Perkins 4008-30 Operation And Maintenance Manual
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Perkins 4008-30 Operation And Maintenance Manual

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SEBU9077-02 (en-us)
February 2023
Operation and
Maintenance
Manual
4006-23 and 4008-30 Industrial Engines

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Summary of Contents for Perkins 4008-30

  • Page 1 SEBU9077-02 (en-us) February 2023 Operation and Maintenance Manual 4006-23 and 4008-30 Industrial Engines...
  • Page 2 If a tool, procedure, work method or operating technique that is not specifically recommended by Perkins is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that you are authorized to perform this work, and that the product will not be damaged or become unsafe by the operation, lubrication, maintenance or repair procedures that you intend to use.

  • Page 3: Table Of Contents

    SEBU9077-02 Table of Contents Table of Contents Refill Capacities..........46 Maintenance Interval Schedule (Engines in Foreword ............4 Base Load Applications)........ 54 Safety Section Maintenance Interval Schedule (Engines in Standby Applications)........56 Safety Messages..........6 Maintenance Interval Schedule (Engines in Additional Messages ........

  • Page 4: Foreword

    State of arises regarding your engine, or this manual, please California to cause cancer, birth defects, consult with your Perkins dealer or your Perkins distributor for the latest available information. and other reproductive harm. WARNING – This product can...
  • Page 5 Perkins distributor offers various options regarding overhaul programs. If you experience a major engine failure, there are also numerous after failure overhaul options available. Consult with your Perkins dealer or your Perkins distributor for information regarding these options.

  • Page 6: Safety Section

    Replace any warning sign that is damaged or missing. If a warning sign is attached to a part of the engine that is replaced, install a new warning sign on the replacement part. Your Perkins distributor can provide new warning signs. Illustration 1...
  • Page 7 SEBU9077-02 Safety Section Safety Messages Illustration 2 g06093786 (1) Universal warning label location (6) Rotating shaft hand crush hazard label (3) Hot surface label location location 1 Universal Warning Do not operate or work on this equipment unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals.
  • Page 8 SEBU9077-02 Safety Section Safety Messages The hot surface warning labels (2) are located in two locations. The oil cooler and heat shield of the coolant rail. 4 Hot Fluid Under Pressure Illustration 4 g01393287 Do not use this surface as a step or platform. This surface may not support additional weight or may be slippery.
  • Page 9 Ether warning label (4) is on the support bracket for positions. One label is on the end cover of the oil the air cleaners. cooler. Perkins recommends that the other hot fluid under pressure label is installed on the radiator, next 6 Rotating Shaft Hand Crush to the coolant filler cap.

  • Page 10: Additional Messages

    SEBU9077-02 Safety Section Additional Messages The rotating shaft hand crush hazard label (5) is on Do not allow unauthorized personnel on the engine, the cover of the crankshaft vibration damper. or around the engine when the engine is being serviced. i07195884 •...
  • Page 11 SEBU9077-02 Safety Section General Hazard Information • Do not attempt any repairs or any adjustments to the engine while the engine is operating. • Do not attempt any repairs that are not understood. Use the proper tools. Replace any equipment that is damaged or repair the equipment.
  • Page 12 SEBU9077-02 Safety Section General Hazard Information The maximum air pressure for cleaning purposes Dispose of all fluids according to local regulations must be below 205 kPa (30 psi). The maximum and mandates. water pressure for cleaning purposes must be below 275 kPa (40 psi).
  • Page 13 (ULSD fuel) poses a greater good hygiene, and adhering to safe work practices static ignition hazard than earlier diesel formula- when handling the equipment or parts. Perkins also tions with a higher sulfur contents. Avoid death recommends the following: or serious injury from fire or explosion.

  • Page 14: Burn Prevention

    SEBU9077-02 Safety Section Burn Prevention • Use exhaust ventilation on permanent machining Check that the coolant level after the engine has stopped and the engine has been allowed to cool. jobs. Ensure that the filler cap is cool before removing the •...

  • Page 15: Fire Prevention And Explosion Prevention

    Prolonged exposure to diesel may If the application involves the presence of cause various skin conditions. Appropriate personal combustible gases, consult your Perkins dealer and/ protective equipment should be used. Refer to or your Perkins distributor for additional information supplier Material safety Data sheets for detailed about suitable protection devices.
  • Page 16 SEBU9077-02 Safety Section Fire Prevention and Explosion Prevention Oil filters and fuel filters must be installed correctly. The filter housings must be tightened to the correct torque. Refer to the Disassembly and Assembly manual for more information. Illustration 17 g00704135 Gases from a battery can explode.

