Rockwell Automation 1606-XLS120E Manual

24v,5a single phase input
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Rockwell
1606-XLS120E 24V, 5A; Single Phase Input
1606-XLS120E
24V,5A Single Phase Input
P
S
OWER
UPPLY
Ultra-small size
Extra-low inrush current
Active power factor correction
Wide range AC/DC input
Superior reserve power (can support 150% rated power for five seconds)
Superior efficiency and temperature rating
DC-OK and overload LED
1. G
D
ENERAL
ESCRIPTION
The most outstanding features of this 1606-XLS DIN-rail power supply are the high efficiency and the small size, which are achieved by a
synchronous rectification and further novel design details.
With short-term peak power capability of 150% and built-in large sized output capacitors, these features help start motors, charge capacitors
and absorb reverse energy and often allow a unit of a lower wattage class to be used.
High immunity to transients and power surges as well as low electromagnetic emission makes usage in nearly every environment possible.
The integrated output power manager, a wide range input voltage design and virtually no input inrush current make installation and usage
simple. Diagnostics are easy due to the dry DC-ok contact, a green DC-ok LED and red overload LED.
Unique quick-connect spring-clamp terminals allow a safe and fast installation and a large international approval package for a variety of
applications makes this unit suitable for nearly every situation
2. S
PECIFICATION
Output voltage
Adjustment range
Output current
Output power
Output ripple
Input voltage
Line frequency
AC Input current
Power factor
AC Inrush current
DC Input voltage
DC Input current
Efficiency
Losses
Temperature range
Derating
Hold-up time
Dimensions
10000051158 (Version 00)
Automation
Q
UICK REFERENCE
DC 24V
24-28V
5A
continuous, 24V
7.5A
for typ. 4s, 24V
120W
continuous, 24V
180W
for typ. 4s, 24V
< 50mVpp
20Hz to 20MHz
AC 100-240V
+10/-15%
50-60Hz
±6%
1.10 / 0.62A
at 120 / 230Vac
0.99 / 0.91
at 120 / 230Vac
typ. 9 / 11A peak
at 120 / 230Vac
-
DC 110-300V
±20%
1.19 / 0.44A
at 110 / 300Vdc
91.6 / 92.7%
at 120 / 230Vac
11.0 / 9.4W
at 120 / 230Vac
-25°C to +70°C
operational
3W/°C
+60 to +70°C
typ. 34 / 65ms
at 120 / 230Vac
40x124x117mm
WxHxD
3. A
4. R
www.ab.com
A
GENCY
PPROVALS
IND. CONT. EQ.
UL 508
UL 60950-1
Class I Div 2
EMC, LVD
P
ELATED
RODUCTS
1606-XLB
Wall mount bracket
Redundancy
1606-XLSRED
Module
1606-XLBUFFER
Buffer unit
Page 1

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Summary of Contents for Rockwell Automation 1606-XLS120E

  • Page 1: General Description

    Rockwell Automation 1606-XLS120E 24V, 5A; Single Phase Input 1606-XLS120E 24V,5A Single Phase Input OWER UPPLY Ultra-small size Extra-low inrush current Active power factor correction Wide range AC/DC input Superior reserve power (can support 150% rated power for five seconds) Superior efficiency and temperature rating DC-OK and overload LED 1.
  • Page 2: Table Of Contents

    Rockwell Automation 1606-XLS120E 24V, 5A; Single Phase Input NDEX NDEX General Description..........1 22. Fulfilled Standards ..........14 Specification Quick reference .......1 23. Used Substances..........14 Agency Approvals..........1 24. Physical Dimensions and Weight....... 15 Related Products ..........1 25. Installation and Operation Instructions....15 AC-Input ...............3...
  • Page 3: Ac-Input

