Endress+Hauser Soliwave FDR56 Operating Instructions Manual
Microwave barrier
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Summary of Contents for Endress+Hauser Soliwave FDR56
- Page 1 Products Solutions Services BA01684F/97/EN/03.22-00 71560954 2023-12-06 Operating Instructions Soliwave FDR56/FQR56 Microwave barrier...
- Page 2 Soliwave FDR56/FQR56 Liquiphant FTL41 Order code: XXXXX-XXXXXX Ser. no.: XXXXXXXXXXXX Ext. ord. cd.: XXX.XXXX.XX Serial number www.endress.com/deviceviewer Endress+Hauser Operations App A0023555 Endress+Hauser Endress+Hauser...
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Page 3: Table Of Contents
Soliwave FDR56/FQR56 Table of contents Table of contents About this document � � � � � � � � � � � � � � � � � � � � � � 5 Overview ........ 27 7.1.1... - Page 4 Table of contents Soliwave FDR56/FQR56 13.1.1 Measured variable .... 52 13.1.2 Measuring range (Detection range) .. 52 13.1.3 Operating frequency .... 52 13.1.4 Transmitting power .
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Page 5: About This Document
Soliwave FDR56/FQR56 About this document About this document 1�1 Symbols 1�1�1 Safety symbols This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury. This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury. -
Page 6: Device-Specific Symbols
The manufacturer is not liable for damage caused by improper or non-designated use. Clarification of borderline cases: • In the case of special fluids and media used for cleaning, Endress+Hauser is glad to provide assistance in verifying the corrosion resistance of wetted materials, but does not accept any warranty or liability. -
Page 7: Workplace Safety
They meet general safety standards and legal requirements. They also complies with the EU directives listed in the device-specific EU Declaration of Conformity. Endress+Hauser confirms this by affixing the CE mark to the devices. -
Page 8: Product Design
EN accordance with ANSI/ 228-1 10226 ASME Details about the available device variants can be viewed in the product configurator on the Endress+Hauser homepage www.endress.com. Incoming acceptance and product identification 4�1 Incoming acceptance Check the following during goods acceptance: ̃... -
Page 9: Nameplate
Soliwave FDR56/FQR56 Incoming acceptance and product identification • Enter the serial number on the nameplate into the Endress+Hauser Operations App or use the Endress+Hauser Operations App to scan the 2-D matrix code (QR Code) on the nameplate 4�2�1 Nameplate Soliwave Order code: Ext. ord. cd.: Ser.-No.:... -
Page 10: Mounting
Mounting Soliwave FDR56/FQR56 Mounting 5�1 Mounting conditions Minimization of application-specific influences ‣ Vibration influence → 53 5�1�1 Mounting position The installation position is arbitrary under consideration of the following conditions: • Microwaves are polarized: FDR56 and FQR56 must not be rotated against each other along their longitudinal axis (except by 180°... -
Page 11: Reflector Operation
Soliwave FDR56/FQR56 Mounting Loosen device 1 (here FQR56) and move it slowly by a = ±10 mm (±0.4 in) until a signal maximum is reached (LED signal strength), fix device again. Example: → Then loosen device 2 (here FDR56) and move it slowly by b = ±10 mm (±0.4 in) until a signal maximum is reached, fix the device again. -
Page 12: Mounting With Accessories
Mounting Soliwave FDR56/FQR56 • Recommendation under ideal conditions: A ≥ D/2 • Applications with stronger reflections: Increase A as required 5�1�5 Mounting with accessories Details of available accessories → 41 5�1�6 Operating temperature range → 53 5.1.7 Mounting dimensions 85 (3.35) 169 (6.65) -
Page 13: Mounting The Device
Soliwave FDR56/FQR56 Mounting Dimensions L1 to L3, depending on the housing and electrical connection: Electrical connection Housing Thread Connector Connector Cable gland M20 1/2" NPT Harting HAN8D L1 (F16) 114 (4.49) 111 (4.37) 101 (3.98) 133 (5.24) L2 (F15) 93 (3.66) 94 (3.70) - Page 14 Mounting Soliwave FDR56/FQR56 Screw in connection thread. For G 1½ thread: Tighten counternut. Align the electronics housing (cable gland or plug connector of both devices must point in the same direction). Fix the housing in place. • When using the G 1½ process connection (standard thread according to ISO 228-1, hexagon SW55) with counternut, the device can be mounted flush particularly easi- ly, as it is a cylindrical thread.
