SIGMATEK SDM 081 Instruction Manual

SIGMATEK SDM 081 Instruction Manual

S-dias safety digital mixed module
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SDM 081
S-DIAS Safety
Digital Mixed Module
Instruction Manual
Date of creation: 12.05.2014
Version date: 05.12.2023
Article number: 20-895-081-E

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Summary of Contents for SIGMATEK SDM 081

  • Page 1 SDM 081 S-DIAS Safety Digital Mixed Module Instruction Manual Date of creation: 12.05.2014 Version date: 05.12.2023 Article number: 20-895-081-E...
  • Page 2 (print, photocopy, microfilm or in any other process) without the express permission. We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in the handbook and assumes no responsibility for damages that occur through use...
  • Page 3 Safety System Handbook, see homepage To use the Safety digital input module in an application, the SDM 081 also requires a Safety CPU module that regulates the synchronized communication with the safety modules using safe bus telegrams. This also includes •...
  • Page 4: Table Of Contents

    SDM 081 S-DIAS SAFETY DIGITAL MIXED MODULE Contents Introduction ................5 Target Group/Purpose of this Operating Manual ...... 5 Important Reference Documentation ......... 5 Contents of Delivery ..............5 Basic Safety Guidelines ............6 Symbols Used ................6 Disclaimer ..................8 General Safety Directives ............
  • Page 5 S-DIAS SAFETY DIGITAL MIXED MODULE SDM 081 Technical Data ............... 20 Input Specifications ..............20 Specifications for Cross-Circuit Detection Signal Outputs ... 21 Input Circuit ................. 21 Output Specifications ..............22 5.4.1 Maximum Inductive Load L (mH) at Load Current I (A) ..... 23 5.4.2...
  • Page 6 SDM 081 S-DIAS SAFETY DIGITAL MIXED MODULE 10 Transport/Storage ..............37 11 Storage ...................37 12 Maintenance ................38 12.1 Service ..................38 12.2 Repair ................... 38 13 Disposal ..................38 Page 4 05.12.2023...
  • Page 7: Introduction

    Please see our website for our hotline number and business hours. Important Reference Documentation • Safety System Handbook This and additional documents can be downloaded from our website or obtained through support. Contents of Delivery 1x SDM 081 05.12.2023 Page 5...
  • Page 8: Basic Safety Guidelines

    SDM 081 S-DIAS SAFETY DIGITAL MIXED MODULE Basic Safety Guidelines Symbols Used The following symbols are used in the operator documentation for warning and danger messages, as well as informational notes: DANGER Danger indicates that death or serious injury will occur, if the specified measures are not taken.
  • Page 9 S-DIAS SAFETY DIGITAL MIXED MODULE SDM 081 CAUTION Danger for ESD-sensitive components. Les signes de danger pour les composants sensibles aux décharges électrostatiques. INFORMATION Information  Provides important information on the product, handling or relevant sections of the documentation, which require attention.
  • Page 10: Disclaimer

    It does not guarantee properties under the warranty. Please thoroughly read the corresponding documents and this operating manual before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through, non-compliance with these instructions or applicable regulations.
  • Page 11: General Safety Directives

    S-DIAS SAFETY DIGITAL MIXED MODULE SDM 081 General Safety Directives The Safety Directives in the other sections of this operating manual must be observed. These instructions are visually emphasized by symbols. INFORMATION According to EU Directives, the operating manual is a component of a product.
  • Page 12 SDM 081 S-DIAS SAFETY DIGITAL MIXED MODULE CAUTION Handle the device with care and do not drop or let fall. Prevent foreign bodies and fluids from entering the device. The device must not be opened! Manipulez l’appareil avec précaution et ne le laissez pas tomber.
  • Page 13: Designated Use

    The Safety functions implemented in the product are designed for use with safety applications in a SIGMATEK control and meet the required conditions for safe operation according to SIL 3, HFT 1 n compliance with EN 62061 and according to PL e, Kat. 4 in compliance with EN ISO 13849-1.
  • Page 14: Software/Training

    SDM 081 S-DIAS SAFETY DIGITAL MIXED MODULE Une installation CEM correcte est également incluse dans l’utilisation prévue. Non-designated use consists of: • any changes made to the module or the use of damaged modules. • use of the module inconsistent with the technical margins described in this operating manual or the specifications defined in the technical data.
  • Page 15: Standards And Directives

    S-DIAS SAFETY DIGITAL MIXED MODULE SDM 081 Standards and Directives Residual Risks CAUTION The following residual risks for the product must be included in the system integrator's risk assessment: • Release of non-environmentally safe substances, emissions and unusual temperatures •...
  • Page 16: Functional Safety Standards