    Rockwell Automation 1606- XLS120E 24V, 5A; Single Phase Input 5. AC-I NPUT AC input nom. AC 100-240V wide-range input, see Fig. 5-1 AC input range min. 85-264Vac continuous operation min. 60-85Vac full power for 200ms, no damage between 0 and 85Vac min.
  • Page 4: Input Inrush Current

    Rockwell Automation 1606- XLS120E 24V, 5A; Single Phase Input 6. I NPUT NRUSH URRENT An active inrush limitation circuitry limits the input inrush current after turn-on of the input voltage and after short input voltage interruptions. The charging current into EMI suppression capacitors is disregarded in the first milliseconds after switch-on. AC 100V AC 120V AC 230V...
  • Page 5: Output

    Rockwell Automation 1606- XLS120E 24V, 5A; Single Phase Input 8. O UTPUT Output voltage nom. Adjustment range min. 24-28V guaranteed, multi turn potentiometer max. at clockwise end position of potentiometer Factory setting ±0.2%, at full load, cold unit 24.1V Line regulation max.
  • Page 6 Rockwell Automation 1606- XLS120E 24V, 5A; Single Phase Input Fig. 8-1 Output voltage vs. output current, typ. Fig. 8-2 Power-Boost vs. output power Adjustment Output Voltage Bonus Time Boost Time Range Output Current Output Power 160% Fig. 8-3 Power-Boost recovery time Limitation by <150% Power...
  • Page 7: Hold-Up Time

    Rockwell Automation 1606- XLS120E 24V, 5A; Single Phase Input 9. H AC 100V AC 120V AC 230V Hold-up Time typ. 34ms 34ms 65ms 5A, 24V, see Fig. 9-1 typ. 66ms 66ms 127ms 2.5A, 24V, see Fig. 9-1 Fig. 9-1 Hold-up time vs. input voltage Fig.
  • Page 8: Efficiency And Power Losses

    Rockwell Automation 1606- XLS120E 24V, 5A; Single Phase Input 11. E FFICIENCY AND OWER OSSES AC 100V AC 120V AC 230V Efficiency typ. 90.5% 91.6% 92.7% 5A, 24V Power losses typ. 12.6W 11.0W 9.4W 5A, 24V typ. 3.7W 3.8W 4.3W 0A, 24V Fig.
  • Page 9: Functional Diagram

    Rockwell Automation 1606- XLS120E 24V, 5A; Single Phase Input 12. F UNCTIONAL IAGRAM Fig. 12-1 Functional diagram Output Voltage Regulator Input Fuse Input Filter Output Power Input Rectifier Filter Converter Converter Active Transient Filter & Inrush Current Limiter Overload lamp DC-ok lamp Temper-...
  • Page 10: Terminals And Wiring

    Rockwell Automation 1606- XLS120E 24V, 5A; Single Phase Input 14. T ERMINALS AND IRING Type Bi-stable, quick-connect spring clamp terminals. IP20 Finger safe construction. Suitable for field- and factory installation. Shipped in open position. Ferrules allowed, but not required Pull-out force 10AWG:80N, 12AWG:60N, 14AWG:50N, 16AWG:40N (according to UL486E) Input terminals Output and DC-OK-Signal terminals...
  • Page 11: 16. Emc

    Rockwell Automation 1606- XLS120E 24V, 5A; Single Phase Input 16. EMC The power supply is suitable for applications in industrial environment as well as in residential, commercial and light industry environment without any restrictions. CE mark is in conformance with EMC guideline 89/336/EEC and 93/68/EEC and the low-voltage directive (LVD) 73/23/EWG.
  • Page 12: Environment

    Rockwell Automation 1606- XLS120E 24V, 5A; Single Phase Input 17. E NVIRONMENT Operational temperature -25°C to +70°C (-13°F to 158°F) reduce output power above +60°C Output de-rating 3W/°C +60 to +70°C (140°F to 158°F), see Fig. 17-1 Storage temperature -40 to +85°C (-40°F to 185°F) storage and transportation Humidity 5 to 95% r.H.
  • Page 13: Protection Features

