 70°C (No freezing) temperature With auto switch : –10 to 60°C (No freezing)
  • Page 72 Series Theoretical Output Allowable Kinetic Energy Bore Piston Operating pressure (MPa) Rod size Operating size area 1000 (mm) direction (mm) ø ø ø 1257 880 1006 1131 1257 ø 1056 950 1056 ø 1963 982 1178 1374 1570 1767 1963 ø...
  • Page 73 Air Cylinder: Standard Type ISO Standard (15552) Series Double Acting, Single Rod Construction [First angle projection] !3 @1 !9 !4 !8 @2 !7 @0 ø ø ø ø Component Parts Replacement Parts/Seal Kit (Single rod) Bore size (mm) Kit no. Contents Description Material...
  • Page 74 Series Dimensions [First angle projection] C96S (D) B Basic: Bore size Stroke ø ø x EE ø ø x EE port Width across flats Cushion valve x RT + Stroke + Stroke ø ø x RT (mm) Bore Stroke ø BG øD E SL SW VA VD WA WB WH ZZ size...
  • Page 75 Air Cylinder: Standard Type ISO Standard (15552) Series Double Acting, Single Rod Dimensions [First angle projection] Axial foot ( (mm) + Stroke Bore TR AH AO AT AB SA XA size (mm) 48 32 32 10 4.5 7 142 144 55 36 36 11 4.5 10 161 163 68 45 45 12 5.5 10 170 175 øAB...
  • Page 76 Series Accessories Dimensions: Mounting Brackets [First angle projection] Axial foot ( (mm) Bore TR AO AU AH AT size Part no. Screw size ±0.2 (mm) L5032 32.5 32 4.5 15 M6 x 16L L5040 36 4.5 17.5 M6 x 16L L5050 46.5 45 5.5 20...
  • Page 77 Series Accessories Dimensions: Mounting Brackets, Pivot Brackets for Cylinder Mounting [First angle projection] Double clevis ( (mm) Bore CD MR UB CB size Part no. ø ø ø (mm) D5032 32.5 22 5.5 30 9.5 6.6 6.5 48 45 26 D5040 5.5 35 12 12...
  • Page 78 Series Dimensions: Pivot Brackets for Cylinder Mounting [First angle projection] Double clevis pivot bracket ( )/for ES accessory +0.3 (mm) Bore size Part no. ø ø ø ø (Max.) (Max.) (Min.) (mm) DS5032 11.5 32.5 10.5 DS5040 DS5050 46.5 DS5063 56.5 DS5080 DS5100...
  • Page 79 Series Accessories Dimensions: Piston Rod Accessories [First angle projection] Floating joint: (mm) Bore size (mm) Part no. Load (kN) Weight (g) Angle ø JA30-10-125 M10 x 1.25 49.5 19.5 — JA40-12-125 M12 x 1.25 — 0.75 ±0.5° 50, 63 JA50-16-150 M16 x 1.5 71.5 —...
  • Page 80 Series Auto Switch Mounting Minimum Stroke for Auto Switch Mounting (mm) Support bracket other than center trunnion Auto switch Number of auto switches model ø32 ø40 ø50 ø63 ø80, ø100 With 1 pc. With 2 pcs. D-M9l (Different surfaces, Same surface) D-M9lW 10 + 40 (n –...
  • Page 81 Series Auto Switch Mounting (mm) Center trunnion Auto switch Number of auto switches model ø32 ø40 ø50 ø63 ø80 ø100 With 1 pc. With 2 pcs. D–M9l (Different surfaces, Same surface) D–M9lW 75 + 40 (n – 4) /2 85 + 40 (n – 4) /2 90 + 40 (n –...
  • Page 82 Series Auto Switch Proper Mounting Position (Detection at stroke end) and Its Mounting Height ≈ Auto switch Auto Switch Proper Mounting Position (mm) D-Y59 Auto switch D-G39 D-Y69 model D-K39 D-Y7P D-M9l D-F5l D-A9l D-Y7H D-A3l D-M9lV D-P4DW D-J5l D-J51 D-A59W D-F5NT D-A9lV...
  • Page 83 Series Auto Switch Mounting Auto Switch Mounting Brackets/Part No. Bore size (mm) Auto switch model ø32 ø40 ø50 ø63 ø80 ø100 D-M9l/M9lV D-M9lW/M9lWV BMB5-032 BMB5-032 BA7-040 BA7-040 BA7-063 BA7-063 D-M9lA/M9lAV D-A9l/A9lV D-G39/K39 BMB2-032 BMB2-040 BMB1-050 BMB1-063 BMB1-080 BMB1-100 D-A3l/A44 D-F5l/J5l D-F5lW/J59W D-F59F D-F5BA...