  • Page 17: Crushing Prevention And Cutting Prevention

    Do not install any lines that are damaged. i04257031 Leaks can cause fires. Consult your Perkins distributor for replacement parts. Before Starting Engine Replace the parts if any of the following conditions are present: •...

  • Page 18: Engine Starting

    SEBU9077-02 Safety Section Engine Starting • Ensure 24V is supplied to the dosing cabinet for at i06545901 least 120 seconds after engine shutdown (engines Engine Starting equipped with SCR systems only). Use the Emergency Stop Button (if equipped) ONLY in an emergency situation. Do not use the Emergency Stop Button for normal engine stopping.

  • Page 19: Engine Electronics

    This path may be provided by way of a starting operating parameters for the governor should only be motor ground, a starting motor ground to the frame, modified by a trained Perkins representative. Refer to or a direct engine ground to the frame. the Special Instruction, “Pandoras Digital Governor”...

  • Page 20: Product Information Section

    Model Views Product Information Section Model Views i07109778 Model View Illustrations (4006-23 and 4008-30 Industrial Engines) The following model views show typical features of the engine. Due to individual applications, your engine may appear different from the illustrations. 4006-23 Engine Views...
  • Page 21 SEBU9077-02 Product Information Section 4006-23 and 4008-30 Industrial Engines (3) Adjustment housing (4) Fan hub pulley (5) Belts The major engine differences on six cylinder engine to an eight cylinder engine are shown in illustration 18 and illustration 20 . These differences are, air cleaner end cap design the crankcase breather design.
  • Page 22 SEBU9077-02 Product Information Section 4006-23 and 4008-30 Industrial Engines 4006-23 Radiator Illustration 19 g06072687 Typical example (1) Radiator lifting eyes (3) Radiator (5) Fuel cooler (2) Radiator pressurized filler cap (4) Radiator drain (6) Air charge cooler...
  • Page 23 SEBU9077-02 Product Information Section 4006-23 and 4008-30 Industrial Engines 4008-30 Engine Views Illustration 20 g06004723 Typical example (1) Twin air cleaners (7) Stop solenoid (13) Oil drain location (2) Electronic governor control unit (8) Oil filler cap (14) Oil filters...
  • Page 24 SEBU9077-02 Product Information Section 4006-23 and 4008-30 Industrial Engines Illustration 21 g06004738 Typical example (17) Twin turbochargers (19) Left side rear lifting eye (18) Right side rear lifting eye (20) Crankcase breather...
  • Page 25 SEBU9077-02 Product Information Section 4006-23 and 4008-30 Industrial Engines 4008-30 Radiator Illustration 22 g06005784 Typical example (1) Radiator assembly lifting eye (4) Coolant filler cap (7) Fan belt pulley adjuster (2) After cooler (5) Radiator assembly lifting eye (8) Coolant drain...
  • Page 26 Typical example (1) Electronic Control Module i07109781 Engine Description The 4006-23 and the 4008-30 engines are available with turbocharged aftercooled aspiration. The 4006- 23 and the 4008-30 industrial engines are designed as a constant speed engine. The 4006-23 and the 4008-30 engines are available with an Electronic Control Module (ECM).
  • Page 27 The operator may be alerted to Table 2 the condition by a “Stop” or “Warning” lamp. 4008-30 Engine Specifications Most of the diagnostic codes are logged and stored in the ECM. There are three types of diagnostic codes:...
  • Page 28 Aftermarket Products and Perkins Engines Perkins does not warrant the quality or performance of non-Perkins fluids and filters. When auxiliary devices, accessories, or consumables (filters, additives, catalysts) which are made by other manufacturers are used on Perkins products, the Perkins warranty is not affected simply because of such use.

  • Page 29: Product Identification Information

    Illustration 27 g06016214 Typical example (1) Engine serial number plate Your Perkins distributor needs all the number from the plate when service information is required. Emission Label The emission label (2) is installed on the inlet manifold of the engine.