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Page 15: Mounting Without Contact With
Soliwave FDR56/FQR56 Mounting Mounting for open processes ‣ Mount the device with a mounting bracket, for example, on existing plant components. 0000000196 11 Mounting bracket Mounting bracket • For open processes, the mounting is arbitrary. • Suitable mounting brackets → 42 5�2�2... - Page 16 Mounting Soliwave FDR56/FQR56 Mounting with weld-in adapter with mounting arm ‣ Weld the adapter flush with the inner wall of the container. ‣ Screw the mounting arm to the weld-in adapter using the plug. ‣ Mount the device on the mounting arm using the enclosed mounting bracket.
- Page 17 Soliwave FDR56/FQR56 Mounting Avoid material accumulation in front of the sight glass (risk of incorrect measurements). 0000000152 15 Impermissible mounting with the risk of material accumulation Mounting with waveguide type FAR55 ‣ Mount waveguide. → TI01372F ‣ Insert the devices into the socket, align them and fix them in place with the three enclo- sed M8 hexagon socket screws (SW4) and locknuts (SW13).
- Page 18 Mounting Soliwave FDR56/FQR56 • Suitable mounting flanges → 44 • Suitable plug of type FAR54 → TI01371F • Gasket and mounting screws: to be provided by customer Mounting on process nozzle • Mounting of process nozzle with inclined process wall (A) •...
- Page 19 Soliwave FDR56/FQR56 Mounting • Observe maximum temperature T at the device connection. → 53 • Observe the installation instructions in the associated Technical Information. • Suitable weld-in nozzles of type FAR50 → 49 • Seal (if necessary): to be provided by the customer Mounting with insertion adapter type FAR51 ‣...
- Page 20 Mounting Soliwave FDR56/FQR56 • Suitable high pressure adapter → 45 • Seal: to be provided by the customer Mounting with high temperature adapter and extensions ‣ Mount high temperature adapter. ‣ If required: Mount extension(s). ‣ Screw the device into the connection thread. For G 1½ thread: Tighten counternut.
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Page 21: Post-Installation Check
Soliwave FDR56/FQR56 Mounting 0000000281 22 Mounting with spacer tube (wave guide) Spacer tube Process insulation Process wall Inner lining • Suitable spacer tubes of type FAR53 → 49 • Observe the installation instructions in the associated Technical Information. • Observe maximum temperature T at the device connection. → 53 •... -
Page 22: Electrical Connection
Electrical connection Soliwave FDR56/FQR56 Electrical connection FDR56 FQR56 FDR56 FQR56 0000000169 23 Product design Independent wiring of FDR and FQR Ring wiring FDR via the FQR Connection signal circuit Connection of supply circuit FDR Connection of supply circuit FQR Connection of supply circuit for ring wiring For a device for the hazardous area: Observe the instructions in the Ex documentation (XA). 6�1 Connection requirements The following points must be observed before connecting the device: •... -
Page 23: Connect Potential Equalization
Soliwave FDR56/FQR56 Electrical connection Cable gland • Clamping range: - 5 to 10 mm (0.2 to 0.39 in) acc. to EN 50262 or 7 to 10 mm (0.28 to 0.39 in) acc. to UL-514 B (Cable gland made of plastic) - 7 to 10.5 mm (0.28 to 0.41 in) (Cable gland made of metal) •... -
Page 24: Supply Circuit Connection
Electrical connection Soliwave FDR56/FQR56 0000000274 24 Electrical connection Connecting potential matching (inside) F34 housing Connecting potential matching (outside) F15 housing M12 connector Connecting potential matching (inside) F15 housing Terminals Connecting potential matching (outside) F34 housing Connecting potential matching (inside) F16 housing Connecting potential matching (outside) F16 housing Cable gland 10 Connecting cable 11 Harting connector 6�3�1 Supply circuit connection 0000000163 25 Supply circuit connection (Connector 1) Endress+Hauser... -