    EN ISO 13849-2 - Safety of machinery — Safety-related parts of control systems — Part 2: Validation 3.3.2 EU Conformity Declaration EU Declaration of Conformity The product SDM 081 conforms to the following European directives: • 2006/42/EG Machine Directive • 2014/30/EU Electromagnetic Compatibility (EMC Directive) •...
  • Page 17: Safety-Relevant Parameters

    S-DIAS SAFETY DIGITAL MIXED MODULE SDM 081 Safety-Relevant Parameters 3.4.1 Mounting Position Horizontal 0-55 °C Ambient Temperature Mixed Module Safety Parameters Safety Levels SDM 081 in combination with SCP 011/SCP 111 CPU Module Inputs 1-channel application: = 1.7E-09 (1/h) 1-channel application: MTTF...
  • Page 18: Mounting Position Horizontal 0-60 °C Ambient Temperature

    SDM 081 S-DIAS SAFETY DIGITAL MIXED MODULE 3.4.2 Mounting Position Horizontal 0-60 °C Ambient Temperature Mixed Module Safety Parameters Safety Levels SDM 081 in combination with SCP 011/SCP 111 CPU Module Inputs 1-channel application: = 2.1E-09 (1/h) 1-channel application: MTTF...
  • Page 19 S-DIAS SAFETY DIGITAL MIXED MODULE SDM 081 Mixed Module Safety Parameters Safety Levels SDM 081 in combination with SCP 211/SCP 111-S CPU Module Inputs 1-channel application: = 2.3E-09 (1/h) 1-channel application: MTTF = 1162 years PL d / Cat. 2...
  • Page 20: Compatibility

    SDM 081 S-DIAS SAFETY DIGITAL MIXED MODULE Compatibility INFORMATION Compatibility For compatibility of the S-DIAS Safety modules, see section "Compatibility of S-DIAS Safety Modules" in the system handbook. Test Signals for Cross-Circuit Detection The module sends pulses in cyclic time intervals to detect a crossed circuit in the outputs.
  • Page 21: Type Plate

    S-DIAS SAFETY DIGITAL MIXED MODULE SDM 081 Type Plate HW: Hardware version SW: Software version 05.12.2023 Page 19...
  • Page 22: Technical Data

    SDM 081 S-DIAS SAFETY DIGITAL MIXED MODULE Technical Data Input Specifications The inputs are Type 1 in accordance with EN 61131-2 Number Input voltage +24 V DC Input voltage range minimum +18 V maximum +30 V low: ≤ +5 V high: ≥...
  • Page 23: Specifications For Cross-Circuit Detection Signal Outputs

    S-DIAS SAFETY DIGITAL MIXED MODULE SDM 081 Specifications for Cross-Circuit Detection Signal Outputs Number 3x signal A 3x signal B Rated output voltage +24 V DC Output voltage range minimum +18 V maximum +30 V Output current 100 mA at +24 V...
  • Page 24: Output Specifications

    SDM 081 S-DIAS SAFETY DIGITAL MIXED MODULE Output Specifications All safety outputs are short-circuit protected and specified in accordance with EN 61131-2. The outputs are compatible with input of Types 1, 2 and 3. Number Rated output voltage +24 V DC...
  • Page 25: Maximum Inductive Load L (Mh) At Load Current I (A)

    S-DIAS SAFETY DIGITAL MIXED MODULE SDM 081 Cutoff Test Pulse Timing INFORMATION A fuse for the supply voltage must be installed, which can sufficiently limit voltage and current. 5.4.1 Maximum Inductive Load L (mH) at Load Current I (A) 05.12.2023...
  • Page 26: Maximum Capacitive Load C (Μf) At Load Current I (A)

    SDM 081 S-DIAS SAFETY DIGITAL MIXED MODULE 5.4.2 Maximum Capacitive Load C (µF) at Load Current I (A) I (A) L (mH) C (µF) 6400 1,25 1600 3,13 8,75 Page 24 05.12.2023...
  • Page 27: Output Circuit

    S-DIAS SAFETY DIGITAL MIXED MODULE SDM 081 Output Circuit The figure shows the internal output circuit of the STO 081. Electrical Requirements Voltage supply from Safety bus +12 V Current consumption on the maximum 34 mA Safety bus (+12 V supply)
  • Page 28 SDM 081 S-DIAS SAFETY DIGITAL MIXED MODULE Page 26 05.12.2023...
  • Page 29: Miscellaneous

    S-DIAS SAFETY DIGITAL MIXED MODULE SDM 081 Miscellaneous Article number 20-895-081 Standard UL 508 (E247993) Approbations , CE, TÜV Austria EG type-tested Mission time 20 years Environmental Conditions Storage temperature -20 ... +85 °C 0 … +55 °C (UL) Environmental temperature 0 …...
  • Page 30: Mechanical Dimensions