  • Page 30: Operation Section

    Alterations to the lifting eyes and/or the engine make the lifting eyes and the lifting fixtures obsolete. If alterations are made, ensure that correct lifting devices are provided. Consult your Perkins distributor for information regarding fixtures for correct engine lifting.
  • Page 31 SEBU9077-02 Operation Section 4006-23 and 4008-30 Engines Illustration 28 g06006861 Typical example (1) Rear lifting eye (2) Rear lifting eye (3) Front lifting eye Radiator Lifting Only Illustration 29 g06006867 Typical example (1) Radiator lifting eye (2) Radiator lifting eye...
  • Page 32 Operation Section Engine Storage i03781209 Engine Storage Refer to Perkins Engine Company Limited, Stafford, ST16 3UB for information on engine storage. There are three different levels of engine storage. Level “A, B and C” . Level “ “ A ” ”...

  • Page 33: Features And Controls

    The throttle control is also monitored and controlled. i07047605 Sensors and Electrical Components The 4006-23 and the 4008-30 engines can have the Pandoras Digital Governor, or the Electronic Control Module (ECM) installed. Both systems will operate with the same sensors and switches. The locations for both types of controllers are different.
  • Page 34 SEBU9077-02 Operation Section Sensors and Electrical Components Engine with the Pandoras Digital Governor Illustration 30 g06006910 Typical example (1) Coolant temperature switch (4) Oil pressure switch (7) Inlet manifold air pressure sensor (2) Stop solenoid (5) Starter relay (8) Electronic governor control unit (3) Alternator (6) Starting motor...
  • Page 35 SEBU9077-02 Operation Section Sensors and Electrical Components Illustration 31 g06006921 Typical example (9) Oil pressure switch (10) Overspeed sensor Engine with Electronic Control Module Only the controller of the engine sensors and switches has changed.
  • Page 36 SEBU9077-02 Operation Section Sensors and Electrical Components Illustration 32 g06228106 Typical example (1) Flywheel speed sensor (3) Electronic Control Module (ECM) (5) Diagnostic connector (2) Inlet manifold pressure sensor (4) Actuator (6) ECM and harness...

  • Page 37: Engine Diagnostics

    Electronic Control Module (ECM). The diagnostic tool. codes can be retrieved by using the Perkins Electronic Service Tool (EST). i07197900 Some installations have electronic displays that...
  • Page 38 SEBU9077-02 Operation Section Engine Operation with Intermittent Diagnostic Codes Note: If the customer has selected “DERATE” and This information can be useful to help troubleshoot the situation. The information can also be used for there is a low oil pressure condition, engine power future reference.
  • Page 39 SEBU9077-02 Operation Section Configuration Parameters (Table 3, contd) Software Part Number Software Release Date Software Description Customer Specified Parameters Customer specified parameters allow the engine to be configured to the exact needs of the application. The electronic service tool is required to alter the customer configuration parameters.
  • Page 40 SEBU9077-02 Operation Section Configuration Parameters (Table 4, contd) CAN Communication Protocol Write Security CAN Communication Protocol Read Security Total Tattletale...

  • Page 41: Engine Starting

    After 30 seconds, stop cranking and allow 2 been obtained and rebuilt in service, or after a major minutes for the starter to cool. overall, Perkins recommends following the procedure below: Note: The keyswitch is part of the OEM supplied panel.
  • Page 42 90 second time period. Operate the engine for 20 minutes at 100 percent engine load. Note: For a six cylinder engine, Perkins recommends a minimum load of 250 kWe is applied. For an eight 8. Gradually remove all the engine load over a 60 cylinder engine, Perkins recommends a minimum second time period.
  • Page 43 Do not use aerosol types of starting aids such as ether. Such use could result in an explosion and personal injury. Note: Perkins does not recommend that the engine is installed in an application where the ambient temperature is below 0° C (32° F), unless the engines are installed in a heated environment.

  • Page 44: Engine Operation

    Fuel Conservation Practices The efficiency of the engine can affect the fuel economy. Perkins design and technology in manufacturing provides maximum fuel efficiency in all applications. Follow the recommended procedures in order to attain optimum performance for the life of the engine.

  • Page 45: Engine Stopping

    SEBU9077-02 Operation Section Engine Stopping Engine Stopping • Check the crankcase oil level. Maintain the oil level between the “MIN” mark and the “MAX” mark on the engine oil level gauge. i02415227 • If necessary, perform minor adjustments. Repair Stopping the Engine any leaks from the low pressure fuel system and from the cooling, lubrication or air systems.