Page 25: Connection Signal Circuit
Soliwave FDR56/FQR56 Electrical connection Connect the power supply according to the device version: → 53 Electrical connection Supply voltage Connection terminals Terminals 1 - 2 M12 connector Binder series 713/763 Connector 1, contact 1 - 2 Harting connector type HAN8D Connector 1, contact 1 - 2 •... -
Page 26: Post-Connection Check
Electrical connection Soliwave FDR56/FQR56 • The contact material of the relay is also suitable for switching small signal circuits, if no inductive loads or higher currents have been switched previously. • If the switching frequency is high, the solid-state relay should be selected. -
Page 27: Operation Options
Soliwave FDR56/FQR56 Operation options Operation options Overview FDR56 FQR56 0000000197 28 Display and operating elements Function selection switch Ready for operation LED (green) (FDR56) Display - Normal operation: Signal strength - Configuration mode: Function number and function value Operating button (decrease or toggle) Switch output LED (yellow), only relay Operating button (increase or toggle) Ready for operation LED (green) (FQR56) Switch for adjusting the operating frequency 7.1.1 Transceiver FDR56 The microwave barrier is configured on the FDR56 using a function selection switch (en- coding switch) and two operating buttons. -
Page 28: On-Site Operation
Operation options Soliwave FDR56/FQR56 When operating several microwave barriers installed close to each other, the Soliwave FDR57/FQR57 device combination with the FTR525 Nivotester should be selected; with this, independent parallel operation is possible. On-site operation 7.2.1 Operation of the FDR56 Select any function (Overview →... -
Page 29: Adjustment With Maximum Covered Path (Function 2)
Soliwave FDR56/FQR56 Operation options Simultaneously press the operation buttons on the device with free or minimum co- vered path → Automatic adjustment is carried out → Display of the signal strength after adjustment, example: Move the encoding switch to the initial position 0 →... -
Page 30: Advanced Settings
Operation options Soliwave FDR56/FQR56 Optional: Additional manual adjustment with free or minimum covered path (function 3) For most applications the automatic setup is sufficient. The manual setup can be used to adapt the microwave barrier individually to the application or medium. - Page 31 Soliwave FDR56/FQR56 Operation options H = 1 H = 4 0000000275 29 Adjustment of the switching hysteresis Hysteresis Move the encoding switch to position 5 → Display of the function number → After 2 seconds: Display of the configured hysteresis, example: Press the operation buttons on the device in order to configure the hysteresis in the range from 1 to 4 LEDs →...
- Page 32 Operation options Soliwave FDR56/FQR56 Move the encoding switch to position 6 → Display of the function number → After 2 seconds: Display of the configured limit signal function, example: Press the button on the device in order to change between the two possible limit signal functions →...
- Page 33 Soliwave FDR56/FQR56 Operation options t(T) t(T) t(S) t(S) 0000000213 31 Adjustment of switching delays t(S) Switch-on delay (function 7) t(T) Switch-off delay (function 8) Setting Delay t(S), t(T) Setting Delay t(S), t(T) Without 2 s 100 ms 3 s 200 ms 5 s 300 ms 10 s 500 ms 20 s 1 s Move the encoding switch to position 7 (switch-on delay t(S)) or position 8 (switch-off delay t(T)) →...
- Page 34 Operation options Soliwave FDR56/FQR56 Setting Damping Setting Damping Without 2 s 100 ms 3 s 200 ms 5 s 300 ms 10 s 500 ms 20 s 1 s Move the encoding switch to position A → Display of the function number → After 2 seconds: Display of the configured damping, example damping = 200 ms: Press the button on the device to configure the damping →...