    SDM 081 S-DIAS SAFETY DIGITAL MIXED MODULE Mechanical Dimensions Page 28 05.12.2023...
  • Page 31: Connector Layout

    S-DIAS SAFETY DIGITAL MIXED MODULE SDM 081 Connector Layout INFORMATION The GND supply (X5: Pin 3 and Pin 4) is internally bridged. Only one GND pin (pin 3 or pin 4) is required to power the module. The bridged connections may be used for further looping of the GND supply.
  • Page 32: Status Leds

    SDM 081 S-DIAS SAFETY DIGITAL MIXED MODULE Status LEDs Bus Status green bus communication OK no supply available BLINKING (5 Hz) no communication Safety Used yellow module is used and no errors exist module is not used or not in operational mode...
  • Page 33: Label Field

    S-DIAS SAFETY DIGITAL MIXED MODULE SDM 081 Label Field Manufacturer Weidmüller Type MF 10/5 CABUR MC NE WS Weidmüller article number 1854510000 Compatible printer Weidmüller Type Printjet Advanced 230V Weidmüller article number 1324380000 05.12.2023 Page 31...
  • Page 34: Wiring

    SDM 081 S-DIAS SAFETY DIGITAL MIXED MODULE Wiring Wiring Example Page 32 05.12.2023...
  • Page 35: Note

    S-DIAS SAFETY DIGITAL MIXED MODULE SDM 081 Note The input filters, which suppress noise signals, allow operation in harsh environmental conditions. A careful wiring method is also recommended to ensure error-free function. The following installation guidelines should be observed: •...
  • Page 36: Assembly/Installation

    SDM 081 S-DIAS SAFETY DIGITAL MIXED MODULE Assembly/Installation Check Contents of Delivery Ensure that the contents of the delivery are complete and intact. See chapter Contents of Delivery. INFORMATION On receipt and before initial use, check the device for damage. If the device is damaged, contact our customer service and do not install the device in your system.
  • Page 37: Mounting

    S-DIAS SAFETY DIGITAL MIXED MODULE SDM 081 Mounting The S-DIAS modules are designed for installation into the control cabinet. To mount the modules a DIN-rail is required. The DIN rail must establish a conductive connection with the back wall of the control cabinet. The individual S-DIAS modules are mounted on the DIN rail as a block and secured with latches.
  • Page 38 SDM 081 S-DIAS SAFETY DIGITAL MIXED MODULE Recommended minimum distances of the S-DIAS modules to the surrounding components or control cabinet wall: a, b, c … distances in mm (inches) Page 36 05.12.2023...
  • Page 39 S-DIAS SAFETY DIGITAL MIXED MODULE SDM 081 10 Transport/Storage INFORMATION This device contains sensitive electronics. During transport and storage, high mechanical stress must therefore be avoided. For storage and transport, the same values for humidity and vibration as for operation must be maintained! Temperature and humidity fluctuations may occur during transport.
  • Page 40 SDM 081 S-DIAS SAFETY DIGITAL MIXED MODULE 12 Maintenance INFORMATION During maintenance as well as servicing, observe the safety instructions from chapter 2 Basic Safety Directives. 12.1 Service This product was constructed for low-maintenance operation. 12.2 Repair INFORMATION In the event of a defect/repair, send the device with a detailed error description to the address listed at the beginning of this document.
  • Page 41 S-DIAS SAFETY DIGITAL MIXED MODULE SDM 081 Documentation Changes Change date Affected Chapter Note page(s) 18.07.2014 5 Connector Layout Added wiring notice 08.09.2014 3.8 Miscellaneous Added Standard 30.01.2015 6.2 Note Added note concerning connecting the S-DIAS module while voltage is applied 26.03.2015...
  • Page 42 SDM 081 S-DIAS SAFETY DIGITAL MIXED MODULE 05.10.2018 3.2 Specifications for Cross- Note for cable capacitance and for cable resistance Circuit Detection Signal added Outputs 02.04.2019 2.3 Safety-Relevant Correction of the safety-relevant parameters Parameters 3.8 Environmental Conditions Corrections environmental conditions Corrections due to CE 20.09.2019...
  • Page 43 Safety parameters added as of HW version 4.00 Temperature 2.3.2 Mounting Position Safety parameters added as of HW version 4.00 Horizontal 0-60 °C Ambient SDM 081 in combination with SCP 211/SCP 111-S Temperature outputs value PFHD changed. 12.09.2022 3.7 Miscellaneous Hardware version removed 20.04.2023...

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