  • Page 46: Maintenance Section

    SEBU9077-02 Maintenance Section Refill Capacities Maintenance Section Table 7 4008-30 Engine and Engine with Radiator Engine Only 48 L (10.5 Imp gal) Refill Capacities Engine and Radiator 140 L (30.8 Imp gal) i06682398 Fuel System Refill Capacities Refer to the OEM specifications for additional information on the capacity of the fuel system.
  • Page 47 Coolant is normally composed of three elements: • Corrosion Water, additives, and glycol. • Formation of mineral deposits Refer to Perkins Diesel Engines Fluids Recommendations, M0113102 for additional • Rust information that relates to coolant. • Scale Water •...
  • Page 48 SEBU9077-02 Maintenance Section General Coolant Information Table 9 Ethylene Glycol Concentration The following three glycol-based coolants are recommended for use in Perkins diesel engines: Freeze Boil Protection Concentration Protection Preferred – Perkins ELC −37° C (−29° F) 106° C (223° F) 50 Percent Acceptable –...
  • Page 49 Certain abbreviations follow the nomenclature of ELC or ELI. Perkins recommends a 6 percent to 8 “SAE J754”. Some classifications follow “SAE J183” percent concentration of SCA in those cooling abbreviations, and some classifications follow the “EMA Recommended Guideline on Diesel Engine...
  • Page 50 Perkins Diesel Engine Oils Recommendations Perkins DEO-ULS and Perkins DEO multigrade oils are the preferred oils for use in ALL Perkins diesel engines. Commercial alternative diesel engine oils are, as a group, acceptable oils. Refer to table 12 below for information.
  • Page 51 Note: 10W-30 is the preferred viscosity grade for the following diesel engines when the ambient temperature is above −18° C (0° F) and below 40° C (104° F). Table 13 Lubricant Viscosities for Ambient Temperatures for Perkins Diesel Engines °C °F Engine Type Viscosity Grade SAE 0W-40 −40...
  • Page 52 Some additives may be corrosive, and some additives may be harmful to Perkins is not in a position to evaluate continuously the elastomers in the fuel system. Some additives and monitor all worldwide distillate diesel fuel may damage emission control systems.
  • Page 53 Perkins for use in Perkins diesel engines. Perkins Diesel Fuel System Cleaner is a proven high- performance detergent product specifically designed for cleaning deposits that form in the fuel system.

  • Page 54: Maintenance Interval Schedule

    Contact your Perkins distributor or Perkins dealer for more “ Alternator Pulley - Check“ ....61 information.
  • Page 55 SEBU9077-02 Maintenance Section Engines in Base Load Applications “ Speed Sensor - Clean/Inspect“....92 “ Fuel System Primary Filter/Water Separator - Drain“ ........83 Every 3000 Service Hours or 2 “...

  • Page 56: Maintenance Interval Schedule

    “ Engine Valve Lash - Inspect/Adjust“ ... 80 was built or the engine serial number. Contact your Perkins distributor or Perkins dealer for more Every 500 Service Hours or 24 information.
  • Page 57 SEBU9077-02 Maintenance Section Engines in Standby Applications “ Governor Actuator - Check“ ....85 “ Fuel Tank Water and Sediment - Drain“ ..84 “...

  • Page 58: Maintenance Interval Schedule (Engines In Prime Power Applications)

    Contact your Perkins distributor or Perkins dealer for more “ Alternator Pulley - Check“ ....61 information.
  • Page 59 SEBU9077-02 Maintenance Section Engines in Prime Power Applications “ Speed Sensor - Clean/Inspect“....92 “ Fuel System Primary Filter/Water Separator - Drain“ ........83 Every 3000 Service Hours or 2 “...

  • Page 60: Aftercooler Core - Clean/Test

    205 kPa (30 psi) for cleaning purposes. 7. Inspect the aftercooler to ensure cleanliness. Contact your Perkins distributor to pressure test Note: The aftercooler is combined with the radiator. the aftercooler. If necessary, replace the The core of the aftercooler cannot be removed.

  • Page 61: Battery - Replace

    SEBU9077-02 Maintenance Section Alternator Pulley - Check 3. Tighten the grub screws (4) to a torque of 22 N·m i08253390 (195 lb in). Alternator Pulley - Check 4. Install the guard (3). 5. Restore the electrical supply to the engine. 1.