  • Page 84 Series Other than the applicable auto switches listed in “How to Order”, the following auto switches are mountable. Refer to the WEB catalog or the Best Pneumatics No. 2 for the detailed specifications. Type Part no. Electrical entry Features D-M9NV, M9PV, M9BV —...
  • Page 85 Series How to Mount and Move the Auto Switch Mounting Bracket Tie-rod Mounting Type <Applicable Auto Switch> <Applicable Auto Switch> Solid state switch ··· D-G39, D-K39 Solid state switch ·· · D-M9N(V), D-M9P(V), D-M9B(V) Reed switch ·········· D-A33, D-A34, D-A44 D-M9NW(V), D-M9PW(V), D-M9BW(V) D-M9NA(V), D-M9PA(V), D-M9BA(V) Reed switch ···...
  • Page 86 Series Mounting Bracket Tie-rod Mounting Type <Applicable Auto Switch> <Applicable Auto Switch> Solid state switch · ·· D-Y59 , Y69 , D-Y7P(V) Solid state switch ·· · D-P4DW D-Y7NW(V), Y7PW(V), Y7BW(V) D-Y7BA Reed switch · ··· ··· ··· D-Z73, Z76, Z80 How to Mount and Move the Auto Switch How to Mount and Move the Auto Switch Hexagon socket...
  • Page 87 Series How to Mount and Move the Auto Switch Mounting Bracket Tie-rod Mounting Type <Applicable Auto Switch> Solid state switch ··· D-F59, D-F5P Auto switch mounting screw (M4) D-J59, D-J51, D-F5BA D-F59W, D-F5PW, D-J59W D-F59F, D-F5NT Reed switch · ·· ··· ··· · D-A53, D-A54, D-A56, D-A64, D-A67 Auto switch D-A59W Auto switch mounting bracket...
  • Page 88 Prior to Use Auto Switch Connection and Example Sink Input Specifications Source Input Specifications 3-wire, NPN 3-wire, PNP Input Input Brown Brown Black Black Auto switch Auto switch Blue Blue (PLC internal circuit) (PLC internal circuit) 2-wire 2-wire Brown Input Brown Auto switch Auto switch...
  • Page 89 Series Specific Product Precautions Be sure to read this before handling. Refer to the back cover for Safety Instructions. For Actuator and Auto Switch Precautions, refer to “Handling Precautions for SMC Products” and the Operation Manual on SMC website, http://www.smcworld.com Adjustment Warning 1.
  • Page 90 These safety instructions are intended to prevent hazardous situations and/or Safety Instructions equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for ∗1) safety and must be followed in addition to International Standards (ISO/IEC) and other safety regulations.
  • Page 91 ISO Cylinder ISO Standard (15552) ø32, ø40, ø50, ø63, ø80, ø100 % Weight reduced Lightweight * Compared with the existing CP96 series (ø40, 100 stroke) By adopting a new cushion method (Air cushion Bumper cushion), Cycle time shortened Cushion stroke time Air cushion Air cushion Existing...
  • Page 92 CP96 Series Weight reduced Combined Air cushion Bumper cushion structure Achieved weight reduction by changing rod cover shape ¡ The cushion stroke time can now be reduced with the double and piston structure (kg) cushioning, which improves the cycle time. Bore size ¡...
  • Page 93 ISO Cylinder Various mounting bracket options Mounting brackets can be combined according to the operating conditions. Piston rod ball joint (KJ) Rod clevis (GKM) Floating joint (JA) Double clevis (D) CP96 Series Single clevis (C) Clevis pivot Rod flange (F) bracket (E) Double clevis pivot bracket (DS)
  • Page 94 ISO Standard (15552) Air Cylinder: Standard Type Double Acting, Single Rod CP96 Series ø32, ø40, ø50, ø63, ø80, ø100 How to order CP96S B 32 CP96SD B 32 100 M9BW With auto switch With auto switch Number of auto switches (Built-in magnet) 2 pcs.