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Page 35: Overview Device Functions
Soliwave FDR56/FQR56 Commissioning Press the button on the device to configure the desired signal strength → Display of the changed simulated signal strength, example: signal strength = 8 LEDs, switch output: switched, current output: 16.8 mA Move the encoding switch to the initial position 0 →... -
Page 36: Configuring The Device
Maintenance Soliwave FDR56/FQR56 The green LED glows on both devices when power supply is applied. Configuring the device The microwave barrier can be adjusted on the FDR56. • Initial setup → 28 • Advanced settings → 30 Diagnostics and troubleshooting 9�1... -
Page 37: Maintenance Recommendation
• Spare parts are grouped into logical kits and are accompanied by Installation Instruc- tions. • Repairs are carried out by Endress+Hauser Service or by appropriately trained custo- mers. • Certified devices can only be converted to a variant with different certification by the Endress+Hauser Service team or at the factory. -
Page 38: Spare Parts
• The electronics of device variants with connector and extended ordering option "electro- nics encapsulated" can only be replaced by the manufacturer. Details about the available device variants can be viewed in the product configurator on the Endress+Hauser homepage www.endress.com. 11�4 Spare parts Electronic inserts are available for all device variants. - Page 39 Soliwave FDR56/FQR56 Repair Order number Device type Approval • 71324253 FDR56-GR1A****, F15/F16 • 71324267 FDR56-GR1A****, F34 • 71324258 FDR56-GR1E****, F15/F16 • 71324268 FDR56-GR1E****, F34 • 71125425 FDR56-GR2A****, F15/F16 • 71324271 FDR56-GR2A****, F34 • 71125426 FDR56-GR2E****, F15/F16 • 71324274 FDR56-GR2E****, F34 •...
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Page 40: Replacing The Electronics
The measuring device must be returned if the wrong device has been ordered or delivered. As an ISO-certified company and also due to legal regulations, Endress+Hauser is obli- ged to follow certain procedures when handling any returned products that have been in contact with medium. -
Page 41: Disposal
WEEE as unsorted municipal waste. Such products may not be disposed of as unsorted municipal waste and can be returned to Endress+Hauser for disposal at conditions stipulated in our General Terms and Conditions or as individually agreed. Accessories The accessories can be optionally ordered together with the device or separately. -
Page 42: Mounting Bracket
Accessories Soliwave FDR56/FQR56 • Materials: - TPU (housing) - FKM (seal) - PUR (cable) • Protection: IP65, IP67, IP68, IP69K • Order number: - 71381853 (2 m (78.74 in)) - 71381870 (5 m (196.85 in)) 12�3 Mounting bracket 30 (1.18) 66 (2.60) 6,6 (0.26) 7,4 (0.29) -
Page 43: Screw-In Adapter
Soliwave FDR56/FQR56 Accessories 12�5 Screw-in adapter 40 ... 55 70 (2.76) (1.58 ... 2.17) 0000000288 37 Dimensions FAR52-B. Unit of measurement mm (in) • Type FAR52-B → TI01369F • Screw-in adapter for thread R 2 to R 4 and 2 NPT to 4 NPT, with internal thread R 1½ or 1½ NPT •... -
Page 44: Mounting Flange
Accessories Soliwave FDR56/FQR56 12.7 Mounting flange 0000000291 39 Dimensions mounting flange (Connection dimensions according to DIN EN 1092-1) Flange Holes mm (in) mm (in) mm (in) mm (in) DN40 PN40 110 (4.33) 150 (5.91) 18 (0.71) 18 (0.71) DN50 PN16 125 (4.92) 165 (6.50) 18 (0.71) 18 (0.71) DN100 PN16 180 (7.09) -
Page 45: High Pressure Adapter