  • Page 62: Battery Or Battery Cable - Disconnect

    • Use a solution of 0.1 kg (0.2 lb) baking soda i06683187 and 1 L (1 qt) of clean water. Belts - Inspect/Adjust/Replace • Use a solution of ammonium hydroxide. (Fan Drive Belts for 4008-30 Only) Thoroughly rinse the battery case with clean water. Inspection...
  • Page 63 SEBU9077-02 Maintenance Section Fan Drive Belts for 4008-30 Only 2. Visible inspect fan guards for ware or damage. 5. The belt tension must be checked at position A. Repair as necessary. Use a suitable spring balance and a suitable straight edge to check the belt tension.

  • Page 64: Belts - Inspect/Adjust/Replace

    SEBU9077-02 Maintenance Section Belts - Inspect/Adjust/Replace 5. Ensure that the electrical supply to the engine is 5. Restore the electrical supply to the engine. Install isolated. Install the guards. the guards. 6. Operate the engine for 15 to 20 minutes. Refer to Replacement Operation and Maintenance Manual, “Starting the Engine”...
  • Page 65 SEBU9077-02 Maintenance Section 4006-23 Engine Only Illustration 41 g06079770 2. Visible inspect fan guards for ware or damage. Repair as necessary. Remove the fan guards (1). 3. Inspect the belts for cracks, splits, glazing, grease, displacement of the cord and evidence of fluid Illustration 42 g06079895 contamination.

  • Page 66: Belts - Inspect/Adjust/Replace

    SEBU9077-02 Maintenance Section Belts - Inspect/Adjust/Replace 8. Install guards (1) and restore electrical power to the engine. Replace Refer to “Disassembly and Assembly Manual”V-Belts (Fan Drive V-Belts) - Remove and Install for more information. i07047228 Belts - Inspect/Adjust/Replace (Alternator Belt) Illustration 44 g01239310 Inspection...

  • Page 67: Cooling System Coolant (Elc) - Change

    SEBU9077-02 Maintenance Section Cooling System Coolant (ELC) - Change 6. Install the guards and restore the electrical supply to the engine. i06729765 Cooling System Coolant (ELC) - Change NOTICE Care must be taken to ensure that fluids are con- tained during performance of inspection, mainte- nance, testing, adjusting and repair of the product.
  • Page 68 1. Stop the engine and allow the engine to cool. For information regarding the disposal and the Isolate the electrical supply to the engine. Loosen recycling of used coolant, consult your Perkins the cooling system filler cap (1) slowly to relieve distributor.

  • Page 69: Cooling System Coolant - Change

    Cooling System Coolant - Change Cooling system air locks may result in engine damage. 2. Fill the cooling system with Perkins (ELC). Refer to NOTICE the Operation and Maintenance Manual, “Fluid Care must be taken to ensure that fluids are con- Recommendations”...
  • Page 70 NOTICE Dispose of used engine coolant or recycle. Various methods have been proposed to reclaim used cool- ant for reuse in engine cooling systems. The full distil- lation procedure is the only method acceptable by Perkins to reclaim the coolant.

  • Page 71: Cooling System Coolant Level - Check

    Cooling System Coolant Level - Check For information regarding the disposal and the Note: Ensure that the filler cap is installed before recycling of used coolant, consult your Perkins operating the engine. distributor. 3. Install power to the engine. Start the engine.

  • Page 72: Engine - Clean

    SEBU9077-02 Maintenance Section Crankshaft Vibration Damper - Inspect Inspect the dampers for signs of damage, fluid leakage, or heat discoloration. For more information on inspection the vibration dampers, refer to Systems Operation Testing and Adjusting, Vibration Damper. i02151646 Driven Equipment - Check Refer to the OEM specifications for more information on the following maintenance recommendations for the driven equipment:...

  • Page 73: Engine Air Cleaner Element - Replace

    SEBU9077-02 Maintenance Section Engine Air Cleaner Element - Replace 4008-30 Air Cleaner NOTICE Failure to protect some engine components from washing may make your engine warranty invalid. Al- low the engine to cool for 1 hour before washing the engine.

  • Page 74: Engine Air Cleaner Service Indicator - Inspect

    SEBU9077-02 Maintenance Section Engine Air Cleaner Service Indicator - Inspect 4006-23 Air Cleaner Illustration 58 g01242320 When the air filter element is in a serviceable condition, the center section of the service indicator (1) is clear. Illustration 57 g06073787 1. Both the end caps (6) on the 4006-23 engine are secured by one central nut (5).