  • Page 95 Air Cylinder: Standard Type CP96 ISO Standard (15552) Series Double Acting, Single Rod Specifications Bore size (mm) Action Double acting Fluid Proof pressure 1.5 MPa Max. operating pressure 1.0 MPa Min. operating pressure 0.05 MPa Ambient and fluid Without auto switch: –20 to 70°C (No freezing) temperature With auto switch : –10 to 60°C (No freezing)
  • Page 96 CP96 Series Theoretical Output Allowable Kinetic Energy Bore Piston Operating pressure (MPa) Rod size Operating 1000 size area (mm) direction (mm) ø ø ø 1257 880 1006 1131 1257 ø 1056 950 1056 ø 1963 982 1178 1374 1570 1767 1963 ø...
  • Page 97 Air Cylinder: Standard Type CP96 ISO Standard (15552) Series Double Acting, Single Rod Construction [First angle projection] !3 @1 !9 !4 !8 @2 !7 @0 ø ø ø ø Component Parts Replacement Parts/Seal Kit (Single rod) Bore size (mm) Kit no. Contents Description Material...
  • Page 98 CP96 Series Dimensions [First angle projection] CP96S (D) B Basic: Bore size Stroke , ø ø x EE , ø ø x EE port Width across flats Cushion valve x RT 2 x 4 + Stroke , ø ø + Stroke x RT 2 x 4 (mm)
  • Page 99 Air Cylinder: Standard Type CP96 ISO Standard (15552) Series Double Acting, Single Rod Dimensions: With Mounting Bracket [First angle projection] Axial foot ( (mm) + Stroke Bore TR AH AO AT AB SA XA size (mm) 48 32 32 10 4.5 7 142 144 55 36 36 11 4.5 10 161 163...
  • Page 100 CP96 Series Accessories Dimensions: Mounting Brackets [First angle projection] Axial foot ( (mm) Bore TR AO AU AH AT size Part no. Screw size ±0.2 (mm) L5032 32.5 32 4.5 15 M6 x 16L L5040 36 4.5 17.5 M6 x 16L L5050 46.5 45 5.5 20...
  • Page 101 CP96 Series Accessories Dimensions: Mounting Brackets, Pivot Brackets for Cylinder Mounting [First angle projection] Double clevis ( (mm) Bore CD MR UB CB size Part no. ø ø ø (mm) D5032 32.5 22 5.5 30 9.5 6.6 6.5 48 45 26 D5040 5.5 35 12 12...
  • Page 102 CP96 Series Dimensions: Pivot Brackets for Cylinder Mounting [First angle projection] Double clevis pivot bracket (DS)/for ES accessory +0.3 (mm) Bore size Part no. ø ø ø ø (mm) (Max.) (Max.) (Min.) DS5032 11.5 32.5 10.5 DS5040 DS5050 46.5 DS5063 56.5 DS5080 DS5100...
  • Page 103 CP96 Series Accessories Dimensions: Piston Rod Accessories [First angle projection] Floating joint: (mm) Bore size (mm) Part no. Load (kN) Weight (g) Angle ø JA30-10-125 M10 x 1.25 49.5 19.5 — JA40-12-125 M12 x 1.25 — 0.75 ±0.5° 50, 63 JA50-16-150 M16 x 1.5 71.5...
  • Page 104 CP96 Series Auto Switch Mounting Minimum Stroke for Auto Switch Mounting (mm) Auto switch model Number of auto switches With 2 pcs. (Same surface) D-M9l With 1 pc./2 pcs. (Different surfaces) D-M9lW With n pcs. 10 + 40 (n – 2) With 2 pcs.
  • Page 105 CP96 Series Auto Switch Mounting Other than the applicable auto switches listed in “How to Order”, the following auto switches are mountable. Refer to the WEB catalog or the Best Pneumatics No. 2 for the detailed specifications. Type Model Electrical entry Features Applicable bore size D-M9NV, M9PV, M9BV...
  • Page 106 Prior to Use Auto Switch Connection and Example Sink Input Specifications Source Input Specifications 3-wire, NPN 3-wire, PNP Input Input Brown Brown Black Black Auto switch Auto switch Blue Blue (PLC internal circuit) (PLC internal circuit) 2-wire 2-wire Brown Input Brown Auto switch Auto switch...
  • Page 107 CP96 Series Specific Product Precautions Be sure to read this before handling. Refer to the back cover for Safety Instructions. For Actuator and Auto Switch Precautions, refer to “Handling Precautions for SMC Products” and the Operation Manual on SMC website, http://www.smcworld.com Adjustment Warning 1.
  • Page 108 These safety instructions are intended to prevent hazardous situations and/or Safety Instructions equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for ∗1) safety and must be followed in addition to International Standards (ISO/IEC) and other safety regulations.

This manual is also suitable for:

C96 seriesCp96 seriesC96k seriesC96y series