Soliwave FDR56/FQR56 Accessories 0000000039 40 Dimensions mounting flange (Connection dimensions according to ANSI/ASME B16.5) Flange Holes mm (in) mm (in) mm (in) mm (in) 1½" 150 lbs 98.6 (3.88) 127 (5.00) 15.7 (0.62) 17.5 (0.69) 2" 150 lbs 120.7 (4.75) 152.4 (6.00) 19.1 (0.75) 19.1 (0.75) 4" 150 lbs 190.5 (7.50) -
Page 46: Plug
Accessories Soliwave FDR56/FQR56 • Order number: - 71381894 (G 1½ (Device connection thread + Process connection thread), ISO 228-1) - 71381898 (G 1½ (Device connection thread + Process connection thread), ISO 228-1, with inspection certificate EN 10204 - 3.1 material) - 71381899 (G 1½... - Page 47 Soliwave FDR56/FQR56 Accessories mm (in) mm (in) mm (in) mm (in) mm (in) 80 (3.15) 100 (3.94) 102 (4.02) 140 (5.51) 120 (4.72) 100 (3.94) 125 (4.92) 127 (5.00) 165 (6.50) 145 (5.71) 125 (4.92) 150 (5.91) 152 (5.98) 190 (7.48) 170 (6.69)
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Page 48: Insertion Adapter
Accessories Soliwave FDR56/FQR56 Sight glass disc (spare part) - 71209114 (DN50) - 71209111 (DN80) - 71209107 (DN100) 12�11 Insertion adapter 60 (2.36) ~ 105 (4.13) 0000000045 45 Dimensions insertion adapter. Unit of measurement mm (in) Disc with seal, optional Integrated venting element • Type FAR51 → TI01368F • Process nozzle - DN50 to DN100, PN16, Form A - NPS 2"... -
Page 49: Weld-In Nozzle
Soliwave FDR56/FQR56 Accessories 12�12 Weld-in nozzle 20 (0.79) 100 ... 300 (3.94 ... 11.81) 0000000289 46 Dimensions weld-in nozzle. Unit of measurement mm (in) Integrated venting element • Type FAR50 → TI01362F • Process nozzle: - DN50 to DN100, PN16, Form A - NPS 2" to 4" 150 lbs, RF •... -
Page 50: Wave Guide
Accessories Soliwave FDR56/FQR56 • Weight: 200 mm approx. 5.3 kg (11.7 lbs) to 2000 mm approx. 22.2 kg (48.9 lbs) 12�14 Wave guide 200 ... 2000 (7.87 ... 78.74) (7.50) 48,3 0000000290 48 Dimensions wave guide. Unit of measurement mm (in) Straight version Angulated version • Type FAR55 → TI01372F • Process connection: With or without thread R 1½ and 1½ NPT •... -
Page 51: Weather Protection Cover
Soliwave FDR56/FQR56 Accessories • Weight: approx. 1.4 kg (3.09 lb) • Seal: to be provided by the customer • Order number: - 71113441 (R 1½ (connection thread), G 1½ (internal thread)) - 71478114 ((R 1½ (connection thread), G 1½ (internal thread), with inspection certifi- cate EN 10204 - 3.1 material) -
Page 52: Technical Data
Ex connection data See safety instructions (XA): All data relating to explosion protection are provided in separate Ex documentation and are available from the Downloads Area of the Endress+Hauser-website. The Ex documentation is supplied as standard with all Ex de- vices. Endress+Hauser... - Page 53 Soliwave FDR56/FQR56 Technical data 13�3 Power supply 13�3�1 Supply voltage • 85 to 253 V AC, 50/60 Hz • 20 to 60 V DC or 20 to 30 V AC, 50/60 Hz • The polarity of the supply voltage can be set as required. • Power supply for electrical connection with M12 connector: 20 to 60 V DC / 20 to 30 V AC, 50/60 Hz.
- Page 54 • 0.8 to 5.1 bar (12 to 74 psi) absolute, when using the optional high temperature adap- • 0.5 to 21 bar (7 to 305 psi) absolute, when using the optional high pressure adapter • Observe deviating pressure ranges for the accessories offered! 13�6 Additional technical data Latest technical information: Endress+Hauser website: www.endress.com → Downloads. Endress+Hauser...
- Page 55 Soliwave FDR56/FQR56 Endress+Hauser...
- Page 56 *71440553* 71440553 www.addresses.endress.com...
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