    Rockwell Automation 1606- XLS120E 24V, 5A; Single Phase Input 18. P ROTECTION EATURES Output protection Electronically protected against overload, no-load and short-circuits Output over-voltage protection typ. 32Vdc In case of an internal power supply defect, a redundant max. 36Vdc circuitry limits the maximum output voltage. The output shuts-down and automatically attempts to restart.
  • Page 14: Approvals

    Rockwell Automation 1606- XLS120E 24V, 5A; Single Phase Input 21. A PPROVALS IECEE IEC 60950-1 CB Scheme, Information Technology Equipment CB SCHEME UL 508 LISTED E198865 listed for use in U.S.A. (UL 508) and Canada (C22.2 No. 14-95) IND. CONT. EQ. Industrial Control Equipment UL 60950-1 RECOGNIZED E137006...
  • Page 15: Physical Dimensions And Weight

    Rockwell Automation 1606- XLS120E 24V, 5A; Single Phase Input 24. P HYSICAL IMENSIONS AND EIGHT Weight 900g / 1.98lb DIN-Rail Use 35mm DIN-rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm. The DIN-rail height must be added to the depth (117mm) to calculate the total required installation depth.
  • Page 16: Accessories

    Rockwell Automation 1606- XLS120E 24V, 5A; Single Phase Input 26. A CCESSORIES 1606-XLB Wall mounting bracket This bracket is used to mount 1606 units onto a flat surface without utilizing a DIN-Rail. The two aluminum brackets and the black plastic slider of the unit have to be detached, so that the two steel brackets can be mounted. Fig.
  • Page 17: Application Notes

    Rockwell Automation 1606- XLS120E 24V, 5A; Single Phase Input 27. A PPLICATION OTES 27.1. R EPETITIVE ULSE OADING Typically, a load current is not constant. It varies over time. For pulse load compatibility, following rules must be met: The pulse power demand must be below 150% of the nominal power. The duration of the pulse power must be shorter than the allowed Power-Boost Time.
  • Page 18: Peak Current Capability

    Rockwell Automation 1606- XLS120E 24V, 5A; Single Phase Input 27.2. P URRENT APABILITY Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil. The inrush current demand of the pick-up coil is several times higher than the steady state current and usually exceeds the nominal output current (including the Power-Boost) The same situation applies, when starting a capacitive load.
  • Page 19: Output Circuit Breakers

    Rockwell Automation 1606- XLS120E 24V, 5A; Single Phase Input 27.5. O UTPUT IRCUIT REAKERS Standard miniature circuit breakers (MCBs) can be used for branch protection. Ensure that the MCB is rated for DC voltage, too. The following tests show which circuit breakers the power supply typically trips. Circuit breakers have huge tolerances in their tripping behavior.
  • Page 20: Parallel Use To Increase Output Power

    Rockwell Automation 1606- XLS120E 24V, 5A; Single Phase Input 27.7. P ARALLEL SE TO NCREASE UTPUT OWER Power supplies can be paralleled to increase the output power. Instructions for parallel use: Fig. 27-7 Schematic for parallel operation Use only power supplies from the same family (XLS). Unit A Adjust the output voltages of all power supplies to approximately the same value (±500mV).
  • Page 21: Series Operation

    Rockwell Automation 1606- XLS120E 24V, 5A; Single Phase Input ERIES PERATION The power supply can be put in series to increase the output voltage. Instructions for use in series: Fig. 27-10 Schematic for series operation It is possible to connect as many units in series as needed, providing the sum of the output voltage does not exceed 150Vdc.
  • Page 22: Mounting Orientations

    Rockwell Automation 1606- XLS120E 24V, 5A; Single Phase Input 27.13. M OUNTING RIENTATIONS Mounting orientations other than input terminals on the bottom and output on the top require a reduction in continuous output power or a limitation in the max. allowed ambient temperature. The amount of reduction influences the lifetime expectancy of the power supply.

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