  • Page 75: Engine Crankcase Breather - Clean

    6. Connect power, start engine, and check for leaks. Engine Crankcase Breather - Clean (4006-23 Engine Only) Note: The maintenance and maintenance period for the 4006-23 engine is different from the maintenance and maintenance period for the 4008-30 engine.

  • Page 76: Engine Oil Level - Check

    Note: The maintenance and maintenance period for the following conditions: the 4008-30 engine is different from the maintenance and maintenance period for the 4006-23. • Improper mounting The breather has no filter element that needs to be •...

  • Page 77: Engine Oil Sample - Obtain

    A trend can be established by analyzing the results of the oil sampling. Each individual operator can develop a service program for the engine. Note: Perkins Engines Stafford must agree to the maintenance schedule. Obtain the Sample and the Analysis...

  • Page 78: Engine Oil And Filter - Change

    If the engine is operated in severe service conditions, Engine Oil and Filter - Change Perkins recommends the use of engine oil sampling. Refer to this Operation and Maintenance Manual, Engine Oil sample - Obtain for more information. If the engine is operated infrequently less than 500 hours in a 12-month period, then the engine oil and filter change should be conducted yearly.
  • Page 79 SEBU9077-02 Maintenance Section Engine Oil and Filter - Change 2. Ensure that the sealing face of the filter base (1) is clean and free from dirt. 3. Lubricate the sealing rings (5) with clean engine oil. Install the new oil filter (4). Note: Apply hand pressure only to tighten the oil filters.

  • Page 80: Engine Valve Lash - Inspect/Adjust

    Refer to the Service Manual or your au- provide timely warning to the operator. Shutoffs help thorized Perkins dealer or your Perkins distributor for to prevent damage to the engine. It is impossible to the complete valve lash adjustment procedure.

  • Page 81: Fan Drive Pulley - Check

    Perkins distributor for the complete proce- dure in order to inspect or adjust the fuel injectors. Operation of Perkins engines with fuel injectors that have not been inspected or adjusted can reduce en- gine efficiency, and also reduce engine component life.

  • Page 82: Fuel System Filter - Replace

    SEBU9077-02 Maintenance Section Fuel System Filter - Replace Illustration 69 g06010017 1. Ensure that there is an adequate level of fuel in the NOTICE fuel tank. If equipped, ensure that the fuel supply Ensure that the engine is stopped before any servic- valve is in the ON position.

  • Page 83: Fuel System Primary Filter/Water Separator - Drain

    SEBU9077-02 Maintenance Section Fuel System Primary Filter/Water Separator - Drain 1. Isolate the fuel supply to the engine. 9. Start the engine and run the engine. Check the fuel system for leaks. 2. Place a suitable container under the fuel filter to catch any fuel that might spill.

  • Page 84: Fuel Tank Water And Sediment - Drain

    SEBU9077-02 Maintenance Section Fuel Tank Water and Sediment - Drain Condensation occurs during the heating and cooling of fuel. The condensation occurs as the fuel passes through the fuel system and the fuel returns to the fuel tank. This causes water to accumulate in fuel tanks.

  • Page 85: Hoses And Clamps - Inspect/Replace

    (if equipped). The coolant system and the hoses for the coolant system are not usually supplied by Perkins. The Contact with high pressure fuel may cause fluid following text describes a typical method of replacing penetration and burn hazards.
  • Page 86 SEBU9077-02 Maintenance Section Hoses and Clamps - Inspect/Replace 1. Stop the engine. Allow the engine to cool. 2. Loosen the cooling system filler cap slowly to relieve any pressure. Remove the cooling system filler cap. Note: Drain the coolant into a suitable, clean container.
  • Page 87 SEBU9077-02 Maintenance Section Hoses and Clamps - Inspect/Replace 10. Start the engine. Inspect the cooling system for leaks. Clamps and V-Band Locations Illustration 72 g06117407 (1) Clamp torque 7 N·m (62 lb in)
  • Page 88 SEBU9077-02 Maintenance Section Hoses and Clamps - Inspect/Replace Illustration 73 g06117430 (1) Clamp torque 7 N·m (62 lb in) (2) Clamp torque 9 N·m (79 lb in) (3) Clamp torque 10 N·m (88 lb in)

  • Page 89: Jacket Water Heater - Check

    SEBU9077-02 Maintenance Section Jacket Water Heater - Check Illustration 74 g06117466 (1) Clamp torque 7 N·m (62 lb in) (2) Clamp torque 9 N·m (79 lb in) Clamps and V-Band Clamp Torques i09664721 Overhaul (Major) Table 16 Clamps and V-band Clamp Torques Clamp Torque Scheduling a Major Overhaul...
  • Page 90 The decision depends on the valve recession of the more information. An inspection of the components by the Perkins distributor or Perkins dealer can help individual cylinders. However, this decision must to determine when a major overhaul is required as include the costs of extra downtime that is caused by well as the other factors.

  • Page 91: Radiator - Clean

    Thoroughly rinse the core with clean water. Note: Perkins recommends that the valve depth is to After cleaning the radiator and aftercooler, start the be measured before the installation of new cylinder engine.

  • Page 92: Speed Sensor - Clean/Inspect

    SEBU9077-02 Maintenance Section Speed Sensor - Clean/Inspect The operating environment, incorrect operating Table 17 procedures, and incorrect maintenance procedures Required Tools can be factors which contribute to a severe service application. Tool Part Number Part Name Crankshaft Turning Tool Environmental Factors SE253 Ambient temperatures –...

  • Page 93: Starting Motor - Inspect

    SEBU9077-02 Maintenance Section Starting Motor - Inspect 3. Use a soft, dry cloth to clean any debris from the sensor (3). Note: Do not use a wire brush to clean the sensor. Do not use abrasive material to clean the sensor. Illustration 76 g01237854 7.

  • Page 94: Walk-Around Inspection

    This debris can damage the pistons, the Maintenance Manual, “Water Pump - Inspect” for valves, and the cylinder head. more information. If necessary, consult your Perkins For information on inspection of the turbocharger, dealer or your Perkins distributor. refer to “Systems Operation Testing and •...

  • Page 95: Water Pump - Inspect

    SEBU9077-02 Maintenance Section Water Pump - Inspect • Inspect the piping for the air intake system and the elbows for cracks and for loose clamps. Ensure that hoses and tubes are not contacting other hoses, tubes, wiring harnesses, etc. • Ensure that the areas around the rotating parts are clear.

  • Page 96: Warranty Section

    This engine may be covered by an Emissions Warranty. Consult your authorized Perkins dealer or distributor to determine if your engine is emissions certified and if your engine is subject to an Emissions...

  • Page 97: Index

    Inspect ............64 Engine - Clean..........72 Replace............66 Engine Air Cleaner Element - Replace ... 73 Belts - Inspect/Adjust/Replace (Alternator 4008-30 Air Cleaner ........73 Belt) ............... 66 Engine Air Cleaner Service Indicator - Adjustment........... 66 Inspect ............74 Inspection ............
  • Page 98 Engine Valve Lash - Inspect/Adjust (Valves Fuel Tank ............. 84 and Valve Bridges) ........80 Fuel Transfer Pump (Lift Pump) - Inspect ..85 Fan Drive Pulley - Check (4008-30 Engine General Hazard Information......10 Only) .............. 81 Containing Fluid Spillage......12 Fault Logging...........
  • Page 99 When Required..........56 Maintenance Section........46 Jacket Water Heater - Check (If Equipped) ..89 Model View Illustrations (4006-23 and 4008-30 Industrial Engines) ......20 4006-23 Engine Views......... 20 4008-30 Engine Views......... 23 Lifting and Storage .......... 30 4008-30 Radiator ......... 25 Engine View with Electronic Control Module ............
  • Page 100 SEBU9077-02 Index Section Engine with Electronic Control Module..35 Engine with the Pandoras Digital Governor ............ 34 Severe Service Application - Check....91 Environmental Factors......... 92 Incorrect Maintenance Procedures ..... 92 Incorrect Operating Procedures ....92 Speed Sensor - Clean/Inspect (Engine Speed Sensor)..........
  • Page 101 Product and Dealer Information Note: For product identification plate locations, see the section “Product Identification Information” in the Operation and Maintenance Manual. Delivery Date: Product Information Model: Product Identification Number: Engine Serial Number: Transmission Serial Number: Generator Serial Number: Attachment Serial Numbers: Attachment Information: Customer Equipment Number: Dealer Equipment Number:...
  • Page 102 SEBU9077 ©2023 Perkins Engines Company Limited All Rights Reserved February 2023...

This manual is also suitable for:

4006